CN202037966U - Automatic pneumatic device for molding of automobile carpet - Google Patents
Automatic pneumatic device for molding of automobile carpet Download PDFInfo
- Publication number
- CN202037966U CN202037966U CN2011201010271U CN201120101027U CN202037966U CN 202037966 U CN202037966 U CN 202037966U CN 2011201010271 U CN2011201010271 U CN 2011201010271U CN 201120101027 U CN201120101027 U CN 201120101027U CN 202037966 U CN202037966 U CN 202037966U
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- China
- Prior art keywords
- clamping plate
- train wheel
- wheel bridge
- lower plate
- cylinder
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- Expired - Fee Related
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Abstract
The utility model discloses an automatic pneumatic device for molding of an automobile carpet, which comprises an upper clamping plate and a lower clamping plate of which the size is adapted to that of the upper clamping plate, wherein needles are arranged on the upper clamping plate, and needle holes with corresponding size and same number as those of the needle are arranged on the lower clamping plate; the upper clamping plate is connected with the lower clamping plate through a connecting pin, and a manual pneumatic reversing valve is connected with a cylinder through a vent pipe; and the cylinder is connected with the upper clamping plate through a connector and is connected with a cylinder base through a connecting pin, and the lower clamping plate and the cylinder base are fixed on a main body support. In the automatic pneumatic device, the manual pneumatic reversing valve is controlled to be opened or closed to drive air to flow into a lower cavity or an upper cavity of the cylinder, accordingly, the upper and lower clamping plates are close to each other or separated from each other, and the automatic pneumatic molding when the carpet is molded is easily achieved, and thus the labor intensity is obviously reduced, the operation efficiency is improved, and the product quality is improved.
Description
Technical field
The utility model belongs to the servicing unit field of car carpeting when die for molding, is specifically related to a kind of car carpeting moulding automatic air pressure device.
Background technology
Car carpeting production mainly be with raw material (tufted carpet add the back of the body be coated with EVA) through after 200 ℃ of left and right sides temperature thermoplastics, by the workman carpet is moved in the mould through pressurization, moulding, cooling.In forming process, must be fixed on the mould housing needle plate around the carpet, guarantee the better extension of carpet when moulding, do not overlap.
Present method mainly is to rely on the workman to beat with the skin hammer carpet is got on the needle plate that is fixed on mould 14 elevating brackets all around.4 workmans are lifting carpet and are moving in the mould after the carpet thermoplastic, and 4 workmans take the skin hammer that carpet is beaten on 14 needle plates simultaneously then, effect in 10 seconds consuming time.This method efficient is low, consuming time many.Because in the process of beaing, the skin hammer can fall down powder, remains on the carpet, needs the workman to clear up, and has influenced the outward appearance of product.In addition, when molding, after the carpet cooling, carpet and needle plate are bonded together, and need 4 workmans carpet could be separated time-consuming consumption power with needle plate with big labour.
The utility model content
At the defective of prior art, the purpose of this utility model is to provide a kind of car carpeting moulding automatic air pressure device, under the prerequisite that does not increase more cost input, improves the quality of product, improves operation production efficiency.
For achieving the above object, the utility model provides a kind of car carpeting moulding automatic air pressure device, this device is fixed on the lifting pedestal, lifting pedestal all is fixed on the mould with device, wherein, described device comprises train wheel bridge, the lower plate that adapts with the train wheel bridge size, train wheel bridge is provided with pin, lower plate is provided with corresponding with the pin size, quantity identical pin hole,, train wheel bridge is connected with a side of lower plate by connecting pin, the hand-operated pneumatic reversal valve is connected with cylinder by breather pipe, cylinder is connected with train wheel bridge by connector, is connected with air cylinder base by connecting pin, and lower plate and air cylinder base all are fixed on the main body rack.
Further, aforesaid carpet moulding automatic air pressure device is opened when separating with lower plate when train wheel bridge, and train wheel bridge becomes the L type with lower plate.
Further again, aforesaid carpet moulding automatic air pressure device, the thick diameter of described pin is 6mm～8mm; The diameter of described pin hole is 8mm～10mm.
Further, aforesaid carpet moulding automatic air pressure device, closing up/separating of described train wheel bridge and lower plate is to come control cylinder to realize by the ON/OFF of hand-operated pneumatic reversal valve.
The beneficial effects of the utility model are as follows:
1) obviously improved operation production efficiency;
The manually-operated of the utility model during with the carpet moulding changes the automatic air pressure device into, with needed originally 4 workmans, work improvement consuming time about 10 seconds by a workman operate, time consuming time about 1 second, improved production efficiency greatly.
2) improved product quality;
When using the utility model operation, can not produce powder, the presentation quality of carpet obviously improves.
3) reduced cost;
Original manually-operated need expend a large amount of skin hammers, and automatic air pressure device of the present utility model is durable goods, and loss is less, helps reducing cost.
4) simple to operate laborsaving.
Original manually-operated is when carpet cooling molding, because carpet and needle plate are bonded together, the workman must could separate carpet time and effort consuming with big labour with needle plate.And the automatic air pressure device, carpet is to separate automatically with needle plate, has obviously reduced labor strength.
Description of drawings
Fig. 1 is the structural representation of a kind of car carpeting moulding of the utility model automatic air pressure device;
Fig. 2 is the connection diagram of the utility model and lifting pedestal;
Vertical view when Fig. 3 closes up for the utility model train wheel bridge and lower plate;
Fig. 4 is that the utility model train wheel bridge and lower plate are opened the vertical view when separating;
Side view when Fig. 5 separates with lower plate for train wheel bridge of the present utility model.
The specific embodiment
Below in conjunction with the Figure of description and the specific embodiment the utility model is further detailed.
Fig. 1 shows the structural representation of a kind of car carpeting moulding of the utility model automatic air pressure device, this device is fixed on the lifting pedestal, lifting pedestal all is fixed on the mould with device, as can be seen from Figure, this utility model has comprised train wheel bridge 1, the lower plate 2 that adapts with train wheel bridge 1 size, train wheel bridge 1 is provided with pin 10, lower plate 2 is provided with corresponding with pin 10 sizes, quantity identical pin hole 11, wherein, train wheel bridge 1 is fixedlyed connected with a side of lower plate 2 by connecting pin 4-1, hand-operated pneumatic reversal valve 12 is connected with cylinder 6 by breather pipe, cylinder 6 is connected with train wheel bridge 1 with connector 5 by connector 3, be connected with air cylinder base 9 by connecting pin 8, connector 3 is connected by connecting pin 4-2 with connector 5, and lower plate 2 and air cylinder base 9 all are fixed on the main body rack 7.
Undertaken by the utility model in the operating process of car carpeting moulding, automatic air pressure device described in the utility model is replaced needle plate of the prior art, this device is fixed on mould a plurality of lifting pedestals all around, as shown in Figure 2, the automatic air pressure device is fixed on the lifting pedestal 13, and the control device that the user just can be easily moves up and down like this.When the carpet that heats is put in the mould, rotation manual air operated reversing valve 12, cylinder 6 cavity of resorption air inlets promote cylinder rod and advance, and connector 3, connecting pin 4-2 and connector 5 move simultaneously, drive train wheel bridge 1 simultaneously and close up.Fig. 3 is the vertical view that when train wheel bridge 1 closes up with lower plate 2, at this moment, pin 10 on the train wheel bridge 1 catches on carpet and buckles back aperture 11 on the lower plate 2, clamp equilibrium around the carpet fixing, tension equalizer around when moulding, the carpet blanket face that is formed out is clean, and pollution-free corrugationless, the thickness equilibrium.
After finishing by the moulding of aforesaid operations carpet, rotation manual air operated reversing valve 12, cylinder 6 epicoele air inlets, the cylinder rod backhaul, drive connector 3, connecting pin 4-2 and connector 5 and move simultaneously, the pin 10 on the train wheel bridge 1 is separated from the aperture 11 of lower plate 2, as shown in Figure 4.Train wheel bridge 1 is opened with lower plate 2 and is separated back one-tenth L type, as shown in Figure 5.So just can separate carpet after the moulding with needle plate the labour intensity when when greatly reducing the manually-operated molding carpet being separated with needle plate like a cork.
Obviously, those skilled in the art can carry out various changes and modification to the utility model and not break away from spirit and scope of the present utility model.Like this, if of the present utility model these are revised and modification belongs within the scope of the utility model claim and equivalent technology thereof, then the utility model also is intended to comprise these changes and modification interior.
Claims (4)
1. car carpeting moulding automatic air pressure device, it is characterized in that: described device comprises train wheel bridge (1), the lower plate (2) that adapts with train wheel bridge (1) size, train wheel bridge (1) is provided with pin (10), lower plate (2) is provided with corresponding with pin (10) size, quantity identical pin hole (11), train wheel bridge (1) is connected with a side of lower plate (2) by connecting pin (4-1), hand-operated pneumatic reversal valve (12) is connected with cylinder (6) by breather pipe, cylinder (6) is connected with train wheel bridge (1) with connector (5) by connector (3), be connected with air cylinder base (9) by connecting pin (8), connector (3) is connected by connecting pin (4-2) with connector (5), and lower plate (2) and air cylinder base (9) all are fixed on the main body rack (7).
2. car carpeting moulding automatic air pressure device as claimed in claim 1 is characterized in that: open and lower plate (2) when separating when train wheel bridge (1), train wheel bridge (1) becomes the L type with lower plate (2).
3. a kind of car carpeting moulding automatic air pressure device as claimed in claim 1 or 2, it is characterized in that: the thick diameter of described pin (10) is 6mm～8mm; The diameter of described pin hole (11) is 8mm～10mm.
4. car carpeting moulding automatic air pressure device as claimed in claim 1 or 2 is characterized in that: closing up/separating of described train wheel bridge (1) and lower plate (2) is to come control cylinder (6) to realize by the ON/OFF of hand-operated pneumatic reversal valve (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201010271U CN202037966U (en) | 2011-04-08 | 2011-04-08 | Automatic pneumatic device for molding of automobile carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201010271U CN202037966U (en) | 2011-04-08 | 2011-04-08 | Automatic pneumatic device for molding of automobile carpet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202037966U true CN202037966U (en) | 2011-11-16 |
Family
ID=44965429
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201010271U Expired - Fee Related CN202037966U (en) | 2011-04-08 | 2011-04-08 | Automatic pneumatic device for molding of automobile carpet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202037966U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102248742A (en) * | 2011-04-08 | 2011-11-23 | 上海松江埃驰汽车地毯声学元件有限公司 | Automatic air pressure device for forming automotive carpet |
-
2011
- 2011-04-08 CN CN2011201010271U patent/CN202037966U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102248742A (en) * | 2011-04-08 | 2011-11-23 | 上海松江埃驰汽车地毯声学元件有限公司 | Automatic air pressure device for forming automotive carpet |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111116 Termination date: 20150408 |
|
| EXPY | Termination of patent right or utility model |