CN202030464U - Self-provided crane of wind generator - Google Patents

Self-provided crane of wind generator Download PDF

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Publication number
CN202030464U
CN202030464U CN2011200721168U CN201120072116U CN202030464U CN 202030464 U CN202030464 U CN 202030464U CN 2011200721168 U CN2011200721168 U CN 2011200721168U CN 201120072116 U CN201120072116 U CN 201120072116U CN 202030464 U CN202030464 U CN 202030464U
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crane
wind
column
oneself
boom
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彭洪
崔益祥
戴利华
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DONGTAI FUKANG ENGINEERING MACHINERY PLANT
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DONGTAI FUKANG ENGINEERING MACHINERY PLANT
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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Abstract

本实用新型公开了一种风能发电机自备吊车,包括吊车底座,在吊车底座上设置有回转支承,该回转支承与回转驱动装置相传动连接,在该回转支承上方固定连接着立柱,在立柱上端铰支着起重臂,该立柱与起重臂之间铰连有起重臂抬升装置;在所述立柱上还固定安装着卷扬机,钢丝绳一头绕过起重臂上所设置的导轮卷绕在卷扬机上,钢丝绳另一头固定连接着起重吊钩。该自备吊车能方便风能发电机组保养维护,且操作容易、使用安全,广泛适用于风能发电机的自备吊装中。

Figure 201120072116

The utility model discloses a self-provided crane for a wind energy generator, which comprises a crane base, on which a slewing support is arranged, and the slewing support is connected in transmission with a slewing drive device, and a column is fixedly connected above the slewing support, and the column The boom is hinged on the upper end, and a boom lifting device is hinged between the column and the boom; a winch is fixedly installed on the column, and one end of the wire rope is wound around the guide wheel set on the boom. On the hoist, the other end of the wire rope is fixedly connected to the lifting hook. The self-contained crane can facilitate the maintenance of the wind energy generating set, and is easy to operate and safe in use, and is widely applicable to self-provided hoisting of the wind energy generating set.

Figure 201120072116

Description

风能发电机自备吊车Wind energy generator self-provided crane

技术领域 technical field

本实用新型涉及一种风能发电设备,尤其是指运用在风能发电机上自行配备的吊车。  The utility model relates to wind energy generating equipment, in particular to a crane equipped on the wind energy generator. the

背景技术 Background technique

随着人们对低碳、环保意识的不断增强,对清洁、环保能源的开发和利用已越来越受到世界各国重视。风能发电机就是一种能将自然界取之不尽,清洁、环保的风能转换成人们生产、生活所需电能的设备。为最大效率地发挥风能发电机工作效率,实际生产中对风力发电场场地的选址往往集中在平原、山地、滩涂和海上等自然通风条件好、风力大的地段。因实际应用中的风电发电机机组均安装在高度为50-100米以上的风能发电塔架顶部,当需对发电机机组进行定期保养或机组出现故障需进行维修时,对处于陆地上的风电发电机机组则需动用大型流动式起重吊车才能完成,该大型起重吊车一方面因起吊支架过高,则存在支架刚性差、安全系数不高的缺陷,另一方面,也因对大型起重吊车的运输极不容易,则存在使用不方便的缺陷;而当对处于山地、滩涂和海上的风电发电机机组进行定期保养或机组出现故障需进行维修时,因大型流动式起重吊车根本无法进入该地域,则显得望尖莫及、无能为力,这就产生了对处于该地域的风电发电机机组进行正常运行中的保养和必要的故障维修困难极大,从而形成了制约着风力发电在山地、滩涂和海上发展的瓶颈。  With the continuous enhancement of people's awareness of low-carbon and environmental protection, the development and utilization of clean and environmentally friendly energy has been paid more and more attention by countries all over the world. A wind energy generator is a device that can convert the inexhaustible, clean, and environmentally friendly wind energy from nature into the electrical energy needed for people's production and life. In order to maximize the working efficiency of wind energy generators, the site selection of wind farms in actual production is often concentrated in areas with good natural ventilation conditions and strong winds, such as plains, mountains, tidal flats, and seas. Because the wind power generators in practical applications are all installed on the top of the wind power generation tower with a height of 50-100 meters or more, when the generators need to be regularly maintained or repaired when the unit fails, the wind power on land The generator unit needs to use a large mobile crane to complete. On the one hand, the large crane has the defects of poor rigidity and low safety factor because of the high lifting bracket. The transportation of heavy cranes is extremely difficult, and there is a defect that it is inconvenient to use; and when the wind turbines in the mountains, beaches and seas are regularly maintained or repaired when the units fail, the large mobile cranes are not If you can't enter the area, you will be beyond reach and powerless, which makes it very difficult to maintain and repair the wind power generators in this area during normal operation, thus forming a problem that restricts the development of wind power generation in this area. Bottlenecks in the development of mountains, tidal flats and seas. the

实用新型内容 Utility model content

针对现有技术不足,本实用新型所要解决的技术问题是提供一种能方便风能发电机组保养维护、操作容易、使用安全的风能发电机自备吊车。  Aiming at the deficiencies of the prior art, the technical problem to be solved by the utility model is to provide a self-contained crane for wind energy generators which is convenient for the maintenance of the wind energy generators, easy to operate and safe to use. the

为解决上述技术问题,本实用新型的风能发电机自备吊车包括吊车底座,在吊车底座上设置有回转支承,该回转支承与回转驱动装置相传动连接,在该回转支承上方固定连接着立柱,在立柱上端铰支着起重臂,该立柱与起重臂之间铰连有起重臂抬升装置;在所述立柱上还固定安装着卷扬机,钢丝绳一头绕过起重臂上所设置的导轮卷绕在卷扬机上,钢丝绳另一头固定连接着起重吊钩。  In order to solve the above-mentioned technical problems, the self-provided crane of the wind energy generator of the present invention includes a crane base, on which a slewing bearing is arranged, and the slewing bearing is connected to the slewing driving device in transmission, and a column is fixedly connected above the slewing bearing, The boom is hinged on the upper end of the column, and a boom lifting device is hinged between the column and the boom; a winch is fixedly installed on the column, and one end of the wire rope goes around the guide wheel set on the boom Wound on the hoist, the other end of the wire rope is fixedly connected to the lifting hook. the

所述起重臂至少有两节可伸缩臂,各级伸缩臂之间连有伸缩驱动装置。  The boom has at least two telescopic arms, and telescopic driving devices are connected between the telescopic arms at all levels. the

所述起重臂有两节相互滑动套接的可伸缩臂。  The boom has two telescopic arms that are slid and socketed with each other. the

所述伸缩臂之间所连伸缩驱动装置为伸缩油缸。  The telescopic driving device connected between the telescopic arms is a telescopic oil cylinder. the

所述回转驱动装置为液压马达。  The rotary driving device is a hydraulic motor. the

所述起重臂抬升装置为抬升油缸。  The boom lifting device is a lifting oil cylinder. the

所述卷扬机的卷扬驱动装置为卷扬液压马达。  The hoisting driving device of the hoisting machine is a hoisting hydraulic motor. the

采用上述结构后,该吊车能通过吊车底座直接安装在风能发电塔架顶端的发电机组上,这样不仅大大缩短了起吊支架的高度,使吊车获得了极佳的刚度性能,在使用时具有安全系数高的优点,而且完全避免了原先所运用大型流动式起重吊车所产生的运输不容易,使用范围严重受限,操作不方便的缺陷,具有无需运输、使用范围广的优点,彻底解决了制约山地、滩涂和海上发展风力发电设施的瓶颈,使山地、滩涂和海上等地场所的风能发电机组的保养、维修变得极为方便、高效。由于在吊车底座上设置有回转支承,将回转支承设置为与回转驱动装置相传动连接,则回转支承在回转驱动装置作用下能获得在周向360度内转动,这样就实现了能使吊车在周向360度内进行任意角度的定位起吊,显然具有操作容易、使用方便的优点。又由于在立柱与起重臂之间铰连有起重臂抬升装置,这样就使起重臂能根据工作实际起吊需要在竖直平面内进行抬升操作,不但保证了起重吊钩能准确地在水平面内回转至起吊物对应位置,而且保证了被起吊物能在竖直平面内被准确吊运至安装位置处,在实际应用时同样具有操作容易、使用方便的优点。也由于采用卷扬机拖曳的钢丝绳进行卷绕,从而实现对起重吊钩的拉动,亦即实现了对被起吊物的吊运,具有结构合理,使用方便优点。  After adopting the above structure, the crane can be directly installed on the generator set at the top of the wind power generation tower through the crane base, which not only greatly shortens the height of the lifting bracket, but also enables the crane to obtain excellent rigidity performance and has a safety factor in use It has the advantages of high quality, and completely avoids the defects of difficult transportation, severely limited scope of use, and inconvenient operation caused by the large mobile crane used in the past. It has the advantages of no need for transportation and a wide range of use, which completely solves the constraints The bottleneck in the development of wind power generation facilities in mountains, tidal flats and seas makes the maintenance and repair of wind power generators in mountains, tidal flats and seas extremely convenient and efficient. Since the slewing bearing is provided on the base of the crane, and the slewing bearing is set to be connected with the slewing drive, the slewing bearing can rotate within 360 degrees in the circumferential direction under the action of the slewing drive, so that the crane can be turned Positioning and lifting at any angle within 360 degrees in the circumferential direction obviously has the advantages of easy operation and convenient use. And because there is a boom lifting device hinged between the column and the boom, so that the boom can be lifted in the vertical plane according to the actual lifting needs of the work, which not only ensures that the lifting hook can be accurately It can be rotated to the corresponding position of the hoisted object in the horizontal plane, and the hoisted object can be accurately hoisted to the installation position in the vertical plane. It also has the advantages of easy operation and convenient use in practical applications. Also because the wire rope dragged by the hoist is used for winding, the pulling of the lifting hook is realized, that is, the hoisting of the object to be hoisted is realized, and it has the advantages of reasonable structure and convenient use. the

附图说明 Description of drawings

下面结合附图和具体实施方式对本实用新型的风能发电机自备吊车作进一步说明。  The wind energy generator self-provided crane of the present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments. the

图1是本实用新型的风能发电机自备吊车一种具体实施方式的工作结构示意图;  Fig. 1 is a working structure schematic diagram of a specific embodiment of the wind energy generator self-provided crane of the present utility model;

图2是图1所示结构中沿A-A方向的剖视图; Fig. 2 is a sectional view along the A-A direction in the structure shown in Fig. 1;

图3是图1所示结构中沿B-B方向的剖视图。 Fig. 3 is a cross-sectional view along B-B direction of the structure shown in Fig. 1 .

图中,1-吊车底座,2-回转支承,3-立柱,4-起重臂抬升装置,5-起重臂,6-伸缩驱动装置,7-活动臂,8-起重吊钩,9-钢丝绳,10-卷扬机,11-卷扬驱动装置,12-蜗杆轴,13-回转驱动装置,14-导轮。  In the figure, 1-crane base, 2-slewing bearing, 3-column, 4-boom lifting device, 5-lifting arm, 6-telescopic driving device, 7-movable arm, 8-lifting hook, 9 -wire rope, 10-winch, 11-winch driving device, 12-worm shaft, 13-revolving driving device, 14-guide wheel. the

具体实施方式 Detailed ways

在图1,图2及图3所示的风能发电机自备吊车中,吊车底座1直接安装于风能发电机组机仓内,吊车底座1上固定安装着回转支承2,回转支承2采用常用的回转支承轴承,该回转支承2通过其上的蜗杆轴12传动连接着回转驱动装置13,该回转驱动装置13采用液压马达,回转驱动装置13工作时能驱动回转支承2作周向360度回转。在回转支承2上方固定连接着立柱3,在立柱3上端铰支着起重臂5,该起重臂5内可滑动地套接着活动臂7,伸缩驱动装置6为伸缩油缸,该伸缩油缸的一端铰支于起重臂5内壁上,伸缩油缸的另一端与活动臂7内壁相铰接,这样伸缩驱动装置6在工作时就可驱动活动臂7沿起重臂5内壁产生滑移。在立柱3外侧安装着卷扬机10,卷扬机10也可安装于立柱内部或风能发电机组机仓内便于安装的地方,卷扬机10通过连轴节与卷扬驱动装置11相传动连接,卷扬驱动装置11采用卷扬液压马达,钢丝绳9跨过起重臂5及活动臂7上的各个导轮14,其一端卷绕在卷扬机10上,另一端连接着起重吊钩8。在立柱3和铰支于立柱3上端的起重臂5之间铰连有起重臂抬升装置4,该起重臂抬升装置4同样采用油缸,起重臂5在该油缸作用下在竖直平面内作-15度至70度范围内的自由抬升作业,通过上述结构的设置后,整个吊车起吊支架高度近似等于吊车底座1、回转支承2与立柱3高度和,其起吊支架高度值远小于在陆地上所运用的大型流动式起重吊车起吊支架高度,这样既使吊车获得了良好的刚性性能,在使用时具有安全系数高的优点,又避免了原先所运用大型流动式起重吊车所产生的运输不容易,使用不方便的缺陷,具有无需运输、使用方便的优点。  In the self-contained cranes for wind energy generators shown in Figure 1, Figure 2 and Figure 3, the base 1 of the crane is directly installed in the cabin of the wind energy generator, and the slewing bearing 2 is fixedly installed on the base 1 of the crane. The slewing bearing, the slewing bearing 2 is connected to the slewing drive 13 through the transmission of the worm shaft 12 on it. The slewing drive 13 adopts a hydraulic motor. A column 3 is fixedly connected above the slewing support 2, and a boom 5 is hinged on the upper end of the column 3. The boom 5 is slidably connected to the movable arm 7. The telescopic drive device 6 is a telescopic cylinder. One end of the telescopic cylinder is Hinged on the boom 5 inner wall, the other end of the telescopic oil cylinder is hinged with the movable arm 7 inner wall, so that the telescopic drive device 6 can drive the movable arm 7 to slide along the boom 5 inner wall when working. The winch 10 is installed on the outside of the column 3, and the winch 10 can also be installed in the inside of the column or in a place convenient for installation in the wind energy generator cabin. Adopt winch hydraulic motor, wire rope 9 straddles each guide wheel 14 on the boom 5 and movable arm 7, and its one end is wound on the winch 10, and the other end is connected with lifting hook 8. A boom lifting device 4 is hinged between the column 3 and the boom 5 hinged on the upper end of the column 3. The boom lifting device 4 also adopts an oil cylinder, and the boom 5 moves vertically under the action of the oil cylinder. The free lifting operation within the range of -15 degrees to 70 degrees in the plane, after setting the above structure, the height of the whole crane lifting bracket is approximately equal to the sum of the height of the crane base 1, slewing bearing 2 and column 3, and the height of the lifting bracket is much smaller than The height of the lifting bracket of the large mobile hoisting crane used on land not only enables the crane to obtain good rigidity, but also has the advantage of high safety factor during use, and avoids the inconvenience of the original large mobile hoisting crane. The transportation that produces is not easy, uses the defective of inconvenient, has the advantage that does not need to transport, easy to use. the

使用时,固定安装于风电发电机机仓内的风能发电机自备吊车,根据所需被吊装物的实际位置,启动回转驱动装置13驱动回转支承2旋转到被吊装物的对应位置处,启动伸缩驱动装置6的伸缩油缸使活动臂7从起重臂5内伸出,启动起重臂抬升装置4的抬升油缸调整起重臂5与立柱3的相对角度,通过交替上述两油缸动作可将起重吊钩8调整至被吊装物的上方,启动卷扬机10放下起重吊钩8以完成对被起吊物的钩取,反转卷扬机10将被起吊物吊起,再次启动回转驱动装置13的液压马达、及起重臂抬升装置4的抬升油缸和伸缩驱动装置6的伸缩油缸,实现将被起吊物准确吊运至目标位置。  When in use, the self-provided crane of the wind energy generator fixedly installed in the wind power generator cabin, according to the actual position of the object to be hoisted, starts the slewing drive device 13 to drive the slewing bearing 2 to rotate to the corresponding position of the object to be hoisted, and starts The telescopic oil cylinder of the telescopic drive device 6 makes the movable arm 7 stretch out from the boom 5, starts the lifting cylinder of the boom lifting device 4 to adjust the relative angle between the boom 5 and the column 3, and can move the two cylinders alternately. Adjust the lifting hook 8 to the top of the object to be hoisted, start the hoist 10 and lower the hoisting hook 8 to complete the hooking of the object to be hoisted, reverse the hoist 10 to lift the object to be hoisted, and start the rotation of the slewing drive 13 again The hydraulic motor, the lifting oil cylinder of the boom lifting device 4 and the telescopic oil cylinder of the telescopic drive device 6 realize the accurate hoisting of the object to be hoisted to the target position. the

上述仅仅举出了本实用新型风能发电机自备吊车的一些优选实施方式,但并不限于此,在不违背本实用新型基本原理的情况下,还可作若干变换和改进。例如,对伸缩臂之间所连伸缩驱动装置不仅限为油缸,亦可为由链轮、链条组成的链式传动装置;对驱动回转支承转动的回转驱动装置不仅限为液压马达,亦可为电机等常用动力装置;对驱动卷扬机的卷扬驱动装置也不仅限为液压马达,同样亦可为电机等常用动力装置,如此等等。只要是在本实用新型基础上所作的任何相似结构的更改,均视为落入本实用新型的保护范围。   The above mentioned are only some preferred implementations of the self-provided crane for the wind energy generator of the present invention, but are not limited thereto, and some changes and improvements can be made without violating the basic principles of the present invention. For example, the telescopic driving device connected between the telescopic arms is not limited to an oil cylinder, but also a chain transmission device composed of a sprocket and a chain; the rotary driving device that drives the slewing bearing to rotate is not limited to a hydraulic motor, but also Commonly used power devices such as motors; the hoisting drive device for driving the winch is not limited to a hydraulic motor, but can also be commonly used power devices such as motors, and so on. As long as any modification of similar structure is made on the basis of the utility model, it is deemed to fall into the protection scope of the utility model. the

Claims (7)

1. a wind-driven generator is provided crane for oneself, comprise crane base (1), it is characterized in that: crane base (1) is provided with pivoting support (2), this pivoting support (2) is in transmission connection mutually with device for revolving and driving (13), connecting column (3) in this pivoting support (2) upper fixed, hinged crane arm (5) is hinged with crane arm lifting apparatus (4) between this column (3) and the crane arm (5) in column (3) upper end; Also fixedly mounting winch (10) on described column (3), (9) one of steel ropes are walked around the last set guide wheel (14) of crane arm (5) and are wound on the winch (10), and steel rope (9) other end captive joint load hook (8).
2. wind-driven generator according to claim 1 is provided crane for oneself, it is characterized in that: described crane arm (5) has two joint telescopic arms at least, is connected with retractable driving device (6) between the telescopic booms at different levels.
3. wind-driven generator according to claim 2 is provided crane for oneself, it is characterized in that: described crane arm (5) has the telescopic arms of the mutual slip socket of two joints.
4. provide crane for oneself according to claim 2 or 3 described wind-driven generators, it is characterized in that: connect retractable driving device (6) between the described telescopic boom (5) and be telescopic oil cylinder.
5. wind-driven generator according to claim 1 is provided crane for oneself, it is characterized in that: described device for revolving and driving (13) is a HM Hydraulic Motor.
6. wind-driven generator according to claim 1 is provided crane for oneself, it is characterized in that: described crane arm lifting apparatus (4) is the lifting oil cylinder.
7. wind-driven generator according to claim 1 is provided crane for oneself, it is characterized in that: the elevator actuating device (11) of described winch (10) is the elevator HM Hydraulic Motor.
CN2011200721168U 2011-03-18 2011-03-18 Self-provided crane of wind generator Expired - Fee Related CN202030464U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102963822A (en) * 2012-11-01 2013-03-13 上海大学 Novel offshore platform crane
CN103896162A (en) * 2014-04-25 2014-07-02 大连新飞船机有限公司 Marine fixed sundry crane
CN103979430A (en) * 2014-05-08 2014-08-13 国家电网公司 Electrical equipment hoisting and conveying apparatus
CN104045004A (en) * 2013-03-12 2014-09-17 上海电气风能有限公司 Assembly-type crane used for wind generating set
CN108821143A (en) * 2018-08-08 2018-11-16 惠州市豪美氏智能电气有限公司 A kind of industrial power-assisted suspender
CN110002349A (en) * 2019-05-13 2019-07-12 黄玉学 A kind of detachable hanging apparatus
CN110626959A (en) * 2019-09-17 2019-12-31 夏枫 Engineering machine tool structure hangs commentaries on classics device
CN113636482A (en) * 2021-09-14 2021-11-12 贵州詹阳动力重工有限公司 Device and method for lifting spare tire by telescopic oil cylinder

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102963822A (en) * 2012-11-01 2013-03-13 上海大学 Novel offshore platform crane
CN104045004A (en) * 2013-03-12 2014-09-17 上海电气风能有限公司 Assembly-type crane used for wind generating set
CN103896162A (en) * 2014-04-25 2014-07-02 大连新飞船机有限公司 Marine fixed sundry crane
CN103979430A (en) * 2014-05-08 2014-08-13 国家电网公司 Electrical equipment hoisting and conveying apparatus
CN108821143A (en) * 2018-08-08 2018-11-16 惠州市豪美氏智能电气有限公司 A kind of industrial power-assisted suspender
CN110002349A (en) * 2019-05-13 2019-07-12 黄玉学 A kind of detachable hanging apparatus
CN110626959A (en) * 2019-09-17 2019-12-31 夏枫 Engineering machine tool structure hangs commentaries on classics device
CN113636482A (en) * 2021-09-14 2021-11-12 贵州詹阳动力重工有限公司 Device and method for lifting spare tire by telescopic oil cylinder
CN113636482B (en) * 2021-09-14 2025-05-06 贵州詹阳动力重工有限公司 Device and method for lifting spare tire by telescopic cylinder

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