A kind of bending machine
Technical field
The utility model relates to a kind of bending machine, specifically a kind of simple to operate, bending machine that automaticity is high.
Background technology
Heat-generating pipe can be said so ubiquitous in our life.As the pipe that the Electrothermal fan the inside is used for heating, the pipe that heats in the hot-water bottle, the pipe that heats in the electric cooker, pipe of electric heater the inside heating or the like.
Usually below the technological process of heat-generating pipe:
Tubulation, Pipe Cutting, connect the sticklac grain, draw rod and heating wire butt-joint, fill out powder, Hi-pot test, the draw, annealing, both sides headstock, cut draw rod, dig powder, humidity discharging, seal, bend pipe, oil pressure integer, various data test, packing shipment.Will use bending machine in the bend pipe step, the bending machine of electrothermal tube industry is that versatility is poor at present, complex operation.Have plenty of the CNC system, loaded down with trivial details, complicated, Shall understands G code or has the technical staff of professional knowledge just can operate that the speed of service is slow.Though what have is PLC and touch screen control system, can only fix five kinds of bent tube type shapes, identical product can only be bent a R circular arc, and the bend pipe gap can not be adjusted, and can only change whole bend pipe base.Operating personnel can't carry out the programming of new product, and formula is solidified by producer.
Summary of the invention
The purpose of this utility model provides a kind of simple to operate, bending machine that automaticity is high.
The purpose of this utility model is achieved through the following technical solutions.
A kind of bending machine, it is characterized in that: described bending machine comprises frame, deck plate, feed mechanism, clamp mechanism, pipe bending mechanism and display, deck plate is installed in the top of frame, and display is installed on the frame, and feed mechanism, clamp mechanism, pipe bending mechanism are positioned at frame.
Described feed mechanism comprises feeding servo motor, feeding screw mandrel, feeding chuck cylinder, feeding chuck and feeding chuck frame, the feeding servo motor is connected with the feeding screw mandrel, feeding chuck cylinder and feeding chuck are installed on the feeding chuck frame, feeding chuck cylinder is connected with the feeding chuck, and feeding chuck frame is positioned on the feeding screw mandrel.
Described clamp mechanism comprises fore-clamp, fore-clamp linkage and fore-clamp cylinder, and the fore-clamp cylinder is connected with the fore-clamp linkage, and fore-clamp is connected with the fore-clamp linkage.
Described pipe bending mechanism comprises elbow conversion stepper motor, elbow rotary servomotor, elbow lift cylinder, elbow core rod, elbow roller, elbow base, elbow reducing gear and motor drive lead screw, elbow conversion stepper motor is connected with the motor drive lead screw, elbow core rod and elbow roller are installed on the elbow base, the elbow rotary servomotor is connected with the elbow reducing gear, and the elbow reducing gear is connected with the elbow base.
Described PLC stores the data of 50 kinds of products.
Described bending machine can be programmed voluntarily to new product.
Can adorn two not core rods of diameter in the described elbow mechanism.
Do not need to change curved die holder during described replacing heat-generating pipe diameter, can realize by the gap of adjusting roller.
PLC described in the utility model and touch screen control system, magnanimity internal memory can be stored 50 kinds of product data.Identical product can be bent two R circular arcs, and machine is changed the curved mould of R automatically during work, and the bend pipe adjustable gaps is whole when changing the R core rod, and Shall does not change the bend pipe base.Can programme to new product on touch-screen, simple to operation, general employee got final product complete operation in 30 minutes through training, and versatility is fine, not only can produce in batches, also can be in order to the limited production and the plate of drawing a design.
Description of drawings
Fig. 1 is the assembly structure schematic diagram of the utility model bending machine.
The specific embodiment
Below in conjunction with accompanying drawing the utility model bending machine is further described.
As shown in Figure 1, the utility model bending machine comprises the feed mechanism of carrying electrothermal tube to be curved, the place ahead of feed mechanism is provided with feeding folder 1, and feeding folder 1 connects one and drives the feeding servomotor 2 that this fore-clamp horizontal direction moves back and forth, and the feeding folder connects the feeding chuck cylinder 3 that control clamps and unclamps.Feeding is clipped in that horizontal movement realizes self-feeding under the driving of feeding servomotor.Clamp mechanism is provided with a fore-clamp 4 in feeding folder the place ahead, and fore-clamp is fixedly clamped to the electrothermal tube that will carry out the bend pipe operation.Fore-clamp the place ahead is provided with the pipe bending mechanism with clamped electrothermal tube bending, the elbow core rod 5 of pipe bending mechanism is connected an elbow rotating servo motor 7 and elbow lift cylinder 8 with elbow core rod 6, carry out the bend pipe operation to being positioned wherein heat-generating pipe after the work of elbow rotating servo motor, the rising of elbow lift cylinder control elbow core rod when work and the decline during non-use.For the location to heat-generating pipe more accurate, fore-clamp the place ahead is provided with liftable locating piece 9, locating piece connects one and drives the locating piece cylinder 10 that locating piece moves up and down, and the locating piece back of rising positions the electrothermal tube length of stretching out behind the fore-clamp, and locating piece descends during bend pipe.
Feeding servomotor, feeding chuck cylinder, fore-clamp cylinder, elbow lift cylinder, elbow conversion stepper motor 11 and elbow rotating servo motor all connect a Programmable Logic Controller, store alternative 50 kinds of bend pipe machined parameters in the Programmable Logic Controller.Feeding servomotor and feeding folder is by 12 transmissions of feeding screw mandrel, between fore-clamp and the fore-clamp cylinder by connecting rod and lever construction transmission.
PLC described in the utility model and touch screen control system, magnanimity internal memory can be stored 50 kinds of product data.Identical product can be bent two R circular arcs, and machine is changed the curved mould of R automatically during work, and the bend pipe adjustable gaps is whole when changing the R core rod, and Shall does not change the bend pipe base.Can programme to new product on touch-screen, simple to operation, general employee got final product complete operation in 30 minutes through training, and versatility is fine, not only can produce in batches, also can be in order to the limited production and the plate of drawing a design.