CN202023685U - Wind driven generator set - Google Patents
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- CN202023685U CN202023685U CN2011200899527U CN201120089952U CN202023685U CN 202023685 U CN202023685 U CN 202023685U CN 2011200899527 U CN2011200899527 U CN 2011200899527U CN 201120089952 U CN201120089952 U CN 201120089952U CN 202023685 U CN202023685 U CN 202023685U
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- 238000001914 filtration Methods 0.000 abstract description 6
- 238000010248 power generation Methods 0.000 description 5
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- 238000011161 development Methods 0.000 description 2
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Abstract
本实用新型涉及风力发电机组技术领域,尤其公开一种可保证机组内零部件不受外部腐蚀性空气腐蚀的风力发电机组,其包括塔筒、机舱及叶轮,所述塔筒、所述机舱、所述叶轮形成一个整体的密封空间;还包括进气处理系统,该进气处理系统包括通风管、过滤装置及除湿装置,所述通风管的进气口与大气连通,通风管的出气口与所述密封空间连通,所述过滤装置、所述除湿装置设置于所述通风管上。这种结构的风力发电机组将塔筒、机舱、叶轮密封成一个整体的密封空间,相对干燥、纯净的空气进入所述密封空间内,使得密封空间始终保持对外界的动态微正压状态,可有效阻止外界腐蚀性的空气进入机组内部,最大限度地减小海上潮湿和盐雾对其的腐蚀。
The utility model relates to the technical field of wind power generators, and in particular discloses a wind power generator capable of ensuring that parts in the unit are not corroded by external corrosive air, which includes a tower, a nacelle and an impeller, the tower, the nacelle, The impeller forms an integral sealed space; it also includes an air intake treatment system, which includes a ventilation pipe, a filter device and a dehumidification device, the air inlet of the ventilation pipe communicates with the atmosphere, and the air outlet of the ventilation pipe communicates with the atmosphere. The sealed space is connected, and the filtering device and the dehumidifying device are arranged on the ventilation pipe. The wind turbine with this structure seals the tower, nacelle, and impeller into an integral sealed space, and relatively dry and pure air enters the sealed space, so that the sealed space always maintains a dynamic micro-positive pressure state against the outside world, which can Effectively prevent external corrosive air from entering the unit, and minimize the corrosion caused by sea humidity and salt spray.
Description
技术领域 technical field
本实用新型涉及风力发电机组技术领域,尤其涉及一种可保证机组内零部件不受外部腐蚀性空气腐蚀的风力发电机组。The utility model relates to the technical field of wind power generator sets, in particular to a wind power generator set which can ensure that parts in the set are not corroded by external corrosive air.
背景技术 Background technique
经过多年的发展,海上风力发电技术日趋成熟,海上风力资源条件优于陆地,但是海上风力发电与陆上风力发电相比存在诸多困难,其中海上风力发电机组的防盐雾腐蚀技术就是海上风力发电机组面临的一种重大技术问题。After years of development, the technology of offshore wind power generation has become more and more mature, and the resource conditions of offshore wind power are better than those on land. However, compared with onshore wind power generation, there are many difficulties in offshore wind power generation. Among them, the anti-salt spray corrosion technology of offshore wind power generation units is offshore wind power generation A major technical problem faced by the crew.
海水的强腐蚀性及海上空气中的高盐分、高湿度大大增加了海上风电行业的难度,从基础结构到塔筒,从轮毂到机舱,从各类机械部件到电气部件,这些都需要经常海洋腐蚀环境的考验,有些甚至是致命的影响,极大地制约了海上风电行业的发展。The strong corrosiveness of seawater and the high salinity and high humidity in the sea air have greatly increased the difficulty of the offshore wind power industry. From the basic structure to the tower, from the hub to the engine room, from various mechanical components to electrical components, these require frequent marine The test of the corrosive environment, some even fatal, has greatly restricted the development of the offshore wind power industry.
目前,海上风力发电机组防盐雾腐蚀主要有以下几个方案:At present, there are mainly the following schemes for offshore wind turbines to prevent salt spray corrosion:
1、将机舱完全密封,避免外部含盐雾空气进入,但由于制造工艺问题,部件连接处很容易产生缝隙,外部含盐雾空气依然能够进入机组内,对机组内零部件造成腐蚀。1. The engine room is completely sealed to avoid the entry of external air containing salt mist. However, due to manufacturing process problems, gaps are easily formed at the joints of components, and external air containing salt mist can still enter the unit, causing corrosion to the components of the unit.
2、对于机械部件,增加防腐涂层厚度或者采用特殊的耐腐蚀材料,不仅增加了成本,而且防腐涂层年限一般为15年,很难达到机组要求的20年。2. For mechanical parts, increasing the thickness of the anti-corrosion coating or using special anti-corrosion materials not only increases the cost, but also the service life of the anti-corrosion coating is generally 15 years, which is difficult to meet the 20 years required by the unit.
3、对于电气部件,提高设备外壳防护等级来隔绝空气实现防腐,但电气设备在运行过程中的热量很难散发,导致电气设备故障频频。3. For electrical components, improve the protection level of the equipment shell to isolate the air to achieve anti-corrosion, but the heat of electrical equipment during operation is difficult to dissipate, resulting in frequent failures of electrical equipment.
因此,如何研发出一种可保证机组内零部件不受外部腐蚀性空气腐蚀的风力发电机组,成为本领域技术人员亟待解决的技术难题。Therefore, how to develop a wind power generating set that can ensure that the internal components of the set are not corroded by external corrosive air has become a technical problem to be solved urgently by those skilled in the art.
实用新型内容 Utility model content
本实用新型的目的是提供一种风力发电机组,该风力发电机组可保证机组内零部件不受外部腐蚀性空气腐蚀。The purpose of the utility model is to provide a wind power generating set, which can ensure that the internal parts of the set are not corroded by external corrosive air.
为了实现上述目的,本实用新型提供了一种风力发电机组,包括塔筒、机舱及叶轮,所述塔筒、所述机舱、所述叶轮形成一个整体的密封空间;还包括进气处理系统,该进气处理系统包括通风管、过滤装置及除湿装置,所述通风管的进气口与大气连通,通风管的出气口与所述密封空间连通,所述过滤装置、所述除湿装置设置于所述通风管上。In order to achieve the above purpose, the utility model provides a wind power generating set, including a tower, a nacelle and an impeller, and the tower, the nacelle, and the impeller form an integral sealed space; it also includes an air intake treatment system, The air intake treatment system includes a ventilation pipe, a filter device and a dehumidification device, the air inlet of the ventilation pipe communicates with the atmosphere, the air outlet of the ventilation pipe communicates with the sealed space, the filter device and the dehumidification device are arranged in on the vent pipe.
优选的,所述进气处理系统设于所述塔筒的底部,所述通风管的出气口与所述塔筒连通。Preferably, the air intake treatment system is arranged at the bottom of the tower, and the air outlet of the ventilation pipe communicates with the tower.
优选的,所述除湿装置设于所述塔筒内。Preferably, the dehumidification device is arranged in the tower.
优选的,所述除湿装置为转轮除湿机。Preferably, the dehumidification device is a rotary dehumidifier.
优选的,所述通风管的出风口处设有鼓风机。Preferably, a blower is provided at the air outlet of the ventilation pipe.
优选的,所述塔筒的上层平台设有鼓风机,该鼓风机的进气口与所述塔筒连通,该鼓风机的出气口与所述机舱连通。Preferably, a blower is provided on the upper platform of the tower, the air inlet of the blower communicates with the tower, and the air outlet of the blower communicates with the engine room.
优选的,还包括用于检测所述密封空间内相对于外界的气压的压差传感器。Preferably, it also includes a differential pressure sensor for detecting the air pressure in the sealed space relative to the outside.
优选的,所述机舱与所述塔筒的连接处、所述机舱与叶轮的连接处均采用密封圈进行密封。Preferably, the joints between the nacelle and the tower, and the joints between the nacelle and the impeller are sealed with sealing rings.
本实用新型提供的风力发电机组包括塔筒、机舱、叶轮及进气处理系统;塔筒、机舱及叶轮形成一个整体的密封空间;进气处理系统包括通风管、过滤装置及除湿装置,通风管的进气口与大气连通,通风管的出气口与所述密封空间连通,过滤装置、除湿装置设置于通风管上。The wind power generating set provided by the utility model includes a tower, a nacelle, an impeller and an air intake treatment system; the tower, the nacelle and the impeller form an integral sealed space; the air intake treatment system includes a ventilation pipe, a filtering device and a dehumidification device, and the ventilation pipe The air inlet of the ventilation pipe is connected with the atmosphere, the air outlet of the ventilation pipe is connected with the sealed space, and the filtering device and the dehumidification device are arranged on the ventilation pipe.
这种结构的风力发电机组将塔筒、机舱、叶轮密封成一个整体的密封空间,进气处理系统的通风管的出气口与该密封空间连通,海上腐蚀性气体通过通风管的进气口进入通风管内,过滤装置可以对腐蚀性气体中的盐雾颗粒进行过滤,除湿装置可以将腐蚀性气体中水分除去,相对干燥、纯净的空气进入所述密封空间内,并充满所述密封空间,使得密封空间始终保持对外界的动态微正压状态,可有效阻止外界腐蚀性的空气进入机组内部,从而使得机组内的零部件能够在一个类似陆上空气的环境下工作,最大限度地减小海上潮湿和盐雾对其的腐蚀,以保证机组内零部件的正常工作及相应的寿命。The wind turbine with this structure seals the tower, the nacelle and the impeller into an integral sealed space. The air outlet of the ventilation pipe of the air intake treatment system is connected with the sealed space, and the corrosive gas on the sea enters through the air inlet of the ventilation pipe. In the ventilation pipe, the filter device can filter the salt spray particles in the corrosive gas, and the dehumidification device can remove the moisture in the corrosive gas, and the relatively dry and pure air enters the sealed space and fills the sealed space, so that The sealed space always maintains a dynamic micro-positive pressure state to the outside world, which can effectively prevent the corrosive air from entering the unit, so that the components in the unit can work in an environment similar to the air on land, and minimize the impact on the sea. Corrosion by humidity and salt spray to ensure the normal operation and corresponding life of the components in the unit.
附图说明 Description of drawings
图1为本实用新型所提供的风力发电机组的一种具体实施方式的结构示意图;Fig. 1 is a structural schematic diagram of a specific embodiment of the wind power generating set provided by the utility model;
其中,图1中:Among them, in Figure 1:
塔筒1、机舱2、隔间21、叶轮3、叶片31、通风管4、出气口41、过滤装置5、除湿装置6、鼓风机7、密封圈8。
具体实施方式 Detailed ways
为了使本领域的技术人员更好的理解本实用新型的技术方案,下面结合附图和具体实施方式对本实用新型作进一步的详细说明。In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
请参看图1,图1为本实用新型所提供的风力发电机组的一种具体实施方式的结构示意图。Please refer to Fig. 1, Fig. 1 is a structural schematic diagram of a specific embodiment of the wind power generating set provided by the present invention.
如图1所示,本实用新型所提供的风力发电机组包括塔筒1、机舱2、叶轮3及进气处理系统,齿轮箱和发电机冷却器均可设置于机舱2尾部相对独立密封的隔间21内;塔筒1、机舱2、叶轮3形成一个整体的密封空间,具体地,机舱2与塔筒1的连接处、机舱2与叶轮3的连接处及叶片31的根部均采用密封圈8进行相对密封,以使得塔筒1、机舱2及叶轮3形成一个整体相对独立的密封空间,即密封空间与外界仍具有一定的间隙,并非绝对与外界完全隔离。As shown in Figure 1, the wind power generating set provided by the utility model includes a
进气处理系统用于向上述密封空间充入干燥、纯洁的空气,进气处理系统具体包括通风管4、过滤装置5及除湿装置6,通风管4的进气口与大气连通,通风管4的出气口41与上述密封空间连通,过滤装置5、除湿装置6设于通风管4上,过滤装置5用于过滤海上腐蚀性气体中的盐雾颗粒,除湿装置6用于除去海上腐蚀性气体中的水分。The air intake treatment system is used to fill the above-mentioned sealed space with dry and pure air. The air intake treatment system specifically includes a
这种结构的风力发电机组将塔筒1、机舱2、叶轮3密封成一个整体的密封空间,进气处理系统的通风管4的出气口41与该密封空间连通,海上腐蚀性气体通过通风管4的进气口进入通风管4内,过滤装置5可以对腐蚀性气体中的盐雾颗粒进行过滤,除湿装置6可以将腐蚀性气体中水分除去,使得相对干燥、纯净的空气进入所述密封空间内,并充满所述密封空间,使得密封空间始终保持对外界的动态微正压状态,可有效阻止外界腐蚀性的空气进入机组内部,从而使得机组内的零部件能够在一个类似陆上空气的环境下工作,最大限度地减小海上潮湿和盐雾对其的腐蚀,以保证机组内零部件的正常工作及相应的寿命。The wind turbine with this structure seals the
优选方案中,还可以在通风管4上设置加热装置,加热装置可对进入上述密封空间内的空气进行加热,以保证进入上述密封空间内的空气具有合适的温度,以确保上述密封空间内不会出现高温或在金属表面冷凝出水薄膜。In a preferred solution, a heating device can also be arranged on the
优选方案中,为了便于安装与维护,可将上述的进气处理系统设置于塔筒1的底部,如图1所示,过滤装置5设置于通风管4的进气口处,过滤装置5位于塔筒1的外部,除湿装置6设于塔筒1内部,通风管4的出气口41与塔筒1连通,进气处理系统的这种设置方式便于安装与维护。In the preferred solution, in order to facilitate installation and maintenance, the above-mentioned air intake treatment system can be arranged at the bottom of the
具体的方案中,过滤装置5可以采用初效过滤器、中效过滤器、高效过滤器或过滤棉,本实用新型对过滤装置5的类型及型号不做限制,凡可以过滤掉海上腐蚀性气体中盐雾颗粒的过滤装置均可在本实用新型的保护范围内。In the specific scheme, the
优选方案中,除湿装置6可以采用转轮除湿机,转轮除湿机可以对进入通风管4内的空气进行除湿,还可以起到引风的作用,用于将大气中的空气沿着通风管4引入塔筒1内,控制转轮除湿机的转速大小,可控制进入塔筒1的进风量。In the preferred solution, the
由于塔筒1内多层平台的阻碍作用,塔筒1内的空气很难进入机舱2及叶轮3内,为了便于将塔筒1内的空气引入机舱2及叶轮3内,在塔筒1的上层平台上设有鼓风机7,鼓风机7的进气口与塔筒1连通,鼓风机7的出气口41与机舱2连通,鼓风机7可将塔筒1内相对干燥、纯净的空气强制引入机舱2及叶轮3内,实现二次加压,保证塔筒1、机舱2及叶轮3中的压强相等。Due to the obstruction of the multi-layer platform in the
优选方案中,本实用新型提供的风力发电机组还可在上述密封空间内设置压差传感器,压差传感器用于检测上述密封空间内相对于外界的气压,从而可不断地调节进入塔筒1内的进风量,以保证塔筒1、机舱2及叶轮3内部始终保持相对外界的动态微正压状态,有效阻止外界腐蚀性的空气进入机组内部。In the preferred solution, the wind power generator set provided by the utility model can also be provided with a differential pressure sensor in the above-mentioned sealed space, and the differential pressure sensor is used to detect the air pressure in the above-mentioned sealed space relative to the outside world, so that it can continuously adjust the air pressure entering the
进一步的方案中,根据压差传感器所检测到的气压,可通过控制转轮除湿机的转速大小,可控制进入塔筒1的进风量。In a further solution, according to the air pressure detected by the differential pressure sensor, the amount of air entering the
上述实施例中,除湿装置6设于塔筒1内,除湿装置6还可设置在塔筒1外,本实用新型对此不做限制。In the above embodiments, the
上述实施例中,过滤装置5设于塔筒1外,过滤装置5还可以设置在塔筒1内,本实用新型对此不做限制。In the above embodiments, the
上述实施例中,过滤装置5、除湿装置6沿通风管4进气口至出气口41方向依次设置,本实用新型对过滤装置5、除湿装置6的相对位置不做限制,过滤装置5、除湿装置6还可沿通风管4出气口41至进气口方向依次设置。In the above-mentioned embodiment, the
上述实施例中,除湿装置6采用转轮除湿机,本实用新型并不局限于此,还可以采用加热除湿、冷凝除湿、化学除湿剂等进行除湿,进一步的方案中,为了控制将空气引入至塔筒1内,并便于控制进入塔筒1的进风量,可在通风管4上设置鼓风机,由鼓风机将外界空气引入至上述塔筒1内,并通过控制鼓风机的转速,控制进入塔筒1内的进风量;优选方案中,可将鼓风机与通风管4的出风口相连接,使其安装于塔筒1内壁上,这种方案便于鼓风机的安装。In the above-mentioned embodiment, the
上述实施例中,将进气处理系统安装在塔筒1的底部,本实用新型提供的风力发电机组并不局限于此,进气处理系统可以设置在风力发电机组的任意位置,凡可将进气处理系统的出风口与上述密封空间连通的方案均应在本实用新型的保护范围内。In the above-mentioned embodiments, the air intake processing system is installed at the bottom of the
以上所述仅是实用新型的优选实施方式的描述,应当指出,由于文字表达的有限性,而在客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a description of the preferred implementation of the utility model. It should be pointed out that due to the limitation of literal expression, there are objectively unlimited specific structures. Under the premise of the novel principle, some improvements and modifications can also be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102705179A (en) * | 2012-06-08 | 2012-10-03 | 华锐风电科技(江苏)有限公司 | Micro positive pressure generating device |
CN103573560A (en) * | 2012-08-07 | 2014-02-12 | 上海万德风力发电股份有限公司 | Internal air flow cooling system of large permanent-magnet directly-driven wind generating set |
CN104047811A (en) * | 2013-03-12 | 2014-09-17 | 上海电气风能有限公司 | Ventilation and filter system for tower bottom of wind driven generator |
CN104234947A (en) * | 2014-10-10 | 2014-12-24 | 中船重工(重庆)海装风电设备有限公司 | Cabin environment control device of offshore wind generating set |
CN104428597A (en) * | 2012-07-18 | 2015-03-18 | 马勒国际有限公司 | Fresh air supply device and method for supplying fresh air to offshore facility |
CN105149095A (en) * | 2015-07-28 | 2015-12-16 | 北京金风科创风电设备有限公司 | Wind generating set's ventilation dust collector and wind generating set |
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2011
- 2011-03-30 CN CN2011200899527U patent/CN202023685U/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102705179A (en) * | 2012-06-08 | 2012-10-03 | 华锐风电科技(江苏)有限公司 | Micro positive pressure generating device |
CN102705179B (en) * | 2012-06-08 | 2014-05-14 | 华锐风电科技(江苏)有限公司 | Micro positive pressure generating device |
CN104428597A (en) * | 2012-07-18 | 2015-03-18 | 马勒国际有限公司 | Fresh air supply device and method for supplying fresh air to offshore facility |
CN103573560A (en) * | 2012-08-07 | 2014-02-12 | 上海万德风力发电股份有限公司 | Internal air flow cooling system of large permanent-magnet directly-driven wind generating set |
CN104047811A (en) * | 2013-03-12 | 2014-09-17 | 上海电气风能有限公司 | Ventilation and filter system for tower bottom of wind driven generator |
CN104234947A (en) * | 2014-10-10 | 2014-12-24 | 中船重工(重庆)海装风电设备有限公司 | Cabin environment control device of offshore wind generating set |
CN105149095A (en) * | 2015-07-28 | 2015-12-16 | 北京金风科创风电设备有限公司 | Wind generating set's ventilation dust collector and wind generating set |
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Address after: 102206, Beijing Changping District Huilongguan North Road 31 Industrial Park Patentee after: Sany Heavy Energy Co.,Ltd. Address before: 102206, Beijing Changping District Huilongguan North Road 31 Industrial Park Patentee before: SANY HEAVY ENERGY Co.,Ltd. Address after: 102206, Beijing Changping District Huilongguan North Road 31 Industrial Park Patentee after: SANY HEAVY ENERGY Co.,Ltd. Address before: 102206, Beijing Changping District Huilongguan North Road 31 Industrial Park Patentee before: SANY HEAVY ENERGY EQUIPMENT Co.,Ltd. Address after: 102206, Beijing Changping District Huilongguan North Road 31 Industrial Park Patentee after: SANY HEAVY ENERGY EQUIPMENT Co.,Ltd. Address before: 102206, Beijing Changping District Huilongguan North Road 31 Industrial Park Patentee before: SANY ELECTRIC Co.,Ltd. |
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