The solar environment friendly drying section
Technical field
The utility model belongs to the equipment of paper industry, relates to a kind of environment friendly and pollution-free drying section of paper machine that utilizes solar energy to make the energy specifically.
Background technology
Drying section of paper machine generally is meant part between paper machine squeezing unit and the coater unit and the part between coater unit and the press polish unit.According to its relative position difference in the whole piece production line of paper machine, it is dry to be divided into preceding drying, middle drying and back.For vat paper paper machine, the major diameter drying cylinder also belongs to Dryer Section of Paper Machine.The major function of Dryer Section of Paper Machine is to the wet web dehydration, guarantees that page reaches the mass dryness fraction of finished paper, and it is quantitatively consistent to adjust page vertical and horizontal moisture content simultaneously, guarantees page characteristic.
The wet web that comes out from the squeezing unit, because paper product and squeezing form is different, its mass dryness fraction is between 30%-47%.After wet web enters drying section,, evaporate big portion moisture, reach the mass dryness fraction requirement of finished paper about 96% through a series of heated drying cylinders.Evaporation process needs a large amount of heat energy, and these heat energy are supplied with vapor form usually.Drying section generally is that power consumption is maximum in the paper machine.Heat energy is delivered to paper web from steam, need sizable heat transfer area, so drying section is the hugest unit in the paper machine.
As Fig. 1, Fig. 2 and conventional paper machines drying section shown in Figure 3, this scheme is the version that present paper machine generally adopts.Mainly comprise Equipment Foundations 1, carrier rope transmission and tensioning apparatus 2, the thin steel band tensioning of annular and deviation correcting device 3, frame 4, vapour cover 5, the thin steel band 6 of annular, drying cylinder device 7; Also have transmission device shown in Figure 28, lubricating system 9 etc.For low speed paper machine, the true footpath of drying cylinder is generally 1.2m or 1.5m, and drying cylinder quantity is about 40.45 meters-60 meters of the entire length of drying section account for the 45%-48% of paper machine principal length.Article one, the gross weight of routine 3150 Dryer Section of Paper Machine is about 600 tons.Transmission power is 750KW, accounts for 1/4 of paper machine main body general power.13.5 meters of the device height of drying section generally are the highest in the paper machine main body, and corresponding factory building height is 20 meters.
Drying cylinder for high-speed paper machine 1.8m commonly used.Drying cylinder quantity is about 45, about 35 of vacuum reservoirs.Usually the entire length of drying section is 90 meters, accounts for 60% of paper machine principal length., a fabric width 5900mm, the gross weight of the high-speed paper machine drying section that the speed of a motor vehicle is 1600 meters/minute is about 2000 tons.Transmission power is 2650KW, accounts for 1/4 of paper machine main body general power.15 meters of the device height of drying section generally are the highest in the paper machine main body, and corresponding factory building height is 27 meters.
For vat paper machine, 3 meters-7 meters of drying cylinder diameters, 50 tons-120 tons of whole vat units, transmission power, 110kW-250kW, 10 meters of device height, corresponding factory building height is 17 meters.
In sum, conventional paper machines drying section weak point has:
1. utilize steam heated cylinders to come dry page, overall efficiency is low, the energy consumption height.As Fig. 3, the hot conveying flow of conventional paper machines drying section, boiler changes water into high-pressure water vapor, and efficient is about 85%; High-pressure water vapor is carried through steam pipe system and is arrived drying cylinder, and efficient is about 88%; Drying cylinder transfers heat to paper again, and its efficient is about 63%, and the overall efficiency of whole system has only 47%.
2. traditional drying section of paper machine needs coal combustion or heavy oil, and producing one ton of paper needs 0.357 ton of standard coal approximately, consumes non-renewable natural resources, to natural resources degree of dependence height, is unfavorable for realizing sustainable development.
3, burning coal, heavy oil etc. produce waste gas, dust, useless solid pollution, can discharge large quantity of exhaust gas, as carbon dioxide, sulfur dioxide.Coal-fired dry one ton of paper of producing can discharge 0.714 ton of carbon dioxide, causes the serious environmental load.
The utility model content
The purpose of this utility model just is to overcome above-mentioned deficiency a kind of solar environment friendly drying section is provided, and utilizes the mode of solar energy heating to heat page, transpiring moisture drying, heat utilization efficiency height, environmental protection.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of solar environment friendly drying section, comprise Equipment Foundations, Equipment Foundations are provided with driven roller, the driven roller of paper feed side is provided with the pressure roller that constitutes friction pair with driven roller, driven roller is provided with the thin steel band of annular, and driven roller drives the thin steel band cycle rotation of annular, is provided with solar heater on the thin steel band of annular, solar heater is connected with the Salar light-gathering gatherer, is provided with the dehumidifier case in the both sides of the thin steel band of annular.
Above-mentioned solar environment friendly drying section, described Salar light-gathering gatherer comprises framework, in framework, be provided with base plate and focusing board, below the convex lens display, be provided with focusing board, focusing board is provided with optical fiber incident display, optical fiber incident display is the first smooth through hole display that is evenly distributed on the focusing board, the focus of the corresponding convex lens of each light through hole, fibre-optic incident end is fixed on the first smooth through hole, described solar heater is made up of the optical fiber end display, the optical fiber end display comprises heating plate and the second smooth through hole display that is arranged on the heating plate, the fibre-optic other end is fixed on the second smooth through hole of optical fiber end display, the sunshine planoconvex lens focus on after the first smooth through hole on the focusing board to optical fiber, sunshine after optical fiber will focus on is sent on the second smooth through hole display of solar heater, directly the surface of l Water Paper page or leaf is heated.
Above-mentioned solar environment friendly drying section, described Salar light-gathering gatherer comprises framework, in framework, be provided with underframe and focusing board, underframe is provided with the Fresnel Lenses display, below the Fresnel Lenses display, be provided with focusing board, focusing board is provided with optical fiber incident display, optical fiber incident display is the first smooth through hole display that is evenly distributed on the focusing board, the focus of the corresponding Fresnel Lenses of each light through hole, fibre-optic incident end is fixed on the first smooth through hole, described solar heater is made up of the optical fiber end display, the optical fiber end display comprises heating plate and the second smooth through hole display that is arranged on the heating plate, the fibre-optic other end is fixed on the second smooth through hole of optical fiber end display, sunshine through Fresnel Lenses focus on after the first smooth through hole on the focusing board to optical fiber, sunshine after optical fiber will focus on is sent on the second smooth through hole display of solar heater, directly the surface of l Water Paper page or leaf is heated.
Above-mentioned solar environment friendly drying section, described dehumidifier case is connected with heat exchanger, and heat exchanger is connected with steam-water separator.
Adopt technique scheme, the utility model has following advantage: as Fig. 6, and solar energy drying portion flow process.Utilize the Salar light-gathering gatherer that sunray is collected and gather enough luminous fluxes, and light is imported to solar heater, solar heater carries out the irradiated heat page to page, the transpiring moisture drying.
The utility model directly utilizes solar energy, reduces energy and transforms number of times, and the capacity usage ratio height does not consume natural resourcess such as non-renewable coal, oil, has changed the heat energy acquisition mode.Directly utilize inexhaustible sunshine, reduced pollution, alleviate degree of dependence natural resources to environment.
Description of drawings
Fig. 1 is the conventional paper machines drying section.
Fig. 2 is that the A-A of Fig. 1 is to view.
Fig. 3 is a traditional drying portion flow chart.
Fig. 4 is the utility model structural representation.
Fig. 5 is that the B of Fig. 4 is to view.
Fig. 6 is the utility model flow chart.
Fig. 7 is first kind of structural representation of the utility model solar heater and Salar light-gathering gatherer.
Fig. 8 is through the schematic diagram by fiber optic transmission after the sunray line focus of convex lens in the Salar light-gathering gatherer among Fig. 7.
Fig. 9 is second kind of structural representation of the utility model solar heater and Salar light-gathering gatherer.
Figure 10 is through the schematic diagram by fiber optic transmission after the sunray line focus of a Fresnel Lenses in the Salar light-gathering gatherer among Fig. 9.
The specific embodiment
As Fig. 4, Fig. 5, Fig. 6, Fig. 7 and a kind of solar environment friendly drying section shown in Figure 8, comprise Equipment Foundations 15, Equipment Foundations 15 are provided with driven roller 11, driver element 17 drives driven roller 11, the driven roller of paper feed side is provided with the pressure roller 10 that constitutes friction pair with driven roller, driven roller 11 is provided with the thin steel band 14 of annular, driven roller 11 drives thin steel band 14 cycle rotations of annular, on the thin steel band 14 of annular, be provided with solar heater 13, solar heater 13 is connected with Salar light-gathering gatherer 16, utilize the Salar light-gathering gatherer with sunlight collection, by solar heater the light height is assembled, and high-octane light shone directly into l Water Paper page or leaf 20 surfaces, the moisture content vaporization evaporation rapidly at short notice that l Water Paper page or leaf 20 is included, reach the purpose of dry page, specifically Salar light-gathering gatherer 16 comprises framework 31, in framework 31, be provided with base plate 24 and focusing board 21, base plate 24 is provided with convex lens display 25, below convex lens display 25, be provided with focusing board 21, focusing board 21 is provided with optical fiber incident display 26, optical fiber incident display 26 is the first smooth through hole displays that are evenly distributed on the focusing board 21, the focus of the corresponding convex lens of each light through hole, the incident end of optical fiber 22 is fixed on the first smooth through hole, and the focus of convex lens focuses on fibre-optic inlet, described solar heater 13 is made up of optical fiber end display 23, optical fiber end display 23 comprises heating plate 27 and the second smooth through hole display 28 that is arranged on the heating plate 27, the fibre-optic other end is fixed on the second smooth through hole 28 of optical fiber end display, the sunshine planoconvex lens focus on after the first smooth through hole on the focusing board to optical fiber, sunshine after optical fiber will focus on is sent on the second smooth through hole display of solar heater, directly the surface of l Water Paper page or leaf 20 is heated.Both sides at the thin steel band 14 of annular are provided with dehumidifier case 12, and dehumidifier case 12 is connected with heat exchanger 18, and heat exchanger 18 is connected with steam-water separator 19.Heating edge dehumidifier in limit promptly can improve all right recovery waste heat of drying efficiency like this.
Salar light-gathering gatherer of the present utility model can also be as Fig. 9 and structure shown in Figure 10, be that Salar light-gathering gatherer 16 comprises framework 31, in framework 31, be provided with underframe 29 and focusing board 21, underframe 29 is provided with Fresnel Lenses display 30, below Fresnel Lenses display 30, be provided with focusing board 21, focusing board 21 is provided with optical fiber incident display 26, optical fiber incident display 26 is the first smooth through hole displays that are evenly distributed on the focusing board 21, the focus of the corresponding Fresnel Lenses of each light through hole, the focus that Fresnel Lenses produced is a little light belt, the incident end of optical fiber 22 is fixed on the first smooth through hole, and the focus of Fresnel Lenses focuses on fibre-optic inlet, the shape of the first smooth through hole is consistent with Fresnel Lenses focus shape, described solar heater 13 is made up of optical fiber end display 23, optical fiber end display 23 comprises heating plate 27 and the second smooth through hole display 28 that is arranged on the heating plate 27, the fibre-optic other end is fixed on the second smooth through hole of optical fiber end display, sunshine through Fresnel Lenses focus on after the first smooth through hole on the focusing board to optical fiber, sunshine after optical fiber will focus on is sent on the second smooth through hole display of solar heater, directly the surface of l Water Paper page or leaf 20 is heated, utilize the Salar light-gathering gatherer with sunlight collection, by solar heater the light height is assembled, and high-octane light shone directly into l Water Paper page or leaf 20 surfaces, the moisture content that l Water Paper page or leaf 20 is included is vaporized rapidly at short notice and is evaporated, and reaches the purpose of dry page.