CN202045296U

CN202045296U - Nesting wrap-around device of composite profile member

Info

Publication number: CN202045296U
Application number: CN2011200461457U
Authority: CN
Inventors: 朱建华
Original assignee: Individual
Current assignee: Individual
Priority date: 2011-02-22
Filing date: 2011-02-22
Publication date: 2011-11-23
Anticipated expiration: 2021-02-22

Abstract

A nesting wrap-around device of a composite profile member is characterized by comprising a nesting lathe bed, a nesting base and a rotational locating device, wherein the nesting lathe bed is arranged on the ground; the nesting base is arranged on the nesting bed and can perform relative horizontal sliding motion; the rotational locating device comprises a vehicle seat which performs horizontal sliding motion relative to the nesting base; the vehicle seat is connected with a first cylinder and is provided with two fixing brackets; a rotating device is arranged in the fixing brackets; the rotating device is provided with a square hole whose shape and size are matched with those of a profile; a fixture is further arranged on the end face of the rotating device; the fixture comprises a guide rail and a fixture head; the guide rail is fixed on the end face of the rotating device; and the fixture head can perform sliding motion along the guide rail and reaches against the profile which is cut off. The nesting wrap-around device is adopted by the utility model to realize the automatic nesting and wrapping of a first member and a second member which are separated, so that the automatic nesting and wrapping of the composite profile member can be realized, the working efficiency for nesting and wrapping the composite profile is greatly improved, and the composite profile member subjected to the nesting and wrapping is prevented from deforming.

Description

The nested device of filling the span of a man's arms of composite material member

Technical field

The utility model relates to a kind of nested device of filling the span of a man's arms that is used for the composite material molding component.

Background technology

Standard sections is because form is simple, structure is single, and the setting-out that often needs manually to rule of the operations such as cutting boring in the use, so process velocity is slow, stock utilization is low, and the size geometric accuracy of hole slot also is difficult to assurance with form and position tolerance.

In order to reduce the resource consumptions such as raw material in the production process, reduce production costs, I am that the Chinese utility model patent " nested composite section material member " of ZL201020191781.4 discloses a kind of like this section bar in the patent No. of first to file, this section bar adopts the nested type composite construction of being made up of first member and second member, it is so-called that nested type is compound is meant: behind the first member Rotate 180 degree with the interlaced cylinder of filling the span of a man's arms into of second member, wherein, first member and second member are respectively shape and measure-alike equal section elongated member.Similarly nested type composite component structure can also be the Chinese utility model " a kind of nested type section components " of ZL201020191801.8 and the Chinese utility model " a kind of nested type I shape column " that the patent No. is ZL201020191783.3 in the patent No. of first to file referring to me.

But, composite material member at above-mentioned patent structure, it is compound normally two first independent members and second member to be carried out artificial nested type in the prior art, artificial nested compound not only inefficiency, process velocity are slow, and size geometric accuracy and form and position tolerance are difficult to regulate, can't realize automatic assembly line production, thereby cause stock utilization and yield rate low.

The utility model content

Technical problem to be solved in the utility model is to provide a kind of to guarantee that production line can work uninterruptedly at above-mentioned prior art present situation, and, the nested device of filling the span of a man's arms that is used for the composite material member of operation continuity before and after significantly improving operating efficiency and guaranteeing.

The utility model solves the problems of the technologies described above the technical scheme that is adopted: a kind of nested device of filling the span of a man's arms of composite material member, it is characterized in that, and include:

Nested lathe bed is fixedly set on the described ground;

Nested base, being arranged at also can be with respect to this nested lathe bed horizontal sliding on the described nested lathe bed;

Rotary positioning apparatus, include and be arranged on the described nested base and can be with respect to the vehicle seat of this nested base horizontal sliding, described vehicle seat is connected with and can drives first cylinder of this rotary positioning apparatus along described nested base slippage, two fixed supports that are fixed with the interval on this vehicle seat and establish relatively, be provided with in the described fixed support run through along its length and can be relatively the circulator of this support rotation, described circulator offers the suitable square hole of shape size with described section bar, described circulator also is provided with the anchor clamps of a plurality of periphery along described square hole on end face, described anchor clamps include guide rail and chuck, described guide rail is fixedly set on the described circulator end face, and described chuck can be tight against mutually along described guide rail slippage and with described section bar after cutting off.So anchor clamps can hold out against by cutter sweep and cut off back acquisition first member, guarantee reliably filling the span of a man's arms between first member and second member.

Rotate in 180 degree scopes in order to ensure first member, prevent to rotate not in place or turn over head and cause to realize nested filling the span of a man's arms, as preferably, described circulator offers the teeth groove that is provided with at interval along periphery, and described circulator is being established the fastening screw that the corresponding teeth groove interpolation in both sides that is 180 degree directions is provided with this circulator gyrobearing of qualification relatively.Behind circulator Rotate 180 degree, insert alignment pin respectively in the corresponding locating slot in circulator both sides, can limit circulator with respect to support bracket fastened position of rotation, prevent the skew of circulator, guarantee nested accuracy of filling the span of a man's arms and reliability with respect to fixed support support location.

Compared with prior art, advantage of the present utility model is: adopt the nested device of filling the span of a man's arms to realize automatic nested the filling the span of a man's arms of two independent first members and second member, realized nested the filling the span of a man's arms of automation of composite material member, compare with artificial nested filling the span of a man's arms, improved the nested operating efficiency of filling the span of a man's arms of composite material widely; And, adopt the nested device of filling the span of a man's arms of mechanization structure can also improve nested quality of filling the span of a man's arms, avoid the composite material deformation of member after nested the filling the span of a man's arms; In addition, be provided with anchor clamps in the nested device of filling the span of a man's arms, these anchor clamps can hold out against the nested composite section material member, guarantee reliably filling the span of a man's arms between first member and second member, guarantee nested intensity of filling the span of a man's arms and quality.

Description of drawings

Fig. 1 is the structural representation sketch (being connected with cutter sweep) of the nested device of filling the span of a man's arms of the utility model embodiment.

Fig. 2 is the axial arrangement simplified schematic diagram of the nested device of filling the span of a man's arms shown in Figure 1.

Fig. 3 for the A-A of the nested device of filling the span of a man's arms shown in Figure 1 to the structural representation sketch.

Fig. 4 is the drive mechanism simplified schematic diagram of the nested device of filling the span of a man's arms shown in Figure 3

Fig. 5 is used for the complete device pipeline organization simplified schematic diagram that the nested composite section material member is produced.

The specific embodiment

Embodiment describes in further detail the utility model below in conjunction with accompanying drawing.

As Fig. 1～shown in Figure 4, be the nested device and the cutter sweep structural representation of filling the span of a man's arms of present embodiment, this nested device 6 of filling the span of a man's arms includes

Nested lathe bed 61 is fixedly set on the ground 9;

Nested base 62, being arranged at also can be with respect to these nested lathe bed 61 horizontal sliding on the nested lathe bed 61;

Rotary positioning apparatus, include and be arranged on the nested base 62 and can be with respect to the vehicle seat 63 of these nested base 62 horizontal slidings, vehicle seat 63 is connected with and can drives the first cylinder T1 of this rotary positioning apparatus along described nested base 62 slippages, be fixed with on this vehicle seat 63 at interval and two fixed supports of establishing relatively 64, be provided with in the fixed support 64 and run through along its length and the circulator 65 that rotates of this support relatively;

Wherein, circulator 65 offers the teeth groove 651 that is provided with at interval along periphery, behind circulator 65 Rotate 180 degree, circulator 65 is inserted with location pin 68 respectively in establishing the corresponding teeth groove 651 in both sides that is 180 degree directions relatively, location pin 68 can limit the gyrobearing of circulator 65 with respect to fixed support 64, make and to locate behind the circulator 65 Rotate 180 degree, guarantee nested accuracy of filling the span of a man's arms and reliability; Circulator 65 offers the suitable square hole 652 of shape size with section bar B vertically, circulator 65 also is provided with the anchor clamps of a plurality of periphery along square hole 652 on end face, anchor clamps include guide rail 66 and chuck 67, guide rail 66 is fixedly set in to be stated on circulator 65 end faces, chuck 67 can be tight against mutually along guide rail 66 slippages and with section bar B (i.e. first member) after cutting off, by regulating the relative position of chuck 67, make circulator 65 can adapt to the clamping of the section components of different geometries and size along guide rail 66.

Cutter sweep 5 includes cutting base 51, being arranged at also can be with respect to nested lathe bed 61 horizontal sliding on the nested lathe bed, cutting base 51 is fixedly linked with nested base 62, is connected with on this cutting base 51 to drive the second cylinder T2 of this cutting base 51 along nested lathe bed slippage;

Cutting die 52 is fixedly set on the cutting base 51;

And, nested base 62 is provided with the cutting block 621 of control cutting die 52 cuttings and the position block 622 that the described rotary positioning apparatus of control rotates along its length, and nested lathe bed 61 is provided with in a side that is positioned at described cutting base 51 and limits the reset baffle block 611 that this cutting base 51 moves.Because between cutting base 51 and the nested base 62 is fixedly connected, when cutter sweep 5 resetted, nested base 62 resetted simultaneously, guaranteed that the location benchmark of second member and first member is all identical with Cutting Length.

Cutting block 621 and position block 622 are respectively the block that can stretch up and down, and wherein, the piston rod of cutting block 621 and the 3rd cylinder T3 links to each other, and the piston rod of position block 622 and four-cylinder T4 links to each other.Cutting block 621 and position block 622 all are in order to detect sheet metal strip A or the position of member on production line, cutting back, when needs detect the position of sheet metal strip A or cutting back member, can block upwards to be ejected by cylinder piston rod; When detecting the position of sheet metal strip A or cutting back member, can be by cylinder piston rod with the downward indentation of block.

The cutter sweep 5 of present embodiment cuts off section bar B and forms first member and second member, and first member is one with second member by automatic nested the filling the span of a man's arms of the nested device of filling the span of a man's arms, and this automatic nested process of filling the span of a man's arms specifically comprises the steps:

A, section bar B be along production line direction automatic transport, and when this section bar B ran into described cutting block 621, described cutter sweep 5 moved with section bar B, and cut off this section bar B and obtain described first member;

B, the first cylinder T1 drive described rotary positioning apparatus along described nested base 62 fast moving, and and the section bar B of back in carrying between reserve certain spacing distance;

C, when first member moves with described rotary positioning apparatus and run into described position block 622, described rotary positioning apparatus drives described first member Rotate 180 degree location, simultaneously, described cutter sweep 5 resets under the driving of described second cylinder, and described rotary positioning apparatus resets under the described first cylinder T1 effect;

In d, the described rotary positioning apparatus reseting procedure, the section bar B during carry the back enters clamping and is positioned in first member in the described rotary positioning apparatus and realizes nested filling the span of a man's arms;

When e, the section bar B in carry the back run into described cutting block 621 again, described cutter sweep moves with section bar B, and cut off this section bar B once more and obtain described second member, at this moment, the described section bar B during carry the back withstands described second member and makes that described second member continues to carry out nested filling the span of a man's arms with described first member;

F, described first member and second member nested fully fill the span of a man's arms finish after, this first member and second member form a compound integral piece C, the section bar B during carry the back heads on this compound integral piece C is carried to next operation; When the section bar B in carry the back runs into described cutting block 621 once more, get back to step a, continue the nested process of filling the span of a man's arms next time.

As shown in Figure 5, the streamline manufacturing equipment that the nested composite section material member of the nested device of filling the span of a man's arms of present embodiment is arranged for application, this manufacturing equipment is a multiple operation quantity-produced automatic assembly line, processing raw material is the continuous metal band A that sends into feed appliance, this sheet metal strip A can the longshore current waterline to next operation automatic transport, the manufacturing equipment of nested composite section material member includes successively by the precedence of production line operation:

Section bar planisher 1 is used for the smooth sheet metal strip A that sends into production line.

The first rolling die group 2 is fixedly set on the ground, and this first rolling die group 2 includes a plurality of first roller set that are used for the required reinforcement of roll-forming nested composite section material member;

Hole punched device 3, include the punching lathe bed 31 that is fixedly set on the ground 9, can be along the perforating press 32 of these punching lathe bed 31 horizontal slidings, be fixedly installed on the punching lathe bed 31 and can drive five cylinder T5 and the hold down gag 8 of perforating press 32 along these punching lathe bed 31 slippages; Wherein, hold down gag 8 includes pressing plate 81, drive the compressed oil cylinder 83 of pressing plate 81 actions and drive pressing plate 81 compresses base 84 along punching lathe bed 31 horizontal slidings, compressing base 84 fixedlys connected with perforating press 32, the piston rod of the 5th cylinder T5 with compress base 84 and fixedly connected, the bottom of pressing plate 81 also is provided with the alignment pin 82 in the forming and punching that can penetrate sheet metal strip A; In punch process, perforating press 32 can move together along with sheet metal strip A, and after the punching of front sheet metal strip A finished, the alignment pin 82 on the pressing plate 81 can insert in the through hole that has dashed and position, and 32 of perforating press reset under the 5th cylinder T5 effect.

The second rolling die group 4, be fixedly set on the ground 9, this second rolling die group includes a plurality of second roller set that are used for the required shape of cross section of roll-forming nested composite section material member (including horizontal edge, vertical edge, embedded flanging, outsourcing flanging and kink etc.).

Cutter sweep 5 is used to cut off section bar B and forms first member and second member.

The nested device 6 of filling the span of a man's arms, be used for described first member Rotate 180 location and and described second member interlock and fill the span of a man's arms into the nested composite section material member.

The 3rd rolling die group 7 is fixedly set in ground 9, the three rolling die groups 7 and includes the 3rd roller set that is used for the required fastening flanging of roll-forming nested composite section material member.

So the manufacture method of above-mentioned composite material member includes following processing step:

(1), smooth operation, at first sheet metal strip A send into section bar planisher 1 carry out smooth, and, this sheet metal strip A along production line automatically backward an operation direction carry.

(2), the reinforcement molding procedure, state sheet metal strip A and then send into the first rolling die group, and through the required reinforcement of this first rolling die group roll-forming.

(3), the punching operation, sheet metal strip A sends into hole punched device 3 punching out through holes.

(4), the cross section molding procedure, described sheet metal strip A continues to be fed into the second rolling die group, described sheet metal strip A forms the section bar B with required shape of cross section behind this second rolling die group roll-forming;

(5), the nested operation of filling the span of a man's arms, will by cutter sweep 5 cut off section bar B and first member that form and second member automatically nested filling the span of a man's arms be compound integral piece C:

(6), be close to operation, compound integral piece C sends into the 3rd rolling die group 7, the 3rd rolling die group 7 is close to the outsourcing flanging phase interlock of described first member, second member, makes compound integral piece C form that final products---nested composite section material member D breaks away from production line then.

Claims

1. the nested device of filling the span of a man's arms of a composite material member is characterized in that, includes:

Nested lathe bed (61) is fixedly set on the ground (9);

Nested base (62), being arranged at described nested lathe bed (61) upward also can be with respect to this nested lathe bed (61) horizontal sliding;

Rotary positioning apparatus, include and be arranged at that described nested base (62) is gone up and can be with respect to the vehicle seat (63) of this nested base (62) horizontal sliding, described vehicle seat (63) is connected with and can drives first cylinder (T1) of this rotary positioning apparatus along described nested base (62) slippage, two fixed supports (64) that are fixed with the interval on this vehicle seat (63) and establish relatively, be provided with in the described fixed support (64) run through along its length and can be relatively the circulator (65) of this support rotation, offer the suitable square hole (652) of shape size on the described circulator (65) with described section bar (B), described circulator (65) also is provided with the anchor clamps of a plurality of periphery along described square hole (652) on end face, described anchor clamps include guide rail and chuck, described guide rail is fixedly set on described circulator (65) end face, and described chuck can be tight against mutually along described guide rail slippage and with described section bar (B) after cutting off.

2. the nested device of filling the span of a man's arms of composite material member according to claim 1, it is characterized in that, described circulator (65) offers the teeth groove (651) that is provided with at interval along periphery, and described circulator (65) is inserted with the fastening screw (68) that limits this circulator (65) gyrobearing in establishing the corresponding teeth groove in both sides (651) that are 180 degree directions relatively.