CN202013105U - Inner cylinder of preheater cyclone cylinder and special ceramic hanging plates for same - Google Patents
Inner cylinder of preheater cyclone cylinder and special ceramic hanging plates for same Download PDFInfo
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- CN202013105U CN202013105U CN201120067851XU CN201120067851U CN202013105U CN 202013105 U CN202013105 U CN 202013105U CN 201120067851X U CN201120067851X U CN 201120067851XU CN 201120067851 U CN201120067851 U CN 201120067851U CN 202013105 U CN202013105 U CN 202013105U
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- lacing film
- connecting plate
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Abstract
The utility model discloses an inner cylinder of a preheater cyclone cylinder and special ceramic hanging plates for the same and relates to a preheater cyclone cylinder applied to novel dry method cement production line. The inner cylinder of the preheater cyclone cylinder and the special ceramic hanging plates for the same comprise an inner cylinder body connected to a cyclone cylinder fixed seat. The inner cylinder body is formed by a plurality of ceramic hanging plates and ceramic connecting plates which are matched and connected with each other. The inner cylinder of the preheater cyclone cylinder and the special ceramic hanging plates for the same are characterized in that each of the ceramic hanging plates is in a square plate structure, the left and the right sides of each ceramic hanging plate are respectively provided with jogged steps of reverse symmetry, every two ceramic hanging plates are left-right jogged, and the ceramic hanging plates are compactly arranged along a circumferential direction to form a cylindrical body. Upper ends of ceramic hanging plates on the upper portion of the cylindrical body are connected to the fixed seat, and vertically or laterally adjacent ceramic hanging plates are fixedly connected through the ceramic connecting plates. The ceramic hanging plates are hollow cavity bodies. The inner cylinder of the preheater cyclone cylinder is less difficult in processing, has simple structure, meanwhile is capable of avoiding loosening of connection caused by expansion with heat and contraction with cold and the defect of short service life, and has low cost, high acid and alkaline corrosion resistance and prolonged service life.
Description
Technical field
The utility model relates to a kind of preheater windspout barrel, is the internal barrel of preheater cyclone barrel that is applied to new type nonaqueous cement production line specifically.
Background technology
For a long time, applied internal barrel of preheater cyclone barrel in the domestic and international dry cement production line, material is based on the kuromore steel, its outstanding shortcoming is present in two aspects: the one, and the price comparison costliness of steel, per ton usually all more than 100,000 yuan, produce an internal barrel of preheater cyclone barrel cost like this and will reach hundreds of thousands unit; The 2nd, physical life is shorter, and the acid-alkali-corrosive-resisting poor-performing of steel alloy on average has only 10-14 month in the normal following life-span of state.Change inner core based on this shut-down (breakdown) mainteance that causes, had a strong impact on the production time of enterprise, caused burden for enterprise's production cost.How to make a kind of high strength that has, anticorrosive wear-resistant decreases the inner core of performance to substitute existing steel alloy, controls production cost simultaneously, improves physical life, is the technical problem that the manufacture of cement industry is paid close attention to.
The existing employing of prior art is with low cost, corrosion-resistant, mar proof can better be made internal barrel of preheater cyclone barrel by ceramic component, put down in writing a kind of " full internal barrel of ceramic pre-heater " as Chinese patent 200820188205.7, its wear-resistant ceramic assembly comprises the wear-resistant ceramic post and the arced ceramic connecting plate of splicing assembling, the wear-resistant ceramic post splices mutually, the splicing side is by alphabetical docking port splicing, wear-resistant ceramic post upper and lower side and connecting plate are respectively equipped with connector, connect by screw bolt and nut.This connecting method is simple in structure, splicing is convenient, but because inner core only has one deck ceramics pole, ceramics pole length is long, and the refractory ceramics difficulty of processing is big, cause cost higher, simultaneously, because expanding with heat and contract with cold under the temperature difference, interior outer arcuate connecting plate and ceramics pole occur loosening after producing distortion, can't closely connect, service life is not long.Disclose in the Chinese invention patent 200810050022.3 " ceramic hanging board that a kind of internal barrel of preheater cyclone barrel is used and method of attachment " and a kind ofly spliced with the little ceramic hanging board of size, the difficulty of processing of little ceramic hanging board reduces, but this ceramic hanging board complex structure, and splicing is complicated, also exists because the danger of expanding with heat and contract with cold and causing pottery to burst apart simultaneously.
The utility model content
The purpose of this utility model is, solve the big or complex structure of building block difficulty of processing that exists when existing preheater windspout barrel heat resisting steel inner core adopts the ceramic component assembly unit, expand with heat and contract with cold and cause the pottery fracture, influence the problem in quality and service life, the preheater windspout barrel heat resisting steel inner core that connection is loosening, service life is short that provides little, the simple in structure while of a kind of difficulty of processing can prevent to expand with heat and contract with cold to produce, not only cost is low, and the acid-alkali-corrosive-resisting height, the service life of also having improved inner core.The utility model also relates to the special-purpose member pottery lacing film of this inner core.
For solving this technical problem, the utility model adopts following technical proposals:
A kind of internal barrel of preheater cyclone barrel comprises the inner barrel that links to each other with whirlwind tube holder, and described inner barrel is mated mutually by polylith pottery lacing film and ceramic connecting plate and connects and composes; It is characterized in that, every described ceramic lacing film is the square plate structure, two sides are respectively arranged with the chimeric step of reverse symmetry about it, the left and right sides is chimeric between the ceramic in twos lacing film, and along circumferentially closely arranging the formation cylindrical body, the upper end on the forward and backward surface of described ceramic lacing film and bottom are provided with the through hole that connects front and rear surfaces respectively, and the upper end of each ceramic lacing film of top of described cylindrical body links to each other with described holder; Described ceramic connecting plate is a batten, and it is provided with the perforation through hole with the described ceramic connecting plate front-back of the corresponding perforation of described through hole; Described ceramic lacing film is a hollow cavity.
The hollow cavity of described ceramic lacing film is longitudinally to connect the vertical cavity that is provided with.
Described vertical cavity is two, is provided with vertical rib between two vertical cavitys.
Described ceramic connecting plate is the rectangle plate body, comprise middle connecting plate, perforation through hole on the described middle connecting plate is two along plate length direction upper and lower settings, overlap with the top through hole of the described ceramic lacing film of the lower through-hole of described ceramic lacing film of its upper end and its lower end respectively, by passing the ceramic bolt of through hole and perforation through hole, neighbouring described ceramic lacing film is fixed together, and making described cylindrical body is layer structure.
The lower, transverse of each ceramic lacing film of described cylindrical body bottom is provided with two through holes, described ceramic connecting plate also comprises the bottom connecting plate, two of being provided with about being of perforation through hole on the connecting plate of described bottom, overlap with the adjacent through-holes that is positioned at adjacent two ceramic lacing film bottoms, described cylindrical body bottom respectively, by passing the ceramic bolt of through hole and perforation through hole, described cylindrical body bottom adjacent two ceramic lacing films are fixed together.
Described internal barrel of preheater cyclone barrel, also comprise a heat resisting steel connecting plate, have and the identical structure of described ceramic connecting plate, be that described heat resisting steel connecting plate is a batten, it is provided with the heat resisting steel through hole with the corresponding perforation heat resisting steel of the perforation through hole connecting plate front-back of described ceramic connecting plate, described heat resisting steel connecting plate is arranged on described ceramic connecting plate and is connected between the position with described ceramic lacing film, by passing the ceramic bolt of through hole, heat resisting steel through hole and perforation through hole, described cylindrical body adjacent two ceramic lacing films are fixed together.
Described ceramic lacing film is a strip, and described ceramic lacing film upper and lower settings is two layers or three layers or four layers or five a shape structure layer by layer.
Described each ceramic lacing film is a rectangular structure.
A kind of ceramic lacing film, it is characterized in that being the square plate structure, two sides are respectively arranged with the chimeric step of reverse symmetry about it, and the upper end on its forward and backward surface and bottom are provided with the through hole that connects front and rear surfaces respectively, and described ceramic lacing film is a hollow cavity.
The hollow cavity of described ceramic lacing film is longitudinally to connect the vertical cavity that is provided with.
Described vertical cavity is two, is provided with vertical rib between two vertical cavitys.
Technique effect
The utility model has the advantages that: owing to form cylindrical body circumferential closely the arrangement by the plate structure of regular shape, and by before the described ceramic lacing film, the upper end of rear surface is provided with the through hole that connects front and rear surfaces respectively with the bottom and links to each other with ceramic connecting plate, not only ceramic lacing film is easy to make, and be connected and installed also easily simple, simultaneously because described ceramic lacing film is a hollow cavity, not only strengthened heat-insulating property, has the stretching, extension contraction leeway that good absorption is expanded with heat and contract with cold, therefore can guarantee that pottery fracture do not occur because of expanding with heat and contract with cold and through hole is connected with the long-time held stationary of perforation through hole, simultaneously the utility model also has the advantage of ceramic acid-alkali-corrosive-resisting, has therefore prolonged cylindrical shell service life greatly.Hollow cavity has been saved material simultaneously, and cost of manufacture of the present utility model is greatly reduced.The utility model has been owing to adopted the ceramic lacing film of the chimeric step that is respectively arranged with reverse symmetry in two side, make ceramic lacing film can be regular on inner core, arrange closely, make inner core intensity higher, can bear bigger stress.Compare with the inner barrel that the kuromore steel is made, not only price is low, and high temperature resistant, and is corrosion-resistant, resistance to oxidation, abrasion resistance properties is good, and material proportion is not as good as 1/2 of alloy, and can reach 3-4 service life, compare with the nichrome inner core, improve 2-3 times of service life, cost reduces more than 70%.
Vertically the ceramic lacing film of cavity is convenient to processing.Described vertical cavity is two, is provided with vertical rib between two vertical cavitys, can play stayed surface to the hollow ceramic lacing film and play supporting role preferably, makes ceramic lacing film both light and handy, and is solid again.
Middle connecting plate is set can be easily ceramic lacing film be up and down connected as one, making described cylindrical body is layer structure, and ceramic lacing film can be done lessly simultaneously, to be easy to moulding.A plurality of ceramic lacing films are axially connected along inner core, and with respect to the ceramics pole of one up and down, the difficulty of processing of ceramic lacing film and processing cost all can decline to a great extent; On the other hand, adopt the ceramic lacing film of reduced size, can be applied to the inner core of differing heights, avoided to customize the trouble of one ceramics pole up and down because of the inner core height is different according to requirement of engineering.Ceramic up and down lacing film is fixedly connected and form by ceramic connecting plate, makes the connection of ceramic lacing film up and down tight, and the also corresponding length that can reduce ceramic lacing film is convenient to the production of ceramic lacing film.
The lower, transverse of each ceramic lacing film of described cylindrical body bottom is provided with two through holes, is convenient to link to each other with described ceramic connecting plate, and this mode is that not ceramic lacing film is easy to connect, tight down.
Between ceramic lacing film and ceramic connecting plate, the heat resisting steel connecting plate is set, can strengthens bonding strength.
Description of drawings
Fig. 1 is a partial side view of the present utility model;
Fig. 2 is a vertical view of the present utility model;
Fig. 3 a is the front view of holder;
Fig. 3 b is the A-A cutaway view of holder.
Fig. 4 a is the vertical view of bottom of the present utility model connecting plate;
Fig. 4 b is the side view of bottom of the present utility model connecting plate;
Fig. 5 a is the vertical view of middle connecting plate of the present utility model;
Fig. 5 b is the side view of middle connecting plate of the present utility model;
Fig. 6 a is the vertical view of ceramic lacing film in the utility model;
Fig. 6 b is the side view of ceramic lacing film in the utility model.
The connection diagram of ceramic lacing film and ceramic connecting plate in Fig. 7 a the utility model;
The connection diagram of ceramic lacing film and ceramic connecting plate in Fig. 7 b the utility model;
Mark among the figure: 1, inner barrel; 2, ceramic lacing film; 21, vertical cavity; 22, chimeric step, 23, through hole; 3, ceramic connecting plate; 31, middle connecting plate; 32, bottom connecting plate, 33, connect through hole; 8, holder, 9, the heat resisting steel connecting plate.
The specific embodiment
In conjunction with the accompanying drawings, referring to Fig. 1, Fig. 2, the internal barrel of preheater cyclone barrel of Fig. 1 and Fig. 2 comprises the inner barrel 1 that links to each other with whirlwind tube holder 8 (Fig. 3 a and Fig. 3 b), and inner barrel 1 is mated mutually by polylith pottery lacing film 2 and ceramic connecting plate and connects and composes.The pottery connecting plate comprises middle connecting plate 31 and bottom connecting plate 32; Pottery lacing film 2 forms cylindrical body along circumferentially closely arranging, and longitudinally by middle connecting plate 31 upper and lower ceramic lacing film 2 is fixedly connected to form layer structure, fixedlys connected with holder 8 in ceramic lacing film 2 tops that are positioned at the superiors.Fig. 1 is identical with each ceramic lacing film 2 size among Fig. 2, can certainly be different, and the size of each middle connecting plate 31 is also identical among Fig. 1 and Fig. 2, can certainly be inequality; Described fixedly connected being meant by ceramic bolting connects, be respectively arranged be used for that ceramic bolt passes be connected with through hole 23 and connect through hole 33 on described each ceramic lacing film 2 and the ceramic connecting plate, certainly, ceramic lacing film 2 up and down is not limited to and adopts bolt to connect, be interpreted as to adopt other all alternative connected modes, such as chimeric each other mode.By the connection of middle connecting plate 31, ceramic lacing film 2 upper and lower settings are four layers among Fig. 1.It can certainly be two-layer or sandwich construction.Described ceramic lacing film 2 is a strip, can certainly be the arc of identical radian measure.
Described bottom connecting plate 32 (seeing Fig. 4 a and Fig. 4 b) is fixedlyed connected the undermost circumferentially bottom of compact arranged described ceramic lacing film 2 (seeing Fig. 6 a and Fig. 6 b) in twos.The lower, transverse of each ceramic lacing film 2 of described cylindrical body bottom is provided with two through holes at this moment, two of being provided with about being of perforation through hole 33 on the bottom connecting plate 32, overlap with the adjacent through-holes 23 that is positioned at adjacent two ceramic lacing films 2 bottoms, described cylindrical body bottom respectively, by passing the ceramic bolt of through hole 23 and perforation through hole 33, described cylindrical body bottom adjacent two ceramic lacing films 2 are fixed together, as Fig. 7 a.
Also comprise a heat resisting steel connecting plate 9 (as Fig. 7 b), have and the identical structure of described ceramic connecting plate, be that described heat resisting steel connecting plate is a batten, it is provided with the heat resisting steel through hole with the perforation through hole 33 corresponding perforation heat resisting steel connecting plate front-backs of described ceramic connecting plate, described heat resisting steel connecting plate is arranged on described ceramic connecting plate and is connected between the position with described ceramic lacing film, by passing the ceramic bolt of through hole, heat resisting steel through hole and perforation through hole, described cylindrical body adjacent two ceramic lacing films 2 are fixed together.
From Fig. 4 a, Fig. 4 b, Fig. 5 a, Fig. 5 b as can be known, ceramic connecting plate connects with the rectangle plate body that connects through hole for two ends band pottery bolt on it.Also can be other bar shaped plate bodys, is the plate body of arc structure as periphery.
See Fig. 6 a and Fig. 6 b, described ceramic lacing film 2 is the hollow cavity that is provided with vertical cavity 21 of vertical perforation, and preferred described vertical cavity 21 is two, is provided with vertical rib between two vertical cavitys, to strengthen the intensity of hollow cavity.Two sides of each ceramic lacing film 2 are respectively arranged with the chimeric step 22 of reverse symmetry, like this, at the ceramic lacing film 2 of circumferentially arranging, ceramic in twos lacing film 2 is chimeric each other, forms the connection of close and firm, and each ceramic lacing film 2 is a rectangular structure, see Fig. 1, the length of each layer is 771mm, 771mm, 679mm, 679mm from top to bottom, and width is 80mm, and thickness is 37mm.Certain described ceramic lacing film can also be the strip of other shapes, and described ceramic lacing film also can be set to two layers or three layers or five shape structure layer by layer up and down, with the requirement of the cylindrical shell height that adapts to different inner cores.
Installation method of the present utility model is:
(a) remove former nichrome link plate, keep and utilize link plate holder 8;
(b) the superiors' pottery lacing film is connected with holder 8;
(c) the ceramic lacing film 2 of levels is connected with middle connecting plate 31 by bolt;
(d) ceramic lacing film 2 bottoms are connected and fixed with connecting plate 32 and ceramic bolt.
Claims (11)
1. an internal barrel of preheater cyclone barrel comprises the inner barrel that links to each other with whirlwind tube holder, and described inner barrel is mated mutually by polylith pottery lacing film and ceramic connecting plate and connects and composes; It is characterized in that, every described ceramic lacing film is the square plate structure, two sides are respectively arranged with the chimeric step of reverse symmetry about it, the left and right sides is chimeric between the ceramic in twos lacing film, and along circumferentially closely arranging the formation cylindrical body, the upper end on the forward and backward surface of described ceramic lacing film and bottom are provided with the through hole that connects front and rear surfaces respectively, and the upper end of each ceramic lacing film of top of described cylindrical body links to each other with described holder; Described ceramic connecting plate is a batten, and it is provided with the perforation through hole with the described ceramic connecting plate front-back of the corresponding perforation of described through hole; Described ceramic lacing film is a hollow cavity.
2. internal barrel of preheater cyclone barrel according to claim 1, the hollow cavity that it is characterized in that described ceramic lacing film is for longitudinally connecting the vertical cavity that is provided with.
3. internal barrel of preheater cyclone barrel according to claim 2 is characterized in that described vertical cavity is two, is provided with vertical rib between two vertical cavitys.
4. internal barrel of preheater cyclone barrel according to claim 3, it is characterized in that described ceramic connecting plate is the rectangle plate body, comprise middle connecting plate, perforation through hole on the described middle connecting plate is two along plate length direction upper and lower settings, overlap with the top through hole of the described ceramic lacing film of the lower through-hole of described ceramic lacing film of its upper end and its lower end respectively, by passing the ceramic bolt of through hole and perforation through hole, neighbouring described ceramic lacing film is fixed together, and making described cylindrical body is layer structure.
5. internal barrel of preheater cyclone barrel according to claim 4, the lower, transverse that it is characterized in that each ceramic lacing film of described cylindrical body bottom is provided with two through holes, described ceramic connecting plate also comprises the bottom connecting plate, two of being provided with about being of perforation through hole on the connecting plate of described bottom, overlap with the adjacent through-holes that is positioned at adjacent two ceramic lacing film bottoms, described cylindrical body bottom respectively, by passing the ceramic bolt of through hole and perforation through hole, described cylindrical body bottom adjacent two ceramic lacing films are fixed together.
6. according to the described internal barrel of preheater cyclone barrel of one of claim 1-5, it is characterized in that also comprising a heat resisting steel connecting plate, have and the identical structure of described ceramic connecting plate, be that described heat resisting steel connecting plate is a batten, it is provided with the heat resisting steel through hole with the corresponding perforation heat resisting steel of the perforation through hole connecting plate front-back of described ceramic connecting plate, described heat resisting steel connecting plate is arranged on described ceramic connecting plate and is connected between the position with described ceramic lacing film, by passing through hole, the ceramic bolt of heat resisting steel through hole and perforation through hole is fixed together described cylindrical body adjacent two ceramic lacing films.
7. internal barrel of preheater cyclone barrel according to claim 4 is characterized in that described ceramic lacing film is a strip, and described ceramic lacing film upper and lower settings is two layers or three layers or four layers or five a shape structure layer by layer.
8. internal barrel of preheater cyclone barrel according to claim 7 is characterized in that described each ceramic lacing film is a rectangular structure.
9. ceramic lacing film, it is characterized in that being the square plate structure, two sides are respectively arranged with the chimeric step of reverse symmetry about it, and the upper end on its forward and backward surface and bottom are provided with the through hole that connects front and rear surfaces respectively, and described ceramic lacing film is a hollow cavity.
10. ceramic lacing film according to claim 9, the hollow cavity that it is characterized in that described ceramic lacing film is for longitudinally connecting the vertical cavity that is provided with.
11. internal barrel of preheater cyclone barrel according to claim 10 is characterized in that described vertical cavity is two, is provided with vertical rib between two vertical cavitys.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120067851XU CN202013105U (en) | 2011-03-15 | 2011-03-15 | Inner cylinder of preheater cyclone cylinder and special ceramic hanging plates for same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120067851XU CN202013105U (en) | 2011-03-15 | 2011-03-15 | Inner cylinder of preheater cyclone cylinder and special ceramic hanging plates for same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202013105U true CN202013105U (en) | 2011-10-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120067851XU Expired - Lifetime CN202013105U (en) | 2011-03-15 | 2011-03-15 | Inner cylinder of preheater cyclone cylinder and special ceramic hanging plates for same |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202013105U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102183151A (en) * | 2011-03-15 | 2011-09-14 | 江苏华信达特钢科技有限公司 | Internal cylinder for pre-heater cyclone, preparation method and special ceramic hanging pieces thereof |
| CN103424000A (en) * | 2013-08-20 | 2013-12-04 | 中材建设有限公司 | Ceramic inner cylinder of preheater |
| CN105333746A (en) * | 2015-11-12 | 2016-02-17 | 南宁易速德机械设备有限公司 | Preheater inner barrel for producing cement |
-
2011
- 2011-03-15 CN CN201120067851XU patent/CN202013105U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102183151A (en) * | 2011-03-15 | 2011-09-14 | 江苏华信达特钢科技有限公司 | Internal cylinder for pre-heater cyclone, preparation method and special ceramic hanging pieces thereof |
| CN103424000A (en) * | 2013-08-20 | 2013-12-04 | 中材建设有限公司 | Ceramic inner cylinder of preheater |
| CN105333746A (en) * | 2015-11-12 | 2016-02-17 | 南宁易速德机械设备有限公司 | Preheater inner barrel for producing cement |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20111019 Effective date of abandoning: 20120725 |