CN201998822U - Constant tension vortex spring compensating device - Google Patents

Abstract

The utility model discloses a constant tension vortex spring compensating device, which is characterized in that two ends of a rotating shaft are fixedly connected with two Achimedean spiral scored pulleys. A steel wire is wound on the Achimedean spiral scored wheels. The middle of the rotating shaft is rigidly connected with one ends of a plurality of linear variable torque plane vortex springs, the other ends of the linear variable torque plane vortex springs are fixedly connected to a shell of the elastic compensating device. The shell is connected with an anchor pile or other objects through a rotating pin. A built-in wire-breaking stopping device is arranged on the inner side of an end plate inside the shell. Supports are arranged on the rotating shaft and two ends of the shell. The device of the utility model has the advantages of effectively realizing constant tension and compensating length deformation caused by environment change in a contact wire and the like through structural characteristics of the constant tension vortex spring compensating device. The device is small in size, simple in structure, stable in property, high in reliability, low in cost and convenient in installation. The appearance of the compensating device is simple by adopting the built-in wire-breaking stopping device. The left and right ends of the compensating device are identical in structure and the anti-corrosion capability of the compensating device is greatly improved. Meanwhile, the anti-storm and anti-freezing capabilities of the compensating device are also improved and the product reliability is increased.

Description

Permanent tension force whirlpool spring compensating device

Technical field

The utility model relates to a kind of permanent tension force whirlpool spring compensating device.The contact system (catenary, contact wire or headspan suspension) that is used for electric railway, track traffic keeps constant-tension, reduces electricity bow contact loss rate.Belong to the contact system power supply technique field of electric railway, track traffic and the piping hanger technical field of chemical petroleum.

Background technology

Railway cause develop rapidly along with China, the construction of high speed railway, inter-city passenger rail, electrified railway and the electrification innovation of existing circuit, the type of locomotive has changed novel locomotives such as electric locomotive, motor-car into, need keep in touch with contact wire by the electricity bow and keep powered operation, for preventing that contact wire is at the vertical or horizontal excessive electricity bow off-line that causes of elastic deformation that occurs, locomotive is stopped transport, need a kind of elastic compensating device of permanent tension force that can keep to connect catenary, contact wire or headspan suspension.The vertical suspension type constant tension device with pulley combination of wasting time of the cement concrete that uses of railway or bob at present, its size is big, affected by environment big, can't in little spatial dimensions such as tunnel, use, that uses draws the compressed spring type constant tension device (patent No.: 200420025333.1,200510038827.2) unstable properties, size is bigger, some are with gas, hydraulic oil is the constant tension device (patent No.: 03235102.X of medium, 03218606.1) exist size bigger, the shortcoming that fluid easily leaks, thereby press for a kind of compact dimensions, simple in structure, stable performance, the constant tension compensating mechanism that reliability is high occurs.In the chemical petroleum field, a large amount of lifting pipelines easily causes leakage because its rigidity lifting distortion of environment reason is very serious, for preventing this type of problem, general employing constant tension device lifting in the lifting of pipeline.The constant tension device that uses mainly is tension and compression at present

Spring formula constant tension device, size is bigger, unstable properties, some with the fluid be the constant tension device of medium have need constant pressure source or escape of liquid easily take place, also need a kind of compact dimensions, simple in structure, stable performance, constant tension compensating mechanism that reliability is high to occur.

Summary of the invention

The piping hanger field that the utility model proposes a kind of contact system power supply that realizes electric railway, track traffic and chemical petroleum is to requiring to keep permanent tension force, and can compensate the permanent tension force whirlpool spring compensating device of deformation requirements, can realize the constant of tension force effectively, and can be by the constructional feature of self, compensate contact wire etc. because environmental change causes length deformation.Have that size is little, simple in structure, stable performance, reliability height, low cost, advantage easy for installation.

The technical solution of the utility model: its structure is the two ends captive joint two archimedes spiral grooves wheel of rotating shaft, the archimedes spiral groove wheel is gone up lay winding wire ropes, the centre of rotating shaft some linear ends that become whirlpool, moment of torsion plane spring that are rigidly connected, the linear other end that becomes whirlpool, moment of torsion plane spring is fixed on the shell of elastic compensating device, and shell is shipped and resell on another market by one and linked to each other with anchoring pile or other objects of railway; In housing, built-in broken string stop motion mechanism is equipped with in the inboard of end plate, and there is supporting at rotating shaft and shell two ends, and rotating shaft is under the pulling of the steel rope that twines on the archimedes spiral groove wheel, drive linear whirlpool, the moment of torsion plane spring that becomes around self rotational, realization lineoutofservice signal pull F's is invariable.

Advantage of the present utility model: can realize the constant of tension force effectively, and can be, compensate contact wire etc. because environmental change causes length deformation by the constructional feature of self.Have that size is little, simple in structure, stable performance, reliability height, low cost, advantage such as easy for installation; In addition, because the broken string stop motion mechanism is built-in, make not only this compensating device but also had following advantage: make that 1, the compensating device outward appearance is succinct, left and right sides two-end structure unanimity; 2, because the broken string stop motion mechanism places in the housing, resistance to corrosion is greatly improved; 3, because sealing structure in housing, has increased anti-blown sand and anti-freezing ability, improved reliability of products.

Description of drawings

Accompanying drawing 1 is the structural representation of permanent tension force whirlpool spring compensating device.

Accompanying drawing 2 is cross-sectional view of Fig. 1.

Accompanying drawing 3 is structural representations of archimedes spiral groove wheel.

Accompanying drawing 4 is structure end view of sheave.Accompanying drawing 5 is broken string stop motion mechanism scheme drawings.

Among the figure 1 is shell, the 2nd, bearing, the 3rd, axle head end cap, the 4th, seal ring, the 5th, rotating shaft, the 6th, flat whirlpool, the moment of torsion plane spring, the 7th that becomes, shell hanger, the 8th, archimedes spiral groove wheel, the 9th, baffle plate, the 10th, axle head screw, the 11st, key, the 12nd, end cap screw, the 13rd, elastomeric pad, the 14th, broken string stop motion mechanism, the 15th, handle ratchet wheel, the 16th, plectane, the 17th, extension spring, the 18th, locating dowel pin, the 19th, ratchet.

The specific embodiment

The contrast accompanying drawing, its structure is the two ends captive joint two archimedes spiral grooves wheel of rotating shaft, the archimedes spiral groove wheel is gone up lay winding wire ropes, the centre of rotating shaft some linear ends that become whirlpool, moment of torsion plane spring that are rigidly connected, the linear other end that becomes whirlpool, moment of torsion plane spring is fixed on the shell of elastic compensating device, and shell is shipped and resell on another market by one and linked to each other with anchoring pile or other objects of railway; In housing, built-in broken string stop motion mechanism is equipped with in the inboard of end plate, and there is supporting at rotating shaft and shell two ends, and rotating shaft is under the pulling of the steel rope that twines on the archimedes spiral groove wheel, drive linear whirlpool, the moment of torsion plane spring that becomes around self rotational, realize the invariable of lineoutofservice signal pull.

Determine that lineoutofservice signal pull F is invariable:

If the sheave radius is: r, the elasticity modulus of whirlpool, plane spring is: k, lineoutofservice signal pull is: F, the moment of torsion at sheave place is: M ₁, whirlpool, plane spring number is: n, whirlpool spring moment of torsion is: M ₂, shaft rotary corner

For: θ.Have:

M ₁＝F·r

M ₂＝k·θ·n

By M ₁=M ₂Know:

F·r＝k·θ·n

$F=k\·n\·\frac{\mathrm{\θ}}{r}$

Because the equation of Achimedean spiral is: r=C θ (C----constant)

So:

$F=k\·n\·\frac{\mathrm{\θ}}{r}=k\·n\·\frac{1}{C}$

If the number of spring is definite with model, then k and n also are constants, thereby lineoutofservice signal pull F is constant, and be invariable, thereby make device become a constant tension device.

When in the use because the variation of ambient temperature when making steel rope distortion occur, lineoutofservice signal pull changes.Because this device is a constant tension device,, need or take up around the release of the steel rope on the sheave and compensate the steel rope distortion that the external environment variation causes, thereby it is constant that lineoutofservice signal pull F is kept for guaranteeing that lineoutofservice signal pull F is a constant.At this moment shaft rotary corner θ in use changes, and promptly the rope capacity on the sheave changes, and lineoutofservice signal pull F has no truck with, and is constant still, thereby makes this device have the length compensation function again.

The big I of lineoutofservice signal pull F is regulated in several ways in this constant tension compensating mechanism: (1) changes whirlpool spring number, and (2) change whirlpool spring performance perameter, and (3) change the diameter of sheave, and (4) change the number of sheave, and (5) adopt different whirlpool spring prefastening torques.

The big I of rope capacity compensation rate is also regulated in several ways in this constant tension compensating mechanism: (1) changes the start-stop radius of archimedes spiral groove wheel, and the big or small end slot line that (2) change the archimedes spiral groove wheel rotates the number of turns.

Cause the damage of device damage or other facilities for preventing that steel rope fracture suddenly causing rotating shaft flat-out acceleration reverses in the constant tension compensating mechanism, in the housing, built-in broken string stop motion mechanism is equipped with in the inboard of end plate.

Form closed box by shell 1, bearing 2, axle head end cap 3, seal ring 4, end cap screw 12, elastomeric pad 13, shell hanger 7 on the shell 1 links to each other with anchoring pile by shipping and reselling on another market, two archimedes spiral groove wheels 8 in the same way are rigidly connected with rotating shaft 5 by key 11, baffle plate 9, axle head screw 10, rotating shaft 5 relatively rotates with closed box by two supportings that bearing 2 forms, linear change whirlpool, moment of torsion plane spring 6 one ends and rotating shaft 5 are connected, the linear other end and the shell 1 that becomes whirlpool, moment of torsion plane spring 6 is connected, and plays the lineoutofservice signal pull effect of bearing.

Contrast Fig. 3, Fig. 4, its structure is that an end diameter of archimedes spiral groove wheel is big, an end diameter is little, become frustum type, be processed with the grooving that steel rope twines above the archimedes spiral groove wheel, from the end face of archimedes spiral groove wheel, the line style of grooving is an Achimedean spiral.

Contrast accompanying drawing 5, its structure is by handle ratchet wheel 15, plectane 16, extension spring 17, locating dowel pin 18, rotating shaft 5 and ratchet 19 constitute, plectane 16 ratchet 19 that is connected through the hinge wherein, extension spring 17, plectane 16 is fixed on the archimedes spiral groove wheel 8, plectane 16 links to each other with rotating shaft 5 with ratchet 19, locating dowel pin 18 is on plectane 16, when handle ratchet wheel 15 motionless, plectane 16 rotates with the rotation of rotating shaft 5 with ratchet 19, when the broken string situation does not take place, ratchet 19 is connected to extension spring 17 tension on the plectane 16 and is in and handle ratchet wheel 15 disengaged condition, and this moment, steel rope can slowly rotate around the archimedes spiral groove wheel; When broken string takes place when, pulling force on the archimedes spiral groove wheel reduces suddenly, become whirlpool, moment of torsion plane spring torsional interaction lower rotary shaft 5 in linearity and quicken counter-rotating, under the drive of centnifugal force, ratchet 19 relative plectanes 16 are outwards swung, and make ratchet 19 and handle ratchet wheel 15 mesh, because handle ratchet wheel 15 is motionless, thereby plectane 16, archimedes spiral groove wheel is stopped operating with rotating shaft 5, prevent that further twirl from damaging other facilities.

Claims (4)

1. permanent tension force whirlpool spring compensating device, the two ends captive joint two archimedes spiral grooves wheel that it is characterized in that rotating shaft, the archimedes spiral groove wheel is gone up lay winding wire ropes, the centre of rotating shaft some linear ends that become whirlpool, moment of torsion plane spring that are rigidly connected, the linear other end that becomes whirlpool, moment of torsion plane spring is fixed on the shell of elastic compensating device, and shell is shipped and resell on another market by one and linked to each other with anchoring pile or other objects of railway; In housing, built-in broken string stop motion mechanism is equipped with in the inboard of end plate, and there is supporting at rotating shaft and shell two ends.

2. permanent tension force according to claim 1 whirlpool spring compensating device, it is characterized in that shell and bearing, axle head end cap, seal ring, end cap screw, elastomeric pad composition closed box, shell hanger on the shell links to each other with anchoring pile by shipping and reselling on another market, and two archimedes spiral groove wheels in the same way are rigidly connected by key, baffle plate, axle head screw and rotating shaft.

3. permanent tension force according to claim 1 whirlpool spring compensating device, an end diameter that it is characterized in that the archimedes spiral groove wheel is big, and an end diameter is little, becomes frustum type, be processed with the grooving that steel rope twines above the archimedes spiral groove wheel, the line style of grooving is an Achimedean spiral.

4. permanent tension force according to claim 1 whirlpool spring compensating device, the stop motion mechanism that it is characterized in that breaking is made of handle ratchet wheel, plectane, extension spring, locating dowel pin, rotating shaft and ratchet, wherein be connected through the hinge ratchet, extension spring of plectane, plectane is fixed on the archimedes spiral groove wheel, plectane links to each other with rotating shaft with ratchet, and locating dowel pin is on plectane.

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