A kind of spinnerets cleaning device
Technical field
The utility model relates to the chemical fibre equipment technical field, is specifically related to a kind of spinnerets cleaning device, is used to clean the blind hole spinnerets.
Background technology
Spinnerets is with a wide range of applications in the chemical fibre spinning as the one-tenth silk element in the chemical fibre spinning.Roughing goes out the pre-hole (being commonly called as blind hole) of not boring at first onboard in process, and fine finishining goes out the less micropore of size on this basis then.Because blind hole is impermeable deep hole, iron filings in the processing and foreign material (salad wet goods) are easy to be piled up at the bottom of the hole, and unclean at the bottom of this part hole and the hole, can't realize the location processing of follow-up micropore.For the following process operation is normally carried out, spinnerets has many positions to need to clean, and the quality of cleaning quality directly has influence on its quality.
The blind hole spinnerets cleans the manual mode of using gasoline to clean that always adopts for a long time in the industry.Because gasoline purity is higher, is inflammable explosive article, have big potential safety hazard, and production cost is higher, it is poor to clean environment.
Summary of the invention
The technical problems to be solved in the utility model provides a kind of safe and reliable spinnerets cleaning device, makes more stable, the better effects if of cleaning performance.
In order to achieve the above object, the technical solution adopted in the utility model is: a kind of spinnerets cleaning device, comprise housing, be provided with rotary actuator, spray equipment, disk frock and some step frocks in the described housing, described disk frock is connected with rotary actuator, described some step frocks are positioned over respectively in the hole that is located on the described disk frock, and described spray equipment is arranged on the below of disk frock.
In the such scheme, described housing upper end is provided with the pneumostop device, and described pneumostop device comprises the cylinder that is arranged on both sides in the housing and be arranged on the seal cover of housing top that described cylinder is connected by connecting rod with seal cover.
In the such scheme, described rotary actuator comprises motor, main shaft and ring flange, is provided with shaft coupling between described motor and the described main shaft, and described ring flange is fixed on the described main shaft, and described disk frock is fixedly mounted on the described ring flange.
In the such scheme, described spray equipment comprises water tank, force (forcing) pump, shower and gas blow pipe, and described force (forcing) pump is connected with described water tank, and described force (forcing) pump is connected with described shower by pipeline, described shower is provided with some spray apertures, and described gas blow pipe is connected with external compressed air source unit.
In the such scheme, described spinnerets cleaning device also comprises filter, is connected with described water tank, and described filter comprises two-layer at least screen pack.
In the such scheme, described spinnerets cleaning device also comprises the heating temperature control device, described heating temperature control device comprises temperature regulation controller, time adjustment control and heating tube, described temperature regulation controller, time adjustment control are connected with described heating tube respectively, and described heating tube is connected with described water tank.
Compared with prior art, after the utility model is used mechanical cleaning way instead, improve obviously, the gasoline use amount is 15% of an original use amount, add that other cleans supplementary measures after, improved the security of cleaning greatly, greatly improved cleaning efficiency, cleaning performance and cleaning quality are improved.
Description of drawings
The overall structure schematic diagram of the spinnerets cleaning device that Fig. 1 provides for the utility model embodiment;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the structural representation of step frock among the utility model embodiment;
Fig. 4 is the assembling schematic diagram of spinnerets and cleaning device among the utility model embodiment;
Fig. 5 is the structural representation of disk frock among the utility model embodiment;
Fig. 6 is the structural representation of disk frock among another embodiment of the utility model;
Fig. 7 is the structural representation of disk frock among another embodiment of the utility model;
Fig. 8 be among the utility model embodiment shower to the schematic diagram of the vertical jet cleaning liquid of spinnerets.
The specific embodiment
Below in conjunction with drawings and Examples technical solutions of the utility model are described in detail.
As depicted in figs. 1 and 2, the utility model embodiment provides a kind of spinnerets cleaning device, comprise housing 17, be provided with rotary actuator, spray equipment, disk frock 6 and some step frocks 2 in the housing 17, the spinnerets 12 that needs to clean is placed on the step frock 2.Rotary actuator comprises motor 9, main shaft 5 and ring flange 4, is provided with shaft coupling 8 between motor 9 and the main shaft 5, and ring flange 4 is fixed on the main shaft 5, and disk frock 6 is fixedly mounted on the ring flange 4.Some step frocks 2 are positioned over respectively in the hole that is located on the disk frock 6, and spray equipment is arranged on the below of disk frock.Spray equipment comprises water tank 11, force (forcing) pump 14, shower 15 and gas blow pipe 7, force (forcing) pump 14 is connected with water tank 11, force (forcing) pump 14 is connected with shower 15 by pipeline again simultaneously, shower 15 is provided with some spray apertures, gas blow pipe 7 is connected with external compressed air source unit, and compressed air source unit provides Compressed Gas for gas blow pipe 7.Housing 17 upper ends are provided with the pneumostop device, and the pneumostop device comprises cylinder 1 that is arranged on both sides in the housing 17 and the seal cover 3 that is arranged on housing 17 tops, and cylinder 1 and seal cover 3 are connected by connecting rod.
The spinnerets cleaning device also comprises filter 13, is connected with water tank 11, and the cleaning fluid that injects water tank 11 is filtered.Filter 13 comprises two-layer at least screen pack, generally can select a coarse filtration net and a smart screen pack for use.Can improve the effect of filtration by coarse filtration net and the filtration of smart screen pack twice, the utilization rate of cleaning fluid is improved.
The spinnerets cleaning device also comprises the heating temperature control device, the heating temperature control device comprises temperature regulation controller 16, time adjustment control and heating tube 10, temperature regulation controller 16, time adjustment control are connected with heating tube 10 respectively, and heating tube 10 is connected with water tank 11.Set heating-up temperature by temperature regulation controller 16, the control heating-up temperature, set heat time heating time by the time adjustment control, control heat time heating time, make rinse liquid temperature reach the reservation temperature, cleaning fluid after use is heated cleans the grease in the spinnerets blind hole, easier coming off, and such cleaning performance is better.
As shown in Figure 3, step frock 2 is provided with a plurality of steps, and the different-diameter spinnerets can be placed on the steps different in the step frock, the spinnerets that can realize different plates footpath cleans in batches simultaneously, improve cleaning efficiency, rationally utilize the space, save the frock manufacturing cost in a large number.
As shown in Figure 4, spinnerets 13 is placed on the step frock 1, step frock 2 is placed in the hole on the disk frock 6, disk frock 6 adopts quick structure to be connected with ring flange 4, only disk frock 6 need be put on the ring flange 4, rotating circular disk frock 6 back lock-screws connect by screw a little, can reach locking effect, quick for installation rapid.
As Fig. 5, Fig. 6 and shown in Figure 7, the hole shape difference on the disk frock 6 can be placed difform step frock 2, thereby be utilized the space to greatest extent, realizes the purpose of multiple spinnerets capable of washing.
When cleaning spinnerets 12, seal cover 3 is driven by cylinder 1 and opens, and the disk frock 6 that will have the suitable shape hole fixes with ring flange 4, and spinnerets 12 is positioned on the step surface on the step frock, and can drive seal cover 3 by cylinder 1 and close this moment.Whole cleaning device is driven by motor 9, realizes being connected rotation by shaft coupling 8, main shaft 5 and ring flange 4, rotates thereby drive disk frock 6.Force (forcing) pump 14 is suppressed the cleaning fluid that heats through heating tube 10 in water tank 11, eject by the spray apertures on the shower 15 again, the hot cleaning fluid that ejects can all cover the plate face of all step frocks 2 interior spinneretss 12 in disk frock 6 working regions, spray apertures on the shower 15 is vertically sprayed spinnerets 12, the hot cleaning fluid of high-pressure injection under big as far as possible pressure, guarantee that injection reaches bottom, blind hole hole fully and divides, finish the operation of cleaning spinnerets blind hole, as shown in Figure 8.After spraying a period of time, force (forcing) pump 14 stops to suppress hot cleaning fluid, and gas blow pipe 7 sprays compressed air, residual cleaning fluid in dry spinnerets 12 holes at this moment.After the machine stall, under the promotion of cylinder 1, opening encapsulation lid 3 takes out the spinnerets 12 after cleaning.
After the utility model is used mechanical cleaning way instead, improve obviously, the gasoline use amount is 15% of an original use amount, add that other cleans supplementary measures after, improved the security of cleaning greatly, greatly improved cleaning efficiency, cleaning performance and cleaning quality are improved.
The above is a preferred embodiment of the present utility model only, is not limited to the utility model, and for a person skilled in the art, the utility model can have various changes and variation.All within spirit of the present utility model and principle, any modification of being done, be equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.