CN202007242U - Leak hunting device for water cooling cooler of blast furnace - Google Patents
Leak hunting device for water cooling cooler of blast furnace Download PDFInfo
- Publication number
- CN202007242U CN202007242U CN2011200376191U CN201120037619U CN202007242U CN 202007242 U CN202007242 U CN 202007242U CN 2011200376191 U CN2011200376191 U CN 2011200376191U CN 201120037619 U CN201120037619 U CN 201120037619U CN 202007242 U CN202007242 U CN 202007242U
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- blast furnace
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- air collector
- last air
- coal gas
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Abstract
The utility model discloses a leak hunting device for a water cooling cooler of a blast furnace. The leak hunting device comprises a boot-shaped air collecting tank, a spherical floater and a floater sensor, wherein one end of the lower part of the boot-shaped air collecting tank is connected to a drain pipe of the water cooling cooler of the blast furnace; and the spherical floater is arranged in the upper part of the boot-shaped air collecting tank, and is connected with the floater sensor. The internal pressure of the cooler is adjusted to be far lower than the internal pressure of the furnace, coal gas in the furnace enters the cooler through a leakage position and enters the boot-shaped air collecting tank if leak hunting occurs on the cooler, air bubbles are produced in the tank and press the floater downwards, and a detection signal is transmitted by the floater sensor. Moreover, the presence of coal gas in an air storage tank can be detected through a coal gas probe or in a burning way and the like, and the leak hunting state of the cooler can be detected effectively.
Description
Technical field
The utility model relates to the water cooler technology of leaking hunting, and more particularly, relates to a kind of blast furnace water-cooling water cooler leak-checking apparatus.
Background technology
In blast furnace was produced, various types of water-cooled water coolers had been subjected to the mechanical wear of stress impact, heat erosion, injection material for a long time in blast furnace, cause micro-leakage loss to occur.Damage for these trace is leaked, and adopts existing technology and equipment all to be difficult to effectively detect.When there is leakage loss in water cooler, because the cooling water pressure in the water cooler is greater than the State of Blast Furnace internal pressure, water coolant will directly enter in the stove, when reaching certain water leakage, water is reduced to hydrogen and oxygen, not only consumes a large amount of heats, cause furnace temperature to descend, and when serious, even can cause the stove cold, cause blast furnace can't keep normal operation.
The utility model content
At the above-mentioned shortcoming that exists in the prior art, the purpose of this utility model provides a kind of blast furnace water-cooling water cooler leak-checking apparatus, in order to the leakage loss situation of online detection blast furnace water-cooling water cooler.
For achieving the above object, the utility model adopts following technical scheme:
This blast furnace water-cooling water cooler leak-checking apparatus comprises boot last air collector, spherical float and float sensor, and the boot last air collector is the big down little variable-diameter structure that, and its underpart one is connected to the water shoot of blast furnace water-cooling water cooler, and the other end is provided with rising pipe; Spherical float is located in the top of boot last air collector, and the afterbody of spherical float passes the boot last air collector and links to each other with the float sensor of being located at boot last air collector outer wall.
Described boot last air collector top also is connected with spherical gas-holder, also is provided with the coal gas probe on the spherical gas-holder.
Described spherical gas-holder upper end also is connected to a coal gas burner, also is respectively equipped with automatic ignitor and temperature sensor in coal gas burner one side.
Described water shoot is provided with tensimeter, and described rising pipe is provided with outlet valve.
Also be connected to a vent valve between described boot last air collector and the spherical gas-holder.
Also be connected to combustion valve and throttle orifice between described spherical gas-holder and the coal gas burner successively.
In technique scheme, blast furnace water-cooling water cooler leak-checking apparatus of the present utility model comprises boot last air collector, spherical float and float sensor, and boot last air collector bottom one is connected to the water shoot of blast furnace water-cooling water cooler; Spherical float is located in the top of boot last air collector, and links to each other with float sensor.By adjusting the water cooler internal pressure far below furnace pressure, if water cooler has leakage loss, then coal gas can enter water cooler by the leakage loss place in the stove, and enters boot last air collector inside with water coolant, and in jar, produce bubble and press down float, and then send detection signal by float sensor.In addition, also can to whether coal gas is arranged in the gas-holder detect, equally also can effectively detect the leakage loss situation of water cooler by modes such as coal gas probe and burnings.
Description of drawings
Fig. 1 is the structural representation of blast furnace water-cooling water cooler leak-checking apparatus of the present utility model;
Fig. 2 is the A portion enlarged diagram among Fig. 1.
Embodiment
Further specify the technical solution of the utility model below in conjunction with drawings and Examples.
See also Fig. 1, shown in Figure 2, blast furnace water-cooling water cooler leak-checking apparatus 10 of the present utility model comprises boot last air collector 11, spherical float 12 and float sensor 13, boot last air collector 11 is the big down little variable-diameter structure that, can adopt stainless steel sheet to make, this structure can reduce the flow velocity of water coolant in air collector 11 greatly, make bubble that enough floating interval of floating dock be arranged in air collector 11, reach the effect of gas-liquid separation.Its underpart one is connected to the water shoot 2 of blast furnace water-cooling water cooler 1, and the other end is provided with rising pipe 111, also is provided with outlet valve 112 on the rising pipe 111; Spherical float 12 is located in the top of boot last air collector 11, the afterbody of spherical float 12 passes boot last air collector 11 and links to each other with the float sensor 13 of being located at boot last air collector 11 outer walls, and float sensor 13 can send a high position, two kinds of detection signals of low level according to the variation of float 12 height.As an embodiment, also be connected with spherical gas-holder 14 at described boot last air collector 11 tops, also be provided with coal gas probe 15 on the spherical gas-holder 14, and between described boot last air collector 11 and spherical gas-holder 14, also be connected to a vent valve 16.As another embodiment, also be connected to a coal gas burner 17 in described spherical gas-holder 14 upper ends, also be respectively equipped with automatic ignitor 18 and temperature sensor 19 in coal gas burner 17 1 sides, automatic ignitor 18 and temperature sensor 19 are fixed on the top of boot last air collector 11 by support 22, and between described spherical gas-holder 14 and coal gas burner 17, also be connected to combustion valve 20 and throttle orifice 21 successively, throttle orifice 21 be provided with the flameholding that is beneficial to burner 17.In addition, in use, also need on the water shoot 2 of water cooler 1, be provided with tensimeter 4, and water inlet variable valve 3 is set on the water inlet pipe 5 of water cooler 1, in order to regulate water cooler 1 internal pressure.
The control computer carried out Long-distance Control during this leak-checking apparatus 10 can adopt, and its principle of work is as follows:
At first, by regulating water inlet variable valve 3, make water cooler 1 interior hydraulic pressure to 50kPa, pressure far below 350kPa in the State of Blast Furnace, if water cooler 1 has leakage loss, then coal gas can enter water cooler 1 by the leakage loss place in the stove, and enter boot last air collector 11 inside with water coolant, and in jar, producing bubble, after the regular hour, boot-shaped air collector 11 is collected the coal gas of a great deal of, thereby make water level descend, press down spherical float 12 to low level, and then send detection signal, remind water cooler 1 that leakage loss is arranged by float sensor 13.Certainly, at this moment, also can open, make coal gas enter in the gas-holder, also can detect coal gas and send detection signal by coal gas probe 15 by automatic control vent valve 16, also can be in order to judge that water cooler 1 has leakage loss.In addition, also can automatic ignitor 18 be lighted a fire and combustion valve 20 is opened by controlling simultaneously, the coal gas of gas-holder detects the temperature rising by temperature sensor 19 detection signal takes place in the burning of coal gas burner 17 places, also can be in order to judge that water cooler 1 have leakage loss.
Adopt leak-checking apparatus 10 of the present utility model, can effectively realize the leakage loss situation of online detection blast furnace water-cooling water cooler 1, and improved accuracy of detection greatly, provide strong foundation for shortening the leak detection time, control by remote auto simultaneously, can also avoid the site work of operative employee, guarantee job safety at the environment extreme difference.
Those of ordinary skill in the art will be appreciated that, above embodiment is used for illustrating the utility model, and be not to be used as qualification of the present utility model, as long as in connotation scope of the present utility model, all will drop in claims scope of the present utility model variation, the modification of the above embodiment.
Claims (6)
1. blast furnace water-cooling water cooler leak-checking apparatus is characterized in that:
Comprise boot last air collector, spherical float and float sensor, the boot last air collector is the big down little variable-diameter structure that, and its underpart one is connected to the water shoot of blast furnace water-cooling water cooler, and the other end is provided with rising pipe; Spherical float is located in the top of boot last air collector, and the afterbody of spherical float passes the boot last air collector and links to each other with the float sensor of being located at boot last air collector outer wall.
2. blast furnace water-cooling water cooler leak-checking apparatus as claimed in claim 1 is characterized in that:
Described boot last air collector top also is connected with spherical gas-holder, also is provided with the coal gas probe on the spherical gas-holder.
3. blast furnace water-cooling water cooler leak-checking apparatus as claimed in claim 2 is characterized in that:
Described spherical gas-holder upper end also is connected to a coal gas burner, also is respectively equipped with automatic ignitor and temperature sensor in coal gas burner one side.
4. blast furnace water-cooling water cooler leak-checking apparatus as claimed in claim 1 is characterized in that:
Described water shoot is provided with tensimeter, and described rising pipe is provided with outlet valve.
5. blast furnace water-cooling water cooler leak-checking apparatus as claimed in claim 2 is characterized in that:
Also be connected to a vent valve between described boot last air collector and the spherical gas-holder.
6. blast furnace water-cooling water cooler leak-checking apparatus as claimed in claim 3 is characterized in that:
Also be connected to combustion valve and throttle orifice between described spherical gas-holder and the coal gas burner successively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200376191U CN202007242U (en) | 2011-02-12 | 2011-02-12 | Leak hunting device for water cooling cooler of blast furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200376191U CN202007242U (en) | 2011-02-12 | 2011-02-12 | Leak hunting device for water cooling cooler of blast furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202007242U true CN202007242U (en) | 2011-10-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200376191U Expired - Fee Related CN202007242U (en) | 2011-02-12 | 2011-02-12 | Leak hunting device for water cooling cooler of blast furnace |
Country Status (1)
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| CN (1) | CN202007242U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103642961A (en) * | 2013-12-27 | 2014-03-19 | 新余钢铁集团有限公司 | Leak detector for blast furnace cooler |
| CN104726628A (en) * | 2015-04-08 | 2015-06-24 | 马钢(集团)控股有限公司 | Online blast furnace cooling stave leakage detection device and detection method thereof |
| CN105200177A (en) * | 2014-06-25 | 2015-12-30 | 金流阀门（上海）有限公司 | Positioning leak detection instrument for blast furnace cooling water |
| CN110295262A (en) * | 2018-03-22 | 2019-10-01 | 宝山钢铁股份有限公司 | A kind of accurate leakage alarm system of blast furnace cross thermometric bar |
| CN110643765A (en) * | 2019-03-15 | 2020-01-03 | 广东韶钢松山股份有限公司 | Online water-checking process for blast furnace cooling wall and water tank applied to process |
| CN111618103A (en) * | 2020-05-29 | 2020-09-04 | 鞍钢股份有限公司 | Method for determining leakage rate of circulating water cooling system through temperature concentration rate |
| CN113528731A (en) * | 2021-08-10 | 2021-10-22 | 山东钢铁股份有限公司 | Quick leak detection device |
-
2011
- 2011-02-12 CN CN2011200376191U patent/CN202007242U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103642961A (en) * | 2013-12-27 | 2014-03-19 | 新余钢铁集团有限公司 | Leak detector for blast furnace cooler |
| CN105200177A (en) * | 2014-06-25 | 2015-12-30 | 金流阀门（上海）有限公司 | Positioning leak detection instrument for blast furnace cooling water |
| CN105200177B (en) * | 2014-06-25 | 2017-07-28 | 金流阀门（上海）有限公司 | Blast-furnace cooled water positioning leakage inspector |
| CN104726628A (en) * | 2015-04-08 | 2015-06-24 | 马钢(集团)控股有限公司 | Online blast furnace cooling stave leakage detection device and detection method thereof |
| CN110295262A (en) * | 2018-03-22 | 2019-10-01 | 宝山钢铁股份有限公司 | A kind of accurate leakage alarm system of blast furnace cross thermometric bar |
| CN110295262B (en) * | 2018-03-22 | 2021-02-19 | 宝山钢铁股份有限公司 | Accurate leak hunting alarm system of blast furnace cross temperature measurement pole |
| CN110643765A (en) * | 2019-03-15 | 2020-01-03 | 广东韶钢松山股份有限公司 | Online water-checking process for blast furnace cooling wall and water tank applied to process |
| CN110643765B (en) * | 2019-03-15 | 2022-01-11 | 广东韶钢松山股份有限公司 | Online water-checking process for blast furnace cooling wall and water tank applied to process |
| CN111618103A (en) * | 2020-05-29 | 2020-09-04 | 鞍钢股份有限公司 | Method for determining leakage rate of circulating water cooling system through temperature concentration rate |
| CN113528731A (en) * | 2021-08-10 | 2021-10-22 | 山东钢铁股份有限公司 | Quick leak detection device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111012 Termination date: 20160212 |