CN202030759U - Back-mixing device for dry method fermentation treatment reaction of organic waste - Google Patents

Abstract

The utility model relates to a back-mixing device for a dry method fermentation treatment reaction of organic waste, which comprises five parts of an electronic display analysis controller, a waste centrifuge separator, a waste fermentation tank, an integral waste synthesizer and a solid product back-mixing recovery device. The back-mixing device safely and efficiently conducts back-mixing to the organic waste to realize recycling and harmless treatments. Therefore, harm of swill is avoided at source, and the problem of resource shortage in our country is mitigated.

Description

Organic waste dry method fermentative processing reaction back-mixing device

Technical field

The utility model belongs to a kind of refuse treatment engineering technical field, relates to a kind of organic waste treatment unit, especially relates to a kind of organic waste dry method fermentative processing reaction back-mixing device.

Background technology

Along with the quickening of Urbanization in China, the cities and towns number constantly increases, and city size enlarges day by day, and the population sharp increase directly causes municipal solid wastes (domestic waste) to increase substantially.Landfill is widely used at home and abroad as a kind of municipal solid wastes processing mode, and present about 90% the municipal solid wastes of China is to handle with landfill method.In municipal wastes (MSW) landfill process, because the Decomposition of compacting and microorganism, contained pollutent will be with the moisture content stripping in the rubbish, and forms percolate with rainfall, runoff etc.As the byproduct in the refuse treatment process, percolate has badly influenced the sound development of China's refuse treatment cause.About 2,900 ten thousand tons of the fresh percolate annual production of China's domestic waste at present.The percolate of controllable dot source emission is 1,515 ten thousand tons, if add the percolate that landfill yard/stockyard rubbish over the years produces, then its annual production is estimated as the several times of fresh percolate, and 1 ton of percolate is equivalent to the concentration of 100 tons of contained pollutents of municipal effluent approximately.The percolate problem has become industrialization process " bottleneck ", serious threat the safety of waste treatment facility surrounding environment and resident's healthy living.

At present, China's rapid economic development urban population increases rapidly, and the people's lives level improves constantly, and urban restaurant trade is become increasingly prosperous, and the generation of organic waste is unprecedentedly increased.The National urban sales of the catering industry were 10,345 hundred million yuan in 2006, reached 12,352 hundred million yuan in 2007, every year on average with 17.9% speed increment.Do not comprise small-sized cities and towns, annual more than 2,000 ten thousand tons of the organic wastes that produce in national big and medium-sized cities.

Compare with other domestic wastes, organic waste water content height, organic content height, fat content and salt content height, hazardous and noxious substances (as heavy metal etc.) content is few, but the speed that rots is fast, it is perishable rotten easily to grow bacterium, particularly high temperature season, causes a large amount of rapidly breedings of objectionable impuritiess such as pathogenic micro-organism, mycotoxin.Therefore, if can not get dealing carefully with, will cause disadvantageous effect to environment and HUMAN HEALTH.

Existing organic waste treatment technology mainly comprises both at home and abroad: physics fragmentation, high temperature aerobic composting, anaerobically fermenting, earthworm are handled, dry heat is handled.These technology all have application abroad, and have obtained certain effect.

American-European developed country is because the organic waste generation is less, and its processing mode pours water drain based on the physics fragmentation, and still the national conditions that the organic refuse production of this processing mode centering state is big are also incompatible, can increase the processing load of sewage work on the contrary.

Current, domestic organic waste treatment technology mainly is to adopt/anaerobe fermentation or heat treated mode, and its product mainly contains two kinds of fertilizer and protein fodder raw materials.But owing to contain rich nutrient substances in the organic waste, more development trend is to be the protein fodder raw material with its processing, so not only makes resource obtain utilizing, and more can effectively alleviate the situation of " people and animals strive grain ".But, most of technology just directly is processed into the protein fodder raw material after with organic waste letter sorting, pre-treatment, dehydration, drying, and ignored the risk that organic waste exists as feed, then may there be the problem of potential safety hazard in pathogenic micro-organism wherein and animal derived materials if can not deal carefully with.In 20 end of the centurys, worldwide popular of livestock and poultry communicate illnesss such as mad cow disease, itch makes people recognize that fully homology eats the seriousness of problem mutually.Therefore, now provide a kind of method of utilizing organic waste to produce the protein fodder raw material,, reduce homology phase eating habit danger to ensure organic class feeds product quality.

Organic waste mainly contains two kinds by the prior art that anaerobically fermenting obtains biogas at present:

The first obtains biogas from refuse landfill.The advantage of this method is that procurement cost is low, treats that the landfill yard landfill waste is abundant, and normally when being about to closing, direct cannulation goes into by the extraction of landfill waste depths to get final product.The shortcoming of this method is that anaerobic methane production efficient is poor, and atmosphere pollution.This is because landfill yard is in wide-open environment, in the rubbish can the rotten organism overwhelming majority be to become thoroughly decomposed at good oxygen condition (or half good oxygen condition), several years such as have only even make more than 10 years when before enough thick rubbish tectum (generally about 10 meters) being arranged by the landfill waste top, could really make before to be in anaerobic state by landfill waste, but this moment in the rubbish can rotten organism seldom.But we can feel still that sometimes the category sludge gas amount is very big, and that only is because by the quantity of refuse of the landfill cause that is too big really.Though so scheme is cheap, the anaerobic methane production poor efficiency can not obtain high benefit.

It two is rubbish to be stored in the sealed vessel through anaerobically fermenting obtain biogas.The advantage of this method is to obtain biogas efficient height because in the rubbish can rotten organism be in substantially fully become thoroughly decomposed in the anaerobic environment stable.Weak point is that to expend cost too high, mainly expends: gentle circulation ventilation etc. is pulverized, forces to stir, added to refuse classification (organic waste is sorted out), organic waste.All these cost costs all are to become thoroughly decomposed as early as possible in order to quicken organic waste, shorten the anaerobically fermenting cycle, generally can be controlled in 30 days.The enough subsidies of anarchy although consequently the biogas benefit is fine, but still are not enough to offset cost, if will be difficult to keep on the go.Though so scheme anaerobic methane production efficient height, cost is too high, can not obtain high benefit.

Existing storing bulk material silo generally adopts steel construction or skeleton construction, finishes in case build, and its warehouse height all is changeless.The warehouse material is except that satisfying the requirement of strength, adequate thickness also must be arranged to form the rigidity that whole silo body has resistance to deformation, so just can guarantee no matter buy securities with all one's capital or hole capital after selling all securities in the silo, whole silo body all is stable, we are referred to as " rigidity silo " this silo, and existing silo belongs to the rigidity silo substantially.

Because of the warehouse thickness of rigidity silo is to thicken with the silo capacity, so if build large vol rigidity silo, cost can be very expensive.

Organic waste has the characteristics of himself, when carrying out sanitary landfill, has problems such as floor space is big, secondary pollution, potential safety hazard; Burn minimizing degree maximum, initial investment and working cost are higher, treating processes may produce danger wastes such as dioxin, flying dust, are subjected to common people's degree of awareness to limit and supervise restriction, and burning disposal is still promoted difficulty; The compost treatment organic solid castoff exists then that heavy metal is difficult to separate, nitrogen loss is serious, energy expenditure is big, shortcomings such as the high and difficult collection of odorous gas concentration.

Anaerobically fermenting is under anaerobic, and organic matter is carried out the process that decomposition and inversion is CH4 and CO2.Have following advantage: (1) floor space is little, the processing cycle short; (2) fermenting process can produce methane as clean energy source and high-quality soil ulmin fertilizer; (3) fermenting process is controlled easily, does not produce secondary pollution; (4) but complete closed handle, can not pollute surrounding enviroment.

More to anaerobically fermenting research at present, the fermentation of individual event anaerobically fermenting and diphasic anaerobic is arranged; Mesophilic digestion and thermophilic fermentation; Wet type fermentation, dry type fermentation and half dry type fermentation.

Anaerobically fermenting in the past is often at single material, carbon-nitrogen ratio, water ratio, potential of hydrogen etc. are in smaller scope, need the parameter of adjusting many, particularly the single fermentation material can produce feedback inhibition to methanobacteria, has the ammonia nitrogen concentration height, has restraining effect, fermentation load to hang down the characteristics such as solid holdup is low that reach to methanogen and hydrogenogens as manure fermentation; Organic waste has that oil content is big, foreign matter is many, solid holdup is high, the easy acidifying characteristics of fermentation substrate; Domestic waste has that organic content is low, composition is big with the space-time fluctuation, the characteristics big to the anaerobic fermentation system surging force.Build treatment facility respectively at various wastes in addition, investment is big and be difficult to bring into play the mass-producing effect.Particularly the inhibition factor of single material is obvious, and material adjusting difficulty is very big.

Organic waste carries out anaerobic fermentation after the pre-treatment, can solve that the fermentation materials uniformity is poor, fermentation efficiency is low, the tunning restraining effect, can enlarge simultaneously the biogas scale of producing, promote liquid natural pond, natural pond slag quality, focus on various organic solid castoffs, improve the level of resource utilization, innoxious and minimizing.

Organic waste is different from other wastes (domestic refuse, industrial refuse, TRADE REFUSE, agricultural wastes etc.), and its characteristics are: 1, water ratio height, about 72% (removal free-water)-92% (containing free-water); 2, complicated component, organic content height, about 90% (dry weight); 3, fat content height; 4, contain anaerobically fermenting is had inhibiting salt; 5, because of not classification, contain 10% the impurity (being mainly chopsticks, plastics, paper, little metal, cutlery box, packing material etc.) of having an appointment, post-processed equipment (fermentation, dehydration, pipeline etc.) is had a negative impact.

Handle the main method of organic waste at present, be that organic waste is handled through operations such as grease separation, preliminary sorting, Mechanical Crushing, hydraulic pulping, allotment slurry, anaerobically fermentings, make organic waste degrade fully, finally decomposite biogas through anaerobic digestion, biogas after desulfurization is handled as energy utilization; The natural pond slag is produced the high-quality fertilizer through control oxygen compost; Isolated grease can utilize as regeneration industrial raw material recovery of oil.At the waste water reusable edible that treating processes produces, final unnecessary waste water is through qualified discharge after the biochemical treatment; The foul smell that rubbish produces in the treating processes is handled directly discharging of back up to standard through biofiltration.This treatment process complex technical process, energy consumption is higher; The equipment that needs is many, and investment is high.

At present, the whereabouts of organic waste mainly contains direction: the one, do not add processing and feed " swill pig " as raw material, by the food chain harm humans in virtually; The 2nd, from organic waste, pulled out " sewer oil " by some illegal retailers and be processed into " edible oil " and come into the market again, the grievous injury consumer health jeopardizes food safety; The 3rd, directly discharge as rubbish, not only stop up the urban sewage pipeline, distribute rancid smell, and the severe contamination water source, environmental health is caused enormous pressure.

Perishable organic wastes mainly refer to live and production process in produce the waste of easily corrupt and readily biodegradable, comprise rubbish from cooking, hogwash, vegetables, fruit and meat processing waste etc.Because quickening of urbanization process and growth in the living standard, perishable organic wastes not only significantly increases on absolute yield, and the shared ratio in the rubbish also significantly improves after give birth in the city, and this part rubbish accounts for more than 50% of domestic waste total amount at present.The characteristics of perishable organic wastes maximum are that moisture content and organic content are higher, and moisture content is generally more than 70%, organic content in butt generally more than 90%.These characteristics makes present main cities domestic rubbish disposal technology all have some problems, and for example, higher organic content causes producing the greenhouse gases methane of a large amount of polluted underground waters and edaphic percolate and unordered discharging in the landfill process; And higher moisture content need be added a large amount of extra auxiliary fuels when causing burning disposal.In fact, sanitary landfill of today is had relatively high expectations to addressing, and occupation of land face ground is bigger, in many big cities, has been difficult to find the place that is fit to sanitary landfill; For burning disposal, owing to there is secondary pollution problems, government and street levels is also held careful attitude to burning disposal at present.Therefore, press for a kind of new non-secondary pollution of exploitation and the little processing mode of floor space.Effective processing to perishable organic wastes can make a significant contribution for garbage treatment.The characteristics of high moisture content and high organic content make that perishable organic wastes is more suitable for carrying out Anaerobic Digestion, and can obtain clean reproducible energy (biogas) in treating refuse.

Organic matter anaerobic digestion product methane process comprises 4 steps: the outer hydrolysis of born of the same parents, product acid, product acetate and product methane.The outer hydrolysing step of born of the same parents refers to be monose, amino acid, glycerine and longer chain fatty acid with polysaccharide, starch, food fibre, protein and hydrolysis of lipid under poly carbohydrase, amylase, cellulase, protein enzyme and action of lipase; Produce the micromolecular compound that sour step refers to that hydrolysis produces and under the effect of acid-producing bacteria, be decomposed into simpler acetate, propionic acid, butyric acid, pyruvic acid, lactic acid, valeric acid, ethanol and a spot of carbonic acid gas and hydrogen; Produce organic acid product (except that acetate) that the acetate step refers to produce sour step and further be converted into the process of acetate, carbonic acid gas and hydrogen; Produce the methane step and refer to that acetate generates the process of methane and carbonic acid gas and carbonic acid gas and hydrogen generation methane.The anaerobic digestion product methane technology of efficient stable need guarantee the balance between hydrolysis acid process and the product acetic acid and methane producing process, the small molecular organic acid that the hydrolysis acid process produces can in time be produced the utilization of methane process, thereby avoid the organic acid accumulation to suppress the interior microorganism of fermentation system, especially to the inhibition of methanogen, because methanogen is lower to organic acid tolerance concentration, when being accumulated to 13000mg/L, organic acid concentration will suppress methanogenesis activity fully.

The perishable organic wastes main component is polysaccharide, starch, food fibre, protein, they belong to the material of easy acidication, the hydrolysis rate of producing acid is very fast in anaerobic digestion process, by comparison, producing the methane process is the rate-limiting step of whole anaerobic digestion process, is easy to generate organic acid when causing perishable organic wastes to carry out Anaerobic Digestion and suppresses.Suppress for fear of organic acid, traditional single-phase anaerobic digestion can only be finished under lower fermentation raw material concentration (being lower than 4%), and for the perishable organic wastes as this class of rubbish from cooking, its total solids level is generally 15%～25%.At this moment, not only need to consume a large amount of water and be used to turn down material concentration, and lower material concentration greatly reduces perishable organic wastes Anaerobic Digestion efficient and produces the biogas ability.Therefore, exploitation unrestraint efficient anaerobic digestion process for producing biogas becomes the key of perishable organic wastes minimizing and energy processing.

Therefore, safely and efficiently organic waste is carried out back-mixing and then realizes resource utilization, harmless treatment, the harm that both can stop swill from the source can be alleviated the china natural resources problem of shortage again.

The utility model content

Technical problem to be solved in the utility model provides a kind of organic waste dry method fermentative processing reaction back-mixing device, overcome the shortcoming of above-mentioned prior art, at the situation of domestic organic waste profit complicated component, develop the organic waste dry method fermentative processing reaction back-mixing device of the utility model by electronics display analysis controller, rubbish centrifuge separator, rubbish fermentation jar, body-lined type rubbish synthesizer and the mutual collaborative work of solid product back-mixing retrieving arrangement five parts.

The purpose of this utility model is by designing a kind of organic waste dry method fermentative processing reaction back-mixing device, this organic waste dry method fermentative processing reaction back-mixing device is made up of electronics display analysis controller, rubbish centrifuge separator, rubbish fermentation jar, body-lined type rubbish synthesizer and solid product back-mixing retrieving arrangement five parts, safely and efficiently organic waste is carried out back-mixing and then realizes resource utilization, harmless treatment, both can stop the harm of swill from the source, can alleviate the china natural resources problem of shortage again.

For achieving the above object, the utility model is achieved through the following technical solutions:

A kind of organic waste dry method fermentative processing reaction back-mixing device of the present utility model, comprise electronics display analysis controller, it is characterized in that: also comprise the rubbish centrifuge separator, rubbish fermentation jar, body-lined type rubbish synthesizer and the solid product back-mixing retrieving arrangement that are connected with electronics display analysis controller respectively; Described electronic display controller is used for the charging and the discharging of real-time monitoring rubbish centrifuge separator, rubbish fermentation jar, body-lined type rubbish synthesizer and solid product back-mixing retrieving arrangement, wherein:

(1) described rubbish centrifuge separator comprises motor, e Foerderanlage, cylindrical housings, seal cover board; Wherein, be built in that cylindrical housing is intravital spiral propeller, supercentrifuge, smooth heat insulation path, one-level squeezing separating machine, handling machinery, secondary squeezing separating machine and a seal channel at a slow speed;

(2) described rubbish fermentation jar is that 26 meters, diameter are 1.2 meters horizontal cylindrical fermentation tube for inner chamber length;

(3) described body-lined type refuse classification synthesizer links to each other with the discharge port of the deslagging section of described rubbish fermentation jar, wherein, described body-lined type refuse classification synthesizer is built-in with the bend pipe successively, spherical rubbish receiving vessel, pulley-type mass transport passage, ultra dense degree material material synthesizer and material output channel, described ultra dense degree material material semisphere synthesizer comprises opening for feed, bend charcoal absorption sorter, the bend pipe, fixing oval plate, magnetic suspension bearing, outer magnetic levitation adsorber, the sphere wind energy conversion system that circles round is at the described ultra dense degree material material semisphere synthesizer peripheral hardware one sphere wind-force whirler that circles round;

(4) described solid product back-mixing retrieving arrangement is built-in with bed a material strigil and a fluidized-bed.

As optimized technical scheme:

The tube of fermentation described in above-mentioned (2) comprises the anaerobic treatment section that is built-in with long 9 meters, long 9 meters aerobic treatment section, long 5 meters segregation section and long 3 meters deslagging section.

This device has been compared following advantage with prior art:

1. crude waste needn't sorting and pulverizing, can reduce operating cost significantly.

2. needn't carry out other manpower and mechanical intervention, operating cost is very low.

3. many various solid materialss not of uniform size are arranged in the rubbish, and thoroughly becoming thoroughly decomposed needs the long period, build enough a plurality of large-scale silo structures decomposed period is fully prolonged, and it is many more to consume sewage than long decomposed period, realizes with dirty pollution treatment effect.

4. economic benefit height.

Description of drawings

Fig. 1 is an organic waste dry method fermentative processing reaction back-mixing schematic representation of apparatus of the present utility model.

Embodiment

Below in conjunction with embodiment, further set forth the utility model.

Embodiment 1:

A kind of organic waste dry method fermentative processing reaction back-mixing device, comprise electronics display analysis controller, it is characterized in that: also comprise the rubbish centrifuge separator, rubbish fermentation jar, body-lined type rubbish synthesizer and the solid product back-mixing retrieving arrangement that are connected with electronics display analysis controller respectively; Described electronic display controller is used for the charging and the discharging of real-time monitoring rubbish centrifuge separator, rubbish fermentation jar, body-lined type rubbish synthesizer and solid product back-mixing retrieving arrangement, wherein:

(1) described rubbish centrifuge separator comprises motor, e Foerderanlage, cylindrical housings, seal cover board; Wherein, be built in that cylindrical housing is intravital spiral propeller, supercentrifuge, smooth heat insulation path, one-level squeezing separating machine, handling machinery, secondary squeezing separating machine and a seal channel at a slow speed;

(2) described rubbish fermentation jar is that 26 meters, diameter are 1.2 meters horizontal cylindrical fermentation tube for inner chamber length;

(3) described body-lined type refuse classification synthesizer links to each other with the discharge port of the deslagging section of described rubbish fermentation jar, wherein, described body-lined type refuse classification synthesizer is built-in with the bend pipe successively, spherical rubbish receiving vessel, pulley-type mass transport passage, ultra dense degree material material synthesizer and material output channel, described ultra dense degree material material semisphere synthesizer comprises opening for feed, bend charcoal absorption sorter, the bend pipe, fixing oval plate, magnetic suspension bearing, outer magnetic levitation adsorber, the sphere wind energy conversion system that circles round is at the described ultra dense degree material material semisphere synthesizer peripheral hardware one sphere wind-force whirler that circles round;

(4) described solid product back-mixing retrieving arrangement is built-in with bed a material strigil and a fluidized-bed.

Embodiment 2:

A kind of organic waste dry method fermentative processing reaction back-mixing device, comprise electronics display analysis controller, it is characterized in that: also comprise the rubbish centrifuge separator, rubbish fermentation jar, body-lined type rubbish synthesizer and the solid product back-mixing retrieving arrangement that are connected with electronics display analysis controller respectively; Described electronic display controller is used for the charging and the discharging of real-time monitoring rubbish centrifuge separator, rubbish fermentation jar, body-lined type rubbish synthesizer and solid product back-mixing retrieving arrangement, wherein:

(1) described rubbish centrifuge separator comprises motor, e Foerderanlage, cylindrical housings, seal cover board; Wherein, be built in that cylindrical housing is intravital spiral propeller, supercentrifuge, smooth heat insulation path, one-level squeezing separating machine, handling machinery, secondary squeezing separating machine and a seal channel at a slow speed;

(2) described rubbish fermentation jar is that 26 meters, diameter are 1.2 meters horizontal cylindrical fermentation tube for inner chamber length, and described fermentation tube comprises the anaerobic treatment section that is built-in with long 9 meters, long 9 meters aerobic treatment section, long 5 meters segregation section and long 3 meters deslagging section;

(3) described body-lined type refuse classification synthesizer links to each other with the discharge port of the deslagging section of described rubbish fermentation jar, wherein, described body-lined type refuse classification synthesizer is built-in with the bend pipe successively, spherical rubbish receiving vessel, pulley-type mass transport passage, ultra dense degree material material synthesizer and material output channel, described ultra dense degree material material semisphere synthesizer comprises opening for feed, bend charcoal absorption sorter, the bend pipe, fixing oval plate, magnetic suspension bearing, outer magnetic levitation adsorber, the sphere wind energy conversion system that circles round is at the described ultra dense degree material material semisphere synthesizer peripheral hardware one sphere wind-force whirler that circles round;

(4) described solid product back-mixing retrieving arrangement is built-in with bed a material strigil and a fluidized-bed.

Claims (2)

1. an organic waste dry method fermentative processing is reacted the back-mixing device, comprise electronics display analysis controller, it is characterized in that: also comprise the rubbish centrifuge separator, rubbish fermentation jar, body-lined type rubbish synthesizer and the solid product back-mixing retrieving arrangement that are connected with electronics display analysis controller respectively; Described electronic display controller is used for the charging and the discharging of real-time monitoring rubbish centrifuge separator, rubbish fermentation jar, body-lined type rubbish synthesizer and solid product back-mixing retrieving arrangement, wherein:

(1) described rubbish centrifuge separator comprises motor, e Foerderanlage, cylindrical housings, seal cover board; Wherein, be built in that cylindrical housing is intravital spiral propeller, supercentrifuge, smooth heat insulation path, one-level squeezing separating machine, handling machinery, secondary squeezing separating machine and a seal channel at a slow speed;

(2) described rubbish fermentation jar is that 26 meters, diameter are 1.2 meters horizontal cylindrical fermentation tube for inner chamber length;

(3) described body-lined type refuse classification synthesizer links to each other with the discharge port of the deslagging section of described rubbish fermentation jar, wherein, described body-lined type refuse classification synthesizer is built-in with the bend pipe successively, spherical rubbish receiving vessel, pulley-type mass transport passage, ultra dense degree material material synthesizer and material output channel, described ultra dense degree material material semisphere synthesizer comprises opening for feed, bend charcoal absorption sorter, the bend pipe, fixing oval plate, magnetic suspension bearing, outer magnetic levitation adsorber, the sphere wind energy conversion system that circles round is at the described ultra dense degree material material semisphere synthesizer peripheral hardware one sphere wind-force whirler that circles round;

(4) described solid product back-mixing retrieving arrangement is built-in with bed a material strigil and a fluidized-bed.

2. organic waste dry method fermentative processing reaction back-mixing device according to claim 1 is characterized in that: the tube of fermentation described in above-mentioned (2) comprises the anaerobic treatment section that is built-in with long 9 meters, long 9 meters aerobic treatment section, long 5 meters segregation section and long 3 meters deslagging section.

Images