CN201999483U - Support roller for roller conveyor - Google Patents
Support roller for roller conveyor Download PDFInfo
- Publication number
- CN201999483U CN201999483U CN2011200551082U CN201120055108U CN201999483U CN 201999483 U CN201999483 U CN 201999483U CN 2011200551082 U CN2011200551082 U CN 2011200551082U CN 201120055108 U CN201120055108 U CN 201120055108U CN 201999483 U CN201999483 U CN 201999483U
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- China
- Prior art keywords
- roller
- hollow shaft
- wheel
- core wheel
- outside face
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- Expired - Fee Related
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Abstract
The utility model relates to the technical field of roller conveyors, in particular to a support roller for a roller conveyor, which comprises a mandrel, a bearing, a hollow shaft, a scroll wheel A, a scroll wheel B and a toothed belt wheel. Positioning planes are disposed on outer surfaces of two ends of the hollow shaft, the scroll wheel A consists of a wheel core, a polyurethane rubber coating layer, a fastener and a retainer ring, the shape of the outline of the wheel core is identical to shapes of the outlines of the sections of the ends, which are provided with the positioning planes, of the hollow shaft, the scroll wheel B and the scroll wheel A are identical components, a group of dovetail grooves and left-hand threads are longitudinally uniformly arranged on the outer surface of the wheel core, 4 to 6 dovetail grooves are arranged in the group of dovetail grooves, and the wheel core is made of powder metallurgy materials by means of casting forming. The scroll wheels are novel structures, materials and machining process of the scroll wheels are greatly improved, machining quality of the support roller is enhanced, and the support roller is low in cost, attractive in appearance, reliable in performance and long in service life and reliably guarantees stable and high-efficiency running of the roller conveyor.
Description
Technical field
The utility model relates to the technical field of roller conveyor, in particular for the carrying roller on the roller conveyor.
Background technology
At present, high speed development along with automobile industry, a kind of roller conveyor that is used to carry sled (utensil of bearing automobile chassis and vehicle frame) is extensive use of by auto trade, its version is: arrange one group of (4-10) carrying roller on the general frame, and between each carrying roller by the cog belt connection that is meshing with each other, all carrying rollers rotate synchronously under the drive of actuating device, thereby reach the purpose of carrying sled, carrying roller generally has the roller that polyurethane encapsulate layer and side have baffle ring by the outer ring, bearing, the profile of tooth belt wheel, axle, composition such as hollow shaft and fastener, yet there are some defectives in the job operation and the version of the carrying roller that continuity is always used, as shown in Figure 3:
1) roller divides two kinds of A, B, is not easy to tissue production;
2) roller A, B adopt welding manner with being connected of hollow shaft, are easy to generate distortion, and right alignment is difficult to guarantee, and is overproof easily;
3) also adopt welding method between profile of tooth belt wheel and the roller A, the high temperature that produces in welding process makes the polyurethane encapsulate layer fusing on the roller easily;
4) core wheel of A, two kinds of rollers of B needs to be shaped through machine up (cutting), and stock utilization and capacity rating are low, and cost is higher;
5) roller B is two baffle ring structures, when machined polyurethane encapsulate layer, can only connect back-up ring (being subjected to the encapsulate process limitation) by a face down bonding, and opposite side needs to weld behind encapsulate again, has the easily problem of fusing of encapsulate layer equally.And a shelves boxing needs secondary machining seam end face after connecing, and strengthened manufacturing cost;
6) the polyurethane encapsulate layer of roller easily takes place and the core wheel obscission in the long-term use process.
Existing in sum idler structure brings very big difficulty for the processing of raising carrying roller, installation, debugging quality.
Summary of the invention
The purpose of this utility model provides a kind of carrying roller that is used on the roller conveyor, reduces machining amount, saves raw MAT'L, reduces production costs the polyurethane encapsulate layer on the raising roller and the binding force of core wheel, the setting accuracy of assurance carrying roller.
The purpose of this utility model realizes by following technical proposals:
The carrying roller that is used on the roller conveyor of the present utility model, comprise frame fixation bonded assembly axle with roller conveyor, the two bearings that is connected of axle both ends therewith respectively, be located between this two bearings and be enclosed within hollow shaft on the described axle, the roller A and the roller B that are connected of the outside face at hollow shaft two ends therewith respectively, the profile of tooth belt wheel that is connected of the outside face of hollow shaft one side therewith, the outside face that it is characterized in that described hollow shaft two ends is provided with plane of orientation, described roller A is by the core wheel that is connected with described bearing outside surface and hollow shaft outside face, the polyurethane encapsulate layer that casts on the outside face of this core wheel is abutted against mutually and forms by the baffle ring that fastener is captiveed joint with the side of described core wheel with a side of polyurethane encapsulate layer therewith, the internal bore profile shape of described core wheel is consistent with the cross section outer contour shape that has plane of orientation at described hollow shaft both ends, and described roller B and roller A are identical components.
Vertically evenly be provided with one group of dovetail furrow on the outside face of described core wheel.
Half outside face of described core wheel is provided with minus thread, and second half outside face of described core wheel is provided with right-hand screw thread.
Described one group of dovetail furrow quantity is 4~6.
Described core wheel is formed by die cast by powdered metallurgical material.
Advantage of the present utility model:
What 1) roller A, B adopted is the identical member of version, is convenient to tissue production;
2) roller and hollow shaft connecting bridge adopt the plane of orientation mode, realize solderless access node structure, avoid the problem of welding deformation and fusing, injury polyurethane encapsulate layer, need not postwelding processing, reduce production process, reduce production costs;
3) roller adopts less or does not have cutting technology, and both the partial metallurgy die cast formed, and saving in material has improved capacity rating;
4) baffle ring and roller adopt fastener to assemble, and the cancellation welding sequence is avoided the easily problem of fusing of polyurethane encapsulate layer, has improved capacity rating;
5) the wheel core outer surface is provided with four dovetail furrows and left and right hand thread, so it is stronger to cast in polyurethane encapsulate layer and the binding force of core wheel of wheel on the core outer surface.And the polyurethane encapsulate pull-up phenomenon that falls because the screw thread self-locking action, all can not take place in no matter roller cw or inverse time rotation;
6) the utility model welding sequence is few, and the assembly quality height is easy to make, and is with low cost, good looking appearance, and dependable performance, the life-span is long.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the A-A cutaway view of the utility model Fig. 1.
Fig. 3 is an original structure scheme drawing of the present utility model.
The specific embodiment
Below in conjunction with the description of drawings specific embodiment of the present utility model.
As Fig. 1, shown in 2, the carrying roller that is used on the roller conveyor of the present utility model, comprise the axle 5 of captiveing joint with the framework 8 of roller conveyor, the two bearings 2 that is connected of axle 5 both ends therewith respectively, be located between this two bearings 2 and be enclosed within hollow shaft 6 on the described axle 5, the roller A and the roller B that are connected of the outside face at hollow shaft 6 two ends therewith respectively, the profile of tooth belt wheel 4 that is connected of the outside face of hollow shaft 6 one sides therewith, the outside face that it is characterized in that described hollow shaft 6 two ends is provided with plane of orientation 6-1, this plane of orientation 6-1 can be two planes that are parallel to each other, it also can be a plane, described roller A is by the core wheel 3 that is connected with described bearing 2 outside faces and hollow shaft 6 outside faces, cast in the polyurethane encapsulate layer 1 on the outside face of this core wheel, a side of polyurethane encapsulate layer 1 is abutted against mutually and is formed by the baffle ring 7 that fastener 9 is captiveed joint with the side of described core wheel therewith, the internal bore profile shape of described core wheel 3 is consistent with the cross section outer contour shape that has plane of orientation 6-1 at described hollow shaft both ends, core wheel 3 is plugged on the both ends of hollow shaft 6, plane of orientation plays axial location, the effect of circumferencial direction rotation-prevention, described roller B and roller A are identical components.
Vertically evenly be provided with one group of dovetail furrow 3-1 on the outside face of described core wheel 3, its objective is the binding force that increases core wheel 3 and polyurethane encapsulate layer 1.
Half outside face of described core wheel 3 is provided with minus thread, second half outside face of described core wheel is provided with right-hand screw thread, its objective is increases the glue-line auto-lock function, prevents that core wheel 3 is owing to propulsive effort produces the polyurethane encapsulate layer 1 caducous phenomenon that the circumference moment of torsion brings.
Described one group of dovetail furrow 3-1 quantity is 4~6..
Described core wheel is formed by die cast by powdered metallurgical material, saves raw MAT'L, reduces processing capacity.
Roller of the present utility model is a brand new structure, no matter all doing a large amount of improvement aspect material and the processing technology, improve the crudy of carrying roller, with low cost, good looking appearance, dependable performance, life-span is long, steady for roller conveyor, operation efficiently provides reliable assurance, is adapted at wideling popularize on the roller conveyor of auto production line.
Claims (5)
1. carrying roller that is used on the roller conveyor, comprise frame fixation bonded assembly axle with roller conveyor, the two bearings that is connected of axle both ends therewith respectively, be located between this two bearings and be enclosed within hollow shaft on the described axle, the roller A and the roller B that are connected of the outside face at hollow shaft two ends therewith respectively, the profile of tooth belt wheel that is connected of the outside face of hollow shaft one side therewith, the outside face that it is characterized in that described hollow shaft two ends is provided with plane of orientation, described roller A is by the core wheel that is connected with described bearing outside surface and hollow shaft outside face, the polyurethane encapsulate layer that casts on the outside face of this core wheel is abutted against mutually and forms by the baffle ring that fastener is captiveed joint with the side of described core wheel with a side of polyurethane encapsulate layer therewith, the internal bore profile shape of described core wheel is consistent with the cross section outer contour shape that has plane of orientation at described hollow shaft both ends, and described roller B and roller A are identical components.
2. the carrying roller that is used on the roller conveyor according to claim 1 is characterized in that vertically evenly being provided with one group of dovetail furrow on the outside face of described core wheel.
3. the carrying roller that is used on the roller conveyor according to claim 1 is characterized in that half outside face of described core wheel is provided with minus thread, and second half outside face of described core wheel is provided with right-hand screw thread.
4. the carrying roller that is used on the roller conveyor according to claim 2 is characterized in that described one group of dovetail furrow quantity is 4~6.
5. the carrying roller that is used on the roller conveyor according to claim 1 is characterized in that described core wheel is formed by die cast by powdered metallurgical material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011200551082U CN201999483U (en) | 2011-03-04 | 2011-03-04 | Support roller for roller conveyor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011200551082U CN201999483U (en) | 2011-03-04 | 2011-03-04 | Support roller for roller conveyor |
Publications (1)
Publication Number | Publication Date |
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CN201999483U true CN201999483U (en) | 2011-10-05 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2011200551082U Expired - Fee Related CN201999483U (en) | 2011-03-04 | 2011-03-04 | Support roller for roller conveyor |
Country Status (1)
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CN (1) | CN201999483U (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013136047A1 (en) * | 2012-03-16 | 2013-09-19 | Richard Hough Limited | Improvements in or relating to de-watering rolls |
CN107626740A (en) * | 2017-08-10 | 2018-01-26 | 浙江恒成硬质合金有限公司 | A kind of hard alloy composite roll |
CN107941315A (en) * | 2017-10-28 | 2018-04-20 | 东台市凯润精密机械股份有限公司 | A kind of high-accuracy transmission roll of weighing |
CN109441939A (en) * | 2018-10-23 | 2019-03-08 | 安徽巨自动化装备有限公司 | A kind of integral type roller shaft and manufacturing method applied to rolling bed |
CN115958373A (en) * | 2022-12-30 | 2023-04-14 | 瀚洋重工装备制造(天津)有限公司 | Balanced type roller carrier and roller conveying system |
-
2011
- 2011-03-04 CN CN2011200551082U patent/CN201999483U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013136047A1 (en) * | 2012-03-16 | 2013-09-19 | Richard Hough Limited | Improvements in or relating to de-watering rolls |
CN107626740A (en) * | 2017-08-10 | 2018-01-26 | 浙江恒成硬质合金有限公司 | A kind of hard alloy composite roll |
CN107626740B (en) * | 2017-08-10 | 2024-04-30 | 浙江恒成硬质合金有限公司 | Hard alloy composite roller |
CN107941315A (en) * | 2017-10-28 | 2018-04-20 | 东台市凯润精密机械股份有限公司 | A kind of high-accuracy transmission roll of weighing |
CN109441939A (en) * | 2018-10-23 | 2019-03-08 | 安徽巨自动化装备有限公司 | A kind of integral type roller shaft and manufacturing method applied to rolling bed |
CN115958373A (en) * | 2022-12-30 | 2023-04-14 | 瀚洋重工装备制造(天津)有限公司 | Balanced type roller carrier and roller conveying system |
CN115958373B (en) * | 2022-12-30 | 2023-11-28 | 瀚洋重工装备制造(天津)有限公司 | Balanced roller frame and roller conveying system |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111005 Termination date: 20120304 |