CN202029360U - Heat exchange device for highlight mould temperature controller - Google Patents
Heat exchange device for highlight mould temperature controller Download PDFInfo
- Publication number
- CN202029360U CN202029360U CN 201020694741 CN201020694741U CN202029360U CN 202029360 U CN202029360 U CN 202029360U CN 201020694741 CN201020694741 CN 201020694741 CN 201020694741 U CN201020694741 U CN 201020694741U CN 202029360 U CN202029360 U CN 202029360U
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- heat exchanger
- booster pump
- water
- storage tank
- water storage
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Abstract
The utility model relates to a heat exchange device for a highlight mould temperature controller arranged between a cooling tower and the highlight mould temperature controller, which comprises a water level monitoring alarm, a purified water storage tank, a first heat exchanger, a first booster pump, a second heat exchanger, a second booster pump and a fixing support. The purified water storage tank comprises a tank body and a tank cover, wherein the tank body is fixed at the upper end of the fixing support, the tank cover of the purified water storage tank is provided with the water level monitoring alarm, the first heat exchanger is fixed in the bottom center of the tank body of the purified water storage tank, and the first booster pump, the second heat exchanger and the second booster pump are arranged at the bottom of the fixing support. Compared with the prior art, the heat exchange device with an independent cooling system function is capable of preventing and decreasing scales generated in a mould and the inner walls of pipelines of the highlight mould temperature controller, prolonging service lives of a heater and relevant valves of the highlight mould temperature controller and saving maintenance cost and electric power, thereby being economical and practical.
Description
Technical field
The utility model relates to a kind of heat-exchange device, especially relates to a kind of heat-exchange device of high smooth die heater.
Background technology
In the injection mo(u)lding field, the high-surface gloss traceless injection molding systems technology that grew up has gradually in recent years caused the revolution of an injection molding technology.Because it can well remove joint line, current mark and other the filling defective of product surface, can strengthen simultaneously the gloss and the quality of product surface again, improve the scratch resistant performance of product surface and also can save the back procedure (spraying paint) of product, can also improve the surface floating fiber problem that adds fine product.So introduced and used by many producers apace at home.Also intimately get up fast in high light die heater market simultaneously.From before external introduction news speed develop into domestic the manufacturing.This technology has experienced boiler formula steam-heating system low input up till now, the high pressure-temperature hot water technique of low energy consumption of early stage high investment, high energy consumption.A common drawback below we find also to exist at present in the use of reality:
The cooling system of present high light die heater mostly adopts the cooling tower recirculated water of factory or fast the mould that be rapidly heated to 120 spend more than cools off through the frozen water after the refrigerator refrigeration more, because the water channel in the mould and the conveyance conduit of high light die heater are through the fast transition between 180 ℃-40 ℃ of being everlasting, if water quality is not high, just be easy to inwall at pipeline, the spool of electric heater and various valves produces incrustation scale, the speed that influence heats up and lowers the temperature, thereby increase electric power loss, reduce production capacity, very cause the various faults that cause heater explosion and equipment.Finally cause the direct rising of cost of equipment maintenance.
The utility model content
The purpose of this utility model is exactly to provide a kind of low input, mobile easy to connect for the defective that overcomes above-mentioned prior art existence, and can effectively prevent and reduce the heat-exchange device of the high light die heater of incrustation scale generation.
The purpose of this utility model can be achieved through the following technical solutions: a kind of heat-exchange device of high smooth die heater, it is characterized in that, this heat-exchange device is arranged between cooling tower and the high light die heater, can cool off mould, described heat-exchange device comprises the water level monitoring alarm, the pure water storage tank, first heat exchanger, first booster pump, second heat exchanger, second booster pump, fixed support, described pure water storage tank comprises casing and case lid, this casing is fixed on support bracket fastened upper end, the case lid of described pure water storage tank is provided with the water level monitoring alarm, described first heat exchanger is fixedly installed on the bottom center of pure water storage tank casing, described first booster pump, second heat exchanger, second booster pump all is arranged on the fixed support bottom;
The first preceding water side of described first heat exchanger is connected with the water return outlet of cooling tower, the delivery port of cooling tower is connected with the water inlet of first booster pump, the delivery port of first booster pump is connected with the 3rd preceding water side of second heat exchanger, and the water side, the 3rd back of second heat exchanger is passed pure water storage tank bottom half and is connected with the water side, first back of first heat exchanger;
The second preceding water side of described first heat exchanger is unsettled, the 4th preceding water side of described second heat exchanger and the bottom of pure water storage tank casing are connected to form water circulation channel, the water side, the 4th back of described second heat exchanger is connected with the water inlet of second booster pump, the delivery port of second booster pump is connected with the cooling water intake of high light die heater, and the cooling water outlet of high light die heater is connected with the water side, second back of first heat exchanger.
Described first heat exchanger, second heat exchanger are brazed-plate heat exchanger.
Compared with prior art, the utlity model has following advantage:
1, the product cost of low expense.The cost of manufacture of this equipment is very low, adopts large-scale purifier to compare with factory, can save 50%～70% operating cost.
2, maintenance cost cheaply.Owing to use pure water in the pipeline of high light die heater and mould, to circulate, can significantly reduce the generation of incrustation scale.This equipment generally only need bleed off water in the storage tank using the back, and get final product cleaning up in the water tank, and that high light die heater carried out once the maintenance of routine in 1 year is just passable.
3, save power consumption.This equipment can prevent effectively that the inwall of pipeline from producing incrustation scale, thereby can keep the intensification and the cooling-down effect of mould, can not cause the direct rising of power consumption with the increase of service time.
4, move and connect very simple and convenient.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
1 is that water level detecting alarm, 2 is that pure water storage tank, 3 is that first heat exchanger, 4 is that first booster pump, 5 is that second heat exchanger, 6 is that second booster pump, 7 is that fixed support, 8 is that cooling tower, 9 is high light die heater in the accompanying drawing.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is elaborated.
Embodiment
As shown in Figure 1, a kind of heat-exchange device of high smooth die heater, this heat-exchange device are arranged between cooling tower 8 and the high light die heater 9, can cool off mould.This heat-exchange device comprises water level monitoring alarm 1, pure water storage tank 2, first heat exchanger 3, first booster pump 4, second heat exchanger 5, second booster pump 6, fixed support 7.Pure water storage tank 2 comprises casing and case lid, and this casing is fixed on the upper end of fixed support 7.On the case lid of pure water storage tank 2, be provided with water level monitoring alarm 1, can monitor in real time the water level in the water tank.First heat exchanger 3 is fixedly installed on the bottom center of pure water storage tank 2 casings.First booster pump 4, second heat exchanger 5, second booster pump 6 all are arranged on fixed support 7 bottoms.The first preceding water side w of first heat exchanger 3 is connected with the water return outlet of cooling tower, the delivery port of cooling tower is connected with the water inlet of first booster pump 4, the delivery port of first booster pump 4 is connected with the 3rd preceding water side a of second heat exchanger 5, the 3rd back water side b of second heat exchanger 5 passes pure water storage tank 2 bottom halves and is connected with the first back water side x of first heat exchanger 3, forms a water circulation.The second preceding water side z of first heat exchanger 3 is unsettled, the 4th preceding water side d of second heat exchanger 5 and the bottom of pure water storage tank 2 casings are connected to form water circulation channel, the 4th back water side c of second heat exchanger 5 is connected with the water inlet of second booster pump 6, the delivery port of second booster pump 6 is connected with the cooling water intake of high light die heater 9, the cooling water outlet of high light die heater 9 is connected with the second back water side y of first heat exchanger 3, forms the circulation of second water.First heat exchanger, second heat exchanger in the present embodiment are brazed-plate heat exchanger.The used water of water circulation is pure water between this device and the high light die heater.
When using this device, take following step:
(1) this device is moved to the next door of high light die heater, and the brake on the wheel is stepped on, in case because the vibration of booster pump when work causes displacement.
(2) water inlet with first booster pump 4 is connected with the delivery port of cooling tower 8, and the first preceding water side w of first heat exchanger 3 is connected with the water return outlet of cooling tower.
(3) delivery port with second booster pump 6 is connected with the cooling water intake of high light die heater 9, and the second back water side y of first heat exchanger 3 is connected with the cooling water outlet of high light die heater 9.
(4) in the pure water storage tank, add the water level peak of pure water to the case again.
(5) connect the power supply of heat-exchange device, first booster pump 4 is started working, at this moment the water of 8 li of cooling towers is lowered the temperature to the pure water in the storage tank circulating between two brazed-plate heat exchangers 3,5 under the effect of first booster pump 4.
(6) power supply of the high light die heater 9 of connection, the temperature-rise period before producing.At this moment second booster pump 6 can in time replenish pure water in the aqua storage tank of into high light die heater 9.
The numerical value that mould can be rapidly heated in second and set at 8-20 when high light die heater is worked, when mould needs cooling fast, second booster pump 6 can inject the pure water that the water tower 8 that is cooled drops to uniform temperature fast in the cooling system of high light die heater 9, mould is cooled down fast.At this moment the pure water temperature of coming out in the high light die heater 9 can obviously rise, at first be admitted to be admitted to again after cooling off in first heat exchanger 3 and carry out the secondary cooling in second heat exchanger 5, guarantee that like this be cooled the fast recirculated water of water tower 8 of the heat of being taken out of takes away by cooling tower and cool off, thereby reach quick cooling purpose.
Claims (2)
1. the heat-exchange device of a high smooth die heater, it is characterized in that, this heat-exchange device is arranged between cooling tower and the high light die heater, described heat-exchange device comprises the water level monitoring alarm, the pure water storage tank, first heat exchanger, first booster pump, second heat exchanger, second booster pump, fixed support, described pure water storage tank comprises casing and case lid, this casing is fixed on support bracket fastened upper end, the case lid of described pure water storage tank is provided with the water level monitoring alarm, described first heat exchanger is fixedly installed on the bottom center of pure water storage tank casing, described first booster pump, second heat exchanger, second booster pump all is arranged on the fixed support bottom;
The first preceding water side of described first heat exchanger is connected with the water return outlet of cooling tower, the delivery port of cooling tower is connected with the water inlet of first booster pump, the delivery port of first booster pump is connected with the 3rd preceding water side of second heat exchanger, and the water side, the 3rd back of second heat exchanger is passed pure water storage tank bottom half and is connected with the water side, first back of first heat exchanger;
The second preceding water side of described first heat exchanger is unsettled, the 4th preceding water side of described second heat exchanger and the bottom of pure water storage tank casing are connected to form water circulation channel, the water side, the 4th back of described second heat exchanger is connected with the water inlet of second booster pump, the delivery port of second booster pump is connected with the cooling water intake of high light die heater, and the cooling water outlet of high light die heater is connected with the water side, second back of first heat exchanger.
2. the heat-exchange device of a kind of high smooth die heater according to claim 1 is characterized in that, described first heat exchanger, second heat exchanger are brazed-plate heat exchanger.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201020694741 CN202029360U (en) | 2010-12-31 | 2010-12-31 | Heat exchange device for highlight mould temperature controller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201020694741 CN202029360U (en) | 2010-12-31 | 2010-12-31 | Heat exchange device for highlight mould temperature controller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202029360U true CN202029360U (en) | 2011-11-09 |
Family
ID=44891670
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201020694741 Expired - Lifetime CN202029360U (en) | 2010-12-31 | 2010-12-31 | Heat exchange device for highlight mould temperature controller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202029360U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102529050A (en) * | 2010-12-31 | 2012-07-04 | 上海富亿德塑胶有限公司 | Heat exchange device for high gloss mold temperature controller |
| CN103302826A (en) * | 2012-03-15 | 2013-09-18 | 曼盛包装（上海）有限公司 | Cooling method of circulating water for injection mold |
-
2010
- 2010-12-31 CN CN 201020694741 patent/CN202029360U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102529050A (en) * | 2010-12-31 | 2012-07-04 | 上海富亿德塑胶有限公司 | Heat exchange device for high gloss mold temperature controller |
| CN102529050B (en) * | 2010-12-31 | 2014-07-30 | 上海富亿德塑胶有限公司 | Heat exchange device for high gloss mold temperature controller |
| CN103302826A (en) * | 2012-03-15 | 2013-09-18 | 曼盛包装（上海）有限公司 | Cooling method of circulating water for injection mold |
| CN103302826B (en) * | 2012-03-15 | 2016-03-09 | 曼盛包装（上海）有限公司 | A kind of injection mold is cooled with circulating water method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20111109 Effective date of abandoning: 20140730 |
|
| RGAV | Abandon patent right to avoid regrant |