CN202001846U - Efficient pressure maintaining and energy saving drainage system - Google Patents
Efficient pressure maintaining and energy saving drainage system Download PDFInfo
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- CN202001846U CN202001846U CN2011200931363U CN201120093136U CN202001846U CN 202001846 U CN202001846 U CN 202001846U CN 2011200931363 U CN2011200931363 U CN 2011200931363U CN 201120093136 U CN201120093136 U CN 201120093136U CN 202001846 U CN202001846 U CN 202001846U
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Abstract
The utility model provides an efficient pressure maintaining and energy saving drainage system which comprises a drainage part, a temperature detection part and a waste clearing and condensation water non-powered recovery part. The efficient pressure maintaining and energy saving drainage system has the beneficial effects that the displacement of a drainer can be adjusted online; when the actual load of condensation water changes as a result of seasons and technology, the condensation water can be cleared timely and quickly without turning off an air source; and simultaneously, the vapor can be effectively prevented from running off, and the temperature and pressure of the technology are ensured. The waste clearing and the condensation water recovering achieves the integration of recovering the condensation water, the condensation water and the carried heat can be recovered fully, the leak and drip of a hot pipeline system is completely solved, and the problems of short service life and single function of the drainer is thoroughly solved. In case of no power, the condensation water returns to a water replenishing tank of a boiler, the temperature is kept above 85 degrees, thereby saving water by above 95%, enabling the vapor boiler to save energy by above 20%-50% and reducing the pollution emission of the vapor boiler by above 20%-50%.
Description
Technical field
The utility model relates to the STEAM TRAP in the industrial hot pipe network, the energy-conservation draining system of particularly a kind of efficient pressurize.
Background technique
The project organization form of existing draining system, need mechanical motion to finish the function of the stifled vapour of draining in the course of the work, because the work under bad environment of STEAM TRAP, for a long time mechanical motion causes device failure, has shortened the working life of STEAM TRAP, makes that the run, drip, leak phenomenon of steam and condensed water is comparatively general in enterprise's hot pipe network, cause the consumption of coal to strengthen, the wasting of resources is quite serious, not only increases entreprise cost, and causes a large amount of environmental pollutions.
Original draining system structure Design thinking has been solidified the structure of existing traditional STEAM TRAP, tradition STEAM TRAP discontinuous discharging modes, give off part steam when having the discharging condensed water and produce race vapour pressure release phenomenon, wasted the steam resource, cause the pressure release of heat transmission equipment steam simultaneously, temperature reduces thereupon, production efficiency of products and quality have been reduced, guarantee the heat exchange amount of heating plant, will strengthen heat supply pressure, therefore all need exceed the actual steam pressure steam supply of using with vapour unit when the steam supply, cause the energy consumption increase, cause great energy waste.
Because original draining system structure can not in time be exported condensed water, cause blocking reduction steam quality or evaporating, emitting, dripping or leaking of liquid or gas vapour phenomenon and cause steam pressure release loss steam heat enthalpy, directly influence manufacturing efficiency and strengthened maintenance cost, also caused the waste of steam resource simultaneously.
Reclaiming system by traditional draining system structure is set up because each hydrophobic some discharge pressure there are differences, causes to produce steam valve vapour locking phenomenon in the water return pipeline, and recovering effect is unstable and need powerhouse to take back receipts; The tradition STEAM TRAP can't realize other functions of use such as recycling of the unpowered condensed water in high-altitude because the mode of water is coagulated in the discharging of its discontinuity, lacks the diversity on using.
Summary of the invention
At structural deficiency in the prior art, the purpose of this utility model provides the energy-conservation draining system of a kind of efficient pressurize, is beneficial to enhance productivity strengthened quality of product, reduces production cost of products, reduces energy waste.
For achieving the above object, the technical solution adopted in the utility model provides a kind of efficient pressurize energy-saving steam trap system, and wherein: this system includes hydrophobic part, temperature detection part and dirt and gets rid of and the unpowered recovery section of condensed water;
Described hydrophobic part includes the input end ball valve, input end ball valve one end becomes threeway with preceding temperature and is communicated with, the input end ball valve the other end is communicated with STEAM TRAP, the lower end of STEAM TRAP is communicated with water outlet pipe with fixed attention, coagulate water outlet pipe and cutting ferrule threaded pipe and connect and compose water delivery channel with fixed attention, and being communicated with an end that coagulates the water out threeway, the blowdown port of STEAM TRAP has blowdown winding pipe assembly screw thread, blowdown valve assembly successively, and is communicated with the two ends formation blowdown runner that coagulates the water out threeway; Described temperature detection part includes preceding temperature and becomes threeway, back temperature change threeway, and described back temperature becomes threeway and is connected with three ends that coagulate the water out threeway, and is connected by flange and the warm display list that becomes; Described dirt is got rid of and the unpowered recovery section of condensed water includes blowdown valve assembly, blowdown winding pipe assembly, table rear tube, trap valve assembly, the unpowered return pipe of condensed water, described temperature becomes display list and is connected with the table rear tube by loose flange, and the table rear tube is connected with the unpowered return pipe of condensed water, trap valve assembly by threeway.
Effect of the present utility model is:
The water displacement of the STEAM TRAP of this efficient energy-conservation draining system of pressurize can carry out online adjustment, when changing actual water of condensation changing load because of seasonal variations and technology, need not cut off the vapour source, at any time rotate regulating handle and adjust orifice size, can change the water of condensation discharge capacity of STEAM TRAP, make it to remain more reasonably coupling, in time get rid of water of condensation with equipment working condition and actual water of condensation load, can stop simultaneously steam to run off effectively, guarantee technological temperature and operation pressure.Accomplished draining, resistance vapour, and steam separates fast with condensed water, stopped the evaporating, emitting, dripping or leaking of liquid or gas problem of hot pipe network system, the vapour losses minimum, improve steam steam supply quality, improved with hot equipment rate of heat exchange in process of production, assurance is with the vapor pressure of hot equipment and stablize its technological temperature.
The dirt of this efficient energy-conservation draining system of pressurize is got rid of and the unpowered recovery section of condensed water, and it is integrated to realize reclaiming condensed water, can fully reclaim the water of condensation and the heat of being with, and has solved the evaporating, emitting, dripping or leaking of liquid or gas phenomenon of hot pipe network system fully.Thoroughly solve the short and single problem of function of use in working life of STEAM TRAP.The energy-conservation draining system of this efficient pressurize makes condensed water form the water column of high speed rotating, under unpowered situation, condensed water is continued to get back to the boiler replenishing water case and maintain the temperature at more than 85 ℃, reach water saving 95% or more, can make more than the steam boiler energy-saving 20%-50%, can make simultaneously more than the steam boiler reduction pollutant emission 20%-50%.
Description of drawings
Fig. 1 is the energy-conservation draining system schematic representation of pressurize of the present utility model.
Among the figure:
1, preceding temperature becomes threeway 2, input end ball 3, STEAM TRAP 4, coagulates water outlet pipe
5, cutting ferrule threaded pipe 6, blowdown valve assembly 7, blowdown winding pipe assembly 8, water out threeway with fixed attention
9, the back temperature becomes threeway 10, hex head bolt 11, hexagon nut 12, temperature change display list
13, flange gasket 14, loose flange 15, table rear tube 16, trap valve assembly
17, elbow 18, condensed water is unpowered return pipe 19, temperature become prober
Embodiment
Reaching embodiment in conjunction with the accompanying drawings is illustrated the energy-conservation draining system structure of pressurize of the present utility model.
As shown in fig. 1, the energy-conservation draining system structure of efficient pressurize of the present utility model, this system include hydrophobic part, temperature detection part and dirt eliminating and the unpowered recovery section of condensed water.
Described hydrophobic part includes input end ball valve 2, input end ball valve 2 one ends become threeway 1 with preceding temperature and are communicated with, input end ball valve 2 the other ends are communicated with STEAM TRAP 3, the lower end of STEAM TRAP 3 is communicated with water outlet pipe 4 with fixed attention, coagulate water outlet pipe 4 and cutting ferrule threaded pipe 5 and connect and compose the condensed water delivery channel, and being communicated with an end that coagulates water out threeway 8, the blowdown port of STEAM TRAP 3 has blowdown winding pipe assembly 7 screw threads, blowdown valve assembly 6 successively, and is communicated with the two ends formation blowdown runner that coagulates water out threeway 8;
Temperature change threeway 1, back temperature became threeway 9 before described temperature detection part included, and the warm front end that becomes threeway 9 in back connects the 3rd end that coagulates water out threeway 8, and were connected by flange and temperature change display list 12;
Described dirt is got rid of and the unpowered recovery section of condensed water includes blowdown valve assembly 6, blowdown winding pipe assembly 7, table rear tube 15, trap valve assembly 16, condensed water is unpowered return pipe 18, described temperature becomes display list 12 and is connected with table rear tube 15 by loose flange 14, and table rear tube 15 is connected with the unpowered return pipe 18 of condensed water, trap valve assembly 16 by threeway.
The energy-conservation draining system of efficient pressurize of the present utility model is achieved in that
Hydrophobic part: include input end ball valve 2, STEAM TRAP 3, coagulate water outlet pipe 4, cutting ferrule threaded pipe 5, blowdown valve assembly 6, blowdown winding pipe assembly 7.Input end ball valve 2 one ends become threeway 1 with preceding temperature and are communicated with, and are used for controlling STEAM TRAP and open or close work.Input end ball valve 2 the other ends are communicated with efficient pressurize energy-saving steam trap 3 input ports, finish resistance hydrophobic quick separate vapour of vapour and condensed water.The lower end of STEAM TRAP 3 is communicated with water outlet pipe 4 with fixed attention, coagulates water outlet pipe 4 and cutting ferrule threaded pipe 5 and connects and composes the condensed water delivery channel, and the water column that makes condensed water form high speed rotating is discharged to recovery channel fast.The blowdown port of STEAM TRAP 3 has blowdown winding pipe assembly 7 screw threads, blowdown valve assembly 6 successively, becomes threeway with the back temperature and is communicated with formation blowdown runner by coagulating water out threeway 8, the dirt that can be when starting working with hot equipment produces in remover apparatus and the pipeline.
Temperature detection part: comprise that another preceding temperature change threeway 1, back temperature change threeway 9, hex head bolt 10, hexagon nut 11, temperature change display list 12, flange gasket 13, loose flange 14, temperature become prober 19.This part is in order to gather with the temperature variation of hot equipment afterbody outlet and the condensate temperature parameter of STEAM TRAP output.Temperature becomes the parameter acquisition work that prober 19 is finished temperature variation, as the adjustment foundation of STEAM TRAP working condition.Before the temperature front end that becomes threeway 1 with screw thread or flange be connected with hot equipment, preceding temperature becomes threeway 1 rear end and is connected with input end ball valve 2 with screw thread, the condensed water that reception produces with hot equipment enters STEAM TRAP 3 and finishes resistance vapour and draining fast, and the temperature change prober 19 that combines with preceding temperature change threeway 1 is in order to gather the temperature variation with hot equipment afterbody outlet.The front end that described back temperature becomes threeway 9 connects the 3rd end that coagulates water out threeway 8, and become display list 12 by loose flange 15 and temperature and be connected, another temperature that combines with back temperature change threeway 9 becomes prober 19 in order to gather the temperature parameter of STEAM TRAP output condensed water, as the reference of adjusting STEAM TRAP working condition.Temperature change display list 12 is used for showing the parameter of the temperature variation that temperature change prober 19 that combines with preceding temperature change threeway 1 and another the warm change prober 19 that combines with back temperature change threeway 9 are surveyed, as the control foundation of control STEAM TRAP working state.
Back temperature becomes threeway 9, hexagon nut 10, flange gasket 12, loose flange 13 and finishes temperature and become being connected of display list 12 and condensed water reclaim line 18.
Dirt is got rid of and the unpowered recovery section of condensed water: comprise blowdown valve assembly 6, blowdown winding pipe assembly 7, temperature detection part, table rear tube 15, trap valve assembly 16, elbow 17, condensed water is unpowered return pipe 18.Trap valve assembly 16, elbow 17 are formed blowoff line and are used for dirt is discharged reclaim line, pollute the condensed water that reclaims in order to avoid dirt enters reclaim line.It is the condensed water delivery channel that table rear tube 15 1 ends are connected with the temperature variation test section, table rear tube 15 the other ends are connected with the unpowered return water pipe 18 of condensed water, be used for reclaiming the condensed water that STEAM TRAP produces, the high speed water column that STEAM TRAP produces enters condensed water along reclaim line and reclaims main line, is recovered to the boiler water supply case at last.
Claims (1)
1. energy-conservation draining system of efficient pressurize is characterized in that: this system includes hydrophobic part, temperature detection part and dirt and gets rid of and the unpowered recovery section of condensed water;
Described hydrophobic part includes input end ball valve (2), input end ball valve (2) one ends become threeway (1) with preceding temperature and are communicated with, input end ball valve (2) the other end is communicated with STEAM TRAP (3), the lower end of STEAM TRAP (3) is communicated with water outlet pipe (4) with fixed attention, coagulate water outlet pipe (4) and cutting ferrule threaded pipe (5) and connect and compose the condensed water delivery channel, and an end of water out threeway (8) is coagulated in connection, the blowdown port of STEAM TRAP (3) has blowdown winding pipe assembly (7), blowdown valve assembly (6) successively, and is communicated with the two ends formation blowdown runner that coagulates water out threeway (8);
Temperature change threeway (1), back temperature became threeway (9) before described temperature detection part included, and the warm front end that becomes threeway (9) in back connects the 3rd end that coagulates water out threeway (8), and is connected by flange and temperature change display list (12);
Described dirt is got rid of and the unpowered recovery section of condensed water includes blowdown valve assembly (6), blowdown winding pipe assembly (7), table rear tube (15), trap valve assembly (16), the unpowered return pipe of condensed water (18), described temperature becomes display list (12) and is connected with table rear tube (15) by loose flange (14), and table rear tube (15) is connected with unpowered return pipe of condensed water (18) and trap valve assembly (16) by threeway.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200931363U CN202001846U (en) | 2011-04-01 | 2011-04-01 | Efficient pressure maintaining and energy saving drainage system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200931363U CN202001846U (en) | 2011-04-01 | 2011-04-01 | Efficient pressure maintaining and energy saving drainage system |
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| Publication Number | Publication Date |
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| CN202001846U true CN202001846U (en) | 2011-10-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011200931363U Expired - Fee Related CN202001846U (en) | 2011-04-01 | 2011-04-01 | Efficient pressure maintaining and energy saving drainage system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106698545A (en) * | 2016-12-26 | 2017-05-24 | 临涣水务股份有限公司 | Steam condensate recovery device |
-
2011
- 2011-04-01 CN CN2011200931363U patent/CN202001846U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106698545A (en) * | 2016-12-26 | 2017-05-24 | 临涣水务股份有限公司 | Steam condensate recovery device |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111005 Termination date: 20140401 |