CN202032875U - An abnormity transmission device used for an energy saving roller kiln - Google Patents
An abnormity transmission device used for an energy saving roller kiln Download PDFInfo
- Publication number
- CN202032875U CN202032875U CN2010206599837U CN201020659983U CN202032875U CN 202032875 U CN202032875 U CN 202032875U CN 2010206599837 U CN2010206599837 U CN 2010206599837U CN 201020659983 U CN201020659983 U CN 201020659983U CN 202032875 U CN202032875 U CN 202032875U
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- CN
- China
- Prior art keywords
- kiln
- pinion
- roller
- rod
- high speed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000005540 biological transmission Effects 0.000 title claims abstract description 36
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- 239000004411 aluminium Substances 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000011449 brick Substances 0.000 abstract description 7
- 229910052573 porcelain Inorganic materials 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010304 firing Methods 0.000 abstract description 2
- 244000309464 bull Species 0.000 abstract 4
- 230000000712 assembly Effects 0.000 abstract 2
- 238000000429 assembly Methods 0.000 abstract 2
- 229910000746 Structural steel Inorganic materials 0.000 abstract 1
- 238000005452 bending Methods 0.000 abstract 1
- 239000000919 ceramic Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 241000269799 Perca fluviatilis Species 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 235000015250 liver sausages Nutrition 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Tunnel Furnaces (AREA)
Abstract
The utility model provides an abnormity transmission device used for an energy saving roller kiln. The abnormity transmission device comprises roller transmission assemblies, constant pinions, constant bull gears, high-speed pinions and high-speed bull gears, wherein the constant pinions and the high-speed pinions are installed on adjacent rollers through the roller transmission assemblies in a spaced manner; the constant bull gears and the high-speed bull gears are disposed on a transmission shaft and mesh with the constant pinions and the high-speed pinions respectively; and the transmission shaft is disposed on a large angle iron through corner cut plummer blocks. The abnormity transmission device is capable of solving the problems of creep deformation and bending deformation of kiln furnace porcelain rods of the energy saving roller kiln with an inter width of 3200mm in a kiln body firing area and the problem of disordered brick conveying in the ultra-long energy saving roller kiln with a length of 430m, is capable of saving 7% of the kiln furnace rollers and reducing the consumption of the porcelain rods greatly, and is easy to manufacture and install, convenient to operation and highly stable.
Description
Technical field:
The utility model relates to the kiln technical field, refers in particular to a kind of special-shaped transmission device that is used for energy saving roller kiln.
Background technology:
Along with the demand of the continuous development of ceramic industry, the sharp day by day row of competition, environmental protection and energy saving are the present demands day by day of country, have only increasing output, cut down the consumption of energy, and improve the quality of products simultaneously, could occupy perch in the environment of this competition.And the energy-saving roller way kiln of researching and developing at present, because 430 meters of overlength or super wide 3.2 meters have occupied very big advantage, but simultaneous deficiency is the kiln of 430 meters of overlength to be walked the irregular and adobe often of brick and can not normally walk the kiln discharge tail from kiln hood and cause stifled kiln, and other causes the loss of porcelain rod bigger; And super wide 3.2 meters kiln since inner width broad pate dure rod often creep and flexural deformation anomaly can not solve, it is irregular to cause kiln to walk brick, and the folded brick of adobe often, and quality descends, adobe can not normally be walked the kiln discharge tail and cause stifled kiln, and other causes the loss of porcelain rod also bigger.How improving output value amount, cut down the consumption of energy, is the primary research topic of current each Production of Ceramics producer.
Summary of the invention:
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of environmental protection, energy consumption is low, the output value the is high special-shaped transmission device that is used for energy saving roller kiln are provided.
For achieving the above object, technical scheme provided by the utility model is: a kind of special-shaped transmission device that is used for energy saving roller kiln, it includes roller rod transmission component, it also includes normal fast pinion, normal fast gear wheel, high speed pinion, high speed gear wheel, wherein, normal fast pinion, high speed pinion pass through roller rod transmission component arranged in dislocation respectively on adjacent roller rod; Normal fast gear wheel, high speed gear wheel are installed on the power transmission shaft, and are meshed with normal fast pinion, high speed pinion respectively; Power transmission shaft is installed on the big angle steel by the corner cut rolling bearing units.
Described roller rod transmission component includes single hole aluminium seat, rod cover, excellent sleeve spring, axle sleeve, rod cover bearing, and wherein, rod cover one end is installed on the roller rod by excellent sleeve spring, and the other end is connected with normal fast pinion or high speed pinion; Single hole aluminium seat is installed in rod and puts; Rod cover bearing is two, lays respectively at single hole aluminium seat two ends; Axle sleeve is linked in rod and puts, and contacts with normal fast pinion or high speed pinion.
Described center distance between the adjacent roller rod in kiln chilling proparea is 80MM.
Described center distance between the adjacent roller rod of kiln chilling back zone is 120MM.
After adopting this programme abnormity transmission device, can solve rod creep of kiln body firing zone inner width 3200mm energy saving roller kiln stove porcelain and flexural deformation anomaly; Also can solve 430 meters overlength energy saving roller kilns and walk the random phenomenon of brick; The special-shaped transmission device of this programme can be provided with the frequency converter governing speed, has the reciprocating swing function simultaneously, and transmission can continue the kiln place is delivered in adobe when breaking down; Adopt can economize kiln roller rod 7% behind this programme abnormity transmission device and reduce the loss of porcelain rod greatly and fabrication and installation are simple, easy to operate, stability by force.
Description of drawings:
Fig. 1 is an overall structure schematic diagram of the present utility model.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the A place cutaway view of Fig. 2.
The specific embodiment:
The utility model is described in further detail below in conjunction with institute's drawings attached, preferred embodiment of the present utility model is: referring to accompanying drawing 1 to accompanying drawing 3, the described special-shaped transmission device of present embodiment is controlled and governing speed by frequency converter, it includes roller rod transmission component 2, normal fast pinion 14, normal fast gear wheel 4, high speed pinion 1, high speed gear wheel 3, wherein, roller rod transmission component 2 includes single hole aluminium seat 7, rod cover 6, rod sleeve spring 5, axle sleeve 8, rod cover bearing 10, wherein, rod cover 6 one ends are installed on the roller rod 13 by excellent sleeve spring 5, and the other end is connected with normal fast pinion 14 or high speed pinion 1; Center distance between the adjacent roller rod 13 in kiln chilling proparea is 80MM.Center distance between the adjacent roller rod 13 of kiln chilling back zone is 120MM.Single hole aluminium seat 7 is installed on the rod cover 6; Rod cover bearing 10 is two, lays respectively at single hole aluminium seat 7 two ends; Axle sleeve 8 is linked on the rod cover 6, and contacts with normal fast pinion 14 or high speed pinion 1.Normal fast gear wheel 4, high speed gear wheel 3 are installed on the power transmission shaft 12, and are meshed with normal fast pinion 14, high speed pinion 1 respectively; Power transmission shaft 12 is installed on the big angle steel 11 by corner cut rolling bearing units 9.The normal fast pinion 14 of present embodiment and the tooth of high speed pinion 1 footpath is consistent, and normal fast pinion 14 is 14 gears, and high speed pinion 1 is 2 gears.The tooth footpath of normal fast gear wheel 4 and high speed gear wheel 3 is consistent, and normal fast gear wheel 4 is 22 gears, and high speed gear wheel 3 is 25 gears.Normal fast gear wheel 4 is driven synchronously by power transmission shaft 12 with high speed gear wheel 3 and rotates, but because normal fast gear wheel 4 is inconsistent with the number of teeth of high speed gear wheel 3, when rotating, the rotating speed of high speed gear wheel 3 is faster than normal fast gear wheel 4, so the respective rollers rod 13 of its drive is faster than the roller rod 13 that normal fast gear wheel 4 drives.Adjacent roller rod 13 rotating speeds are differed, prevent that brick on the roller rod 13 is in the bonding and random brick phenomenon of course of conveying.Prevent creep in use of roller rod or flexural deformation simultaneously.
The embodiment of the above is the preferred embodiment of the utility model only, is not to limit practical range of the present utility model with this, so the variation that all shapes according to the utility model, principle are done all should be encompassed in the protection domain of the present utility model.
Claims (4)
1. special-shaped transmission device that is used for energy saving roller kiln, it includes roller rod transmission component (2), it is characterized in that: it also includes normal fast pinion (14), normal fast gear wheel (4), high speed pinion (1), high speed gear wheel (3), wherein, normal fast pinion (14), high speed pinion (1) pass through roller rod transmission component (2) arranged in dislocation respectively on adjacent roller rod (13); Normal fast gear wheel (4), high speed gear wheel (3) are installed on the power transmission shaft (12), and are meshed with normal fast pinion (14), high speed pinion (1) respectively; Power transmission shaft (12) is installed on the big angle steel (11) by corner cut rolling bearing units (9).
2. a kind of special-shaped transmission device that is used for energy saving roller kiln according to claim 1, it is characterized in that: roller rod transmission component (2) includes single hole aluminium seat (7), rod cover (6), excellent sleeve spring (5), axle sleeve (8), rod cover bearing (10), wherein, rod cover (6) one ends are installed on the roller rod (13) by excellent sleeve spring (5), and the other end is connected with normal fast pinion (14) or high speed pinion (1); Single hole aluminium seat (7) is installed on the rod cover (6); Rod cover bearing (10) is two, lays respectively at single hole aluminium seat (7) two ends; Axle sleeve (8) is linked on the rod cover (6), and contacts with normal fast pinion (14) or high speed pinion (1).
3. a kind of special-shaped transmission device that is used for energy saving roller kiln according to claim 1 is characterized in that: the center distance that is positioned between the adjacent roller rod (13) in kiln chilling proparea is 80MM.
4. a kind of special-shaped transmission device that is used for energy saving roller kiln according to claim 1 is characterized in that: the center distance that is positioned between the adjacent roller rod (13) of kiln chilling back zone is 120MM.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206599837U CN202032875U (en) | 2010-12-14 | 2010-12-14 | An abnormity transmission device used for an energy saving roller kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206599837U CN202032875U (en) | 2010-12-14 | 2010-12-14 | An abnormity transmission device used for an energy saving roller kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202032875U true CN202032875U (en) | 2011-11-09 |
Family
ID=44895169
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010206599837U Expired - Fee Related CN202032875U (en) | 2010-12-14 | 2010-12-14 | An abnormity transmission device used for an energy saving roller kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202032875U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102052830A (en) * | 2010-12-14 | 2011-05-11 | 柳丹 | Special-shaped transmission device for energy-saving roller kiln |
| CN102607265A (en) * | 2012-04-09 | 2012-07-25 | 浙江科奥陶业有限公司 | Roller driving structure for roller hearth kilns |
| CN107532850A (en) * | 2015-03-31 | 2018-01-02 | 贺利氏诺莱特有限公司 | Annealing device |
-
2010
- 2010-12-14 CN CN2010206599837U patent/CN202032875U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102052830A (en) * | 2010-12-14 | 2011-05-11 | 柳丹 | Special-shaped transmission device for energy-saving roller kiln |
| CN102052830B (en) * | 2010-12-14 | 2013-08-28 | 广东中窑窑业股份有限公司 | Special-shaped transmission device for energy-saving roller kiln |
| CN102607265A (en) * | 2012-04-09 | 2012-07-25 | 浙江科奥陶业有限公司 | Roller driving structure for roller hearth kilns |
| CN107532850A (en) * | 2015-03-31 | 2018-01-02 | 贺利氏诺莱特有限公司 | Annealing device |
| CN107532850B (en) * | 2015-03-31 | 2019-09-06 | 贺利氏诺莱特有限公司 | Annealing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: GUANGDONG ZHONGYAO KILN CO., LTD. Free format text: FORMER OWNER: LIU DAN Effective date: 20111209 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20111209 Address after: 528226 Foshan, Nanhai District, Guangdong Luo Village Industrial Park Road East Patentee after: Foshan Zhongyao Ceramic Kiln Co., Ltd. Address before: Nanhai District of Guangdong city of Foshan province Luo village 528226 Industrial Avenue East Xiabai pottery kiln in Foshan Development Co. Ltd. Patentee before: Liu Dan |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111109 Termination date: 20181214 |