Bearing FE Tiler rolling cut mills building-block machine
Technical field
The utility model relates to a kind of special purpose transfer machine, and particularly a kind of bearing FE Tiler rolling cut mills building-block machine, is exclusively used in cutting apart of bearing FE Tiler.
Background technology
The key technology of processing that the processing of bearing FE Tiler is a machining accuracy height, difficulty is big, its crudy directly affects properties of product and service life.The bearing liner cover material is generally spheroidal graphite cast-iron or casting pig, because bearing FE Tiler part is less, and for saving processing cost, generally with its 4 or 5 disjunctor casting processing simultaneously, final cutting, this just needs a kind of bearing FE Tiler rolling cut to mill building-block machine.At present, the rolling cut of domestic production mills the building-block machine general configuration: middle travelling table, travelling table is joined wing base, places a milling unit head on the side wing base, and the milling unit head leading portion is joined knife bar, facing cutter is installed on the knife bar, knife bar other end assembling bearing, bearing is placed on the opposite side wing base, opens T type groove on the wing base and is convenient to the dismounting cutter, the bearing FE Tiler is fixed on the hydraulically operated fixture, and hydraulically operated fixture is fixed on the travelling table.The mode of its dismounting cutterhead is that arbor holder is shifted out knife bar basically, bearing mobile mainly contains two kinds of methods: the one, and T type groove, realize with T type bolt moving in T type groove, because it is gapped between T type bolt and the T type groove, screw and bolt are also gapped, so when cutting, be easy to cause the cutting vibrations, influence crudy.The 2nd, the dovetail chute-type, this mode has effectively been avoided the gap, but dovetail chute poor rigidity is easy to destroyed when heavy duty is cut.Because the casting of workpiece disjunctor, when cutting off, 5~6 cutterheads cut simultaneously, cause cutting width excessive, be easy to generate the cutting vibrations, the damage cutter, press from both sides bad workpiece machined surface during clamping, make workpiece surface roughness not reach requirement, cutting is prone to defectives such as band cutter phenomenon when finishing withdrawing.The scientific and technical personnel of the industry constantly go to explore, research, wish that the bearing FE Tiler rolling cut of developing a kind of advanced person mills building-block machine, though obtained some effects, still exists the technical barrier that does not overcome as yet in actual applications.
Summary of the invention
The purpose of this utility model is to overcome above deficiency, provide a kind of bearing FE Tiler rolling cut to mill building-block machine, this machine adopted machinery and hydraulic principle and Numeric Control Technology is designed in conjunction forms, be exclusively used in cutting apart of bearing FE Tiler, cutting vibration and band cutter phenomenon in the bearing FE Tiler cutting procedure have been solved, machining accuracy height, stable mechanical performance, improved production efficiency, easy-to-operate.
The technical scheme that its technical problem that solves the utility model adopts is: contain electrical control cubicles, Hydraulic Station, dedicated, cooling system, clamp body, hydraulically operated fixture, cutter, arbor holder, special milling head casing, the centralized lubrication device, the numerical control feeding case, chip removal system, machine tool main body is the single face horizontal type structure, the machine tool main body left end is provided with electrical control cubicles, one dedicated is housed on the unsplit bedplate, dedicated is provided with dead buting iron and ball-screw, double nuts structure, the bed external body is furnished with the centralized lubrication device, and by pipeline with the bed body be connected, clamp body is equipped with in the dedicated left side, hydraulically operated fixture is housed on the clamp body, hydraulically operated fixture is the plane and two pits location, front end at paw is provided with copper billet, the clamp body side is provided with Hydraulic Station, the dedicated right side is provided with gliding mass, the lathe external edge is provided with magnetic scraper plate chip removal system along the bottom side, the lathe outside is provided with cooling system, and by cooling line with the bed body be connected, last gliding mass is provided with special milling head casing, cutter is equipped with in special milling head casing left side, cutter is connected with special milling head casing by arbor holder, arbor holder is a half slide structure, be divided into upper semi-body and lower semi-body, lower semi-body is fixed on the special milling head casing, upper semi-body is connected in the same way with lower semi-body, when halved body lumps together, bearing outer ring is locked, key cover on bearing inner race and the knife bar cooperates, separate with spacer in the middle of the facing cutter, cutterhead is connected with knife bar by key, knife bar one end is fixed on the special-purpose rolling cut milling head main shaft end face, the other end by bearings in arbor holder, key on the knife bar is connected with the cutterhead keyway, last gliding mass right side is provided with the numerical control feeding case, whole lathe is furnished with the lathe integral protection, has formed bearing FE Tiler rolling cut and has milled building-block machine.
The know-why that this device adopts is: this machine adopted machinery and hydraulic principle and Numeric Control Technology is designed in conjunction forms, be exclusively used in cutting apart of bearing FE Tiler, its action is: on artificial material loading → hydraulically operated fixture clamping work pieces → special milling head startups → dedicated on gliding mass F.F. → dedicated the gliding mass worker advance → cut end → special milling head and stop → hydraulically operated fixture unclamps on 0.2~0.3 second → dedicated gliding mass rewind down → facing cutter withdraws from fully that hydraulically operated fixture unclamps behind the workpiece → artificial blanking → actuation cycle.Dedicated is joined dead buting iron, the ball-screw transmission, double nuts structure, cutting-in worker advances feed speed and is controlled to adapt to the processing of different workpieces material by the numerical control feeding case, and feed back on the control panel, the worker advances, F.F. and rewind down are electrodeless variable-speed, and cloth netted reinforcement in dedicated base both sides is to increase the integral rigidity of lathe.Special-purpose rolling cut milling head distribution motivation, the kind of drive is gear drive, is provided with the three-gear manual speed change, and with the handle speed change gear, is applicable to the part processing of unlike material.Mainshaft gear storage kinetic energy increases inertia, makes Tool in Cutting brisk, and reduces cutting vibration, prolongs cutter life.The milling head travelling workpiece is motionless during this machine work, utilizes the weight of milling head and anchor clamps to offset part cutting vibrations.The sheet of facing cutter is several different according to the difference of processing parts, the centre separates with spacer, and cutterhead is connected with knife bar by key, and knife bar one end is fixed on the special-purpose rolling cut milling head main shaft end face, in arbor holder, mainshaft nut locking is to eliminate end play by bearings for the other end.Key on the knife bar is connected with the cutterhead keyway, avoids all cutterheads to cut workpiece simultaneously, the impulsive force when cutting workpiece to reduce cutterhead.Arbor holder adopts half slide structure, be convenient to dismounting, has overcome the defective that T type slot type arbor holder easily causes cutting vibration, has solved dovetail chute-type arbor holder poor rigidity simultaneously, an easy ruined difficult problem when heavy duty is cut.Hydraulically operated fixture is the plane and two pits location, clamps by hydraulic jack, and the paw front end is provided with copper billet, effectively avoids weighing wounded the phenomenon of machined surface.The cooling chip removal system is furnished with crumb loading dolly and water tank, and flow dashes bits greatly.After cutting finished, electrical system control hydraulic jack unclamped 0.2~0.3 second earlier, and then withdrawing, band cutter phenomenon when effectively having avoided withdrawing.
The beneficial effects of the utility model are: arbor holder adopts half slide structure that bearing is divided into upper semi-body and lower semi-body, is convenient to dismounting, and good stability has been avoided cutting vibration; After cutting finished, electrical system control hydraulic jack unclamped 0.2~0.3 second, and then withdrawing, the band cutter phenomenon when having avoided withdrawing.This device machining accuracy height, stable mechanical performance has improved production efficiency, easy-to-operate.
Description of drawings
Be in conjunction with the accompanying drawings and embodiments the utility model to be further described below:
Be that bearing FE Tiler rolling cut mills the unit machine construction schematic diagram among the figure.
In the drawings: 1 electrical control cubicles, 2 Hydraulic Stations, 3 dedicated, 4 cooling systems, 5 clamp bodies, 6 hydraulically operated fixtures, 7 cutters, 8 arbor holders, 9 special milling head casings, 10 centralized lubrication devices, 11 numerical control feeding casees, 12 chip removal systems.
The specific embodiment
In the drawings: machine tool main body is the single face horizontal type structure, the machine tool main body left end is provided with electrical control cubicles 1, one dedicated 3 is housed on the unsplit bedplate, dedicated 3 is provided with dead buting iron and ball-screw, double nuts structure, the bed external body is furnished with centralized lubrication device 10, and by pipeline with the bed body be connected, clamp body 5 is equipped with in dedicated 3 left sides, hydraulically operated fixture 6 is housed on the clamp body 5, hydraulically operated fixture 6 is the plane and two pits location, front end at paw is provided with copper billet, clamp body 5 sides are provided with Hydraulic Station 2, dedicated 3 right sides are provided with gliding mass, the lathe external edge is provided with magnetic scraper plate chip removal system 12 along the bottom side, the lathe outside is provided with cooling system 4, and by cooling line with the bed body be connected, last gliding mass is provided with special milling head casing 9, cutter 7 is equipped with in special milling head casing 9 left sides, cutter 7 is connected with special milling head casing 9 by arbor holder 8, arbor holder 8 is a half slide structure, be divided into upper semi-body and lower semi-body, lower semi-body is fixed on the special milling head casing 9, and upper semi-body is connected in the same way with lower semi-body, when halved body lumps together, bearing outer ring is locked, key cover on bearing inner race and the knife bar cooperates, and the facing cutter centre separates with spacer, and cutterhead is connected with knife bar by key, knife bar one end is fixed on the special-purpose rolling cut milling head main shaft end face, in arbor holder 8, the key on the knife bar is connected with the cutterhead keyway other end by bearings, and last gliding mass right side is provided with numerical control feeding case 11, whole lathe is furnished with the lathe integral protection, has formed bearing FE Tiler rolling cut and has milled building-block machine.
This machine adopted machinery and hydraulic principle and Numeric Control Technology is designed in conjunction forms, be exclusively used in cutting apart of bearing FE Tiler, its action is: on artificial material loading → hydraulically operated fixture clamping work pieces → special milling head startups → dedicated on gliding mass F.F. → dedicated the gliding mass worker advance → cut end → special milling head and stop → hydraulically operated fixture unclamps on 0.2~0.3 second → dedicated gliding mass rewind down → facing cutter withdraws from fully that hydraulically operated fixture unclamps behind the workpiece → artificial blanking → actuation cycle.Dedicated 3 is joined dead buting iron, the ball-screw transmission, double nuts structure, cutting-in worker advances feed speed and is controlled to adapt to the processing of different workpieces material by numerical control feeding case 11, and feed back on the control panel, the worker advances, F.F. and rewind down are electrodeless variable-speed, and the netted reinforcement of dedicated 3 base both sides cloth is to increase the integral rigidity of lathe.Special-purpose rolling cut milling head distribution motivation, the kind of drive is gear drive, is provided with the three-gear manual speed change, and with the handle speed change gear, is applicable to the part processing of unlike material.Mainshaft gear storage kinetic energy increases inertia, makes cutter 7 cuttings brisk, and reduces cutting vibration, prolongs 7 service lifes of cutter.The milling head travelling workpiece is motionless during this machine work, utilizes the weight of milling head and anchor clamps to offset part cutting vibrations.The sheet of facing cutter is several different according to the difference of processing parts, the centre separates with spacer, and cutterhead is connected with knife bar by key, and knife bar one end is fixed on the special-purpose rolling cut milling head main shaft end face, in arbor holder 8, mainshaft nut locking is to eliminate end play by bearings for the other end.Key on the knife bar is connected with the cutterhead keyway, avoids all cutterheads to cut workpiece simultaneously, the impulsive force when cutting workpiece to reduce cutterhead.Arbor holder 8 adopts half slide structures, be convenient to dismounting, has overcome the defective that T type slot type arbor holder easily causes cutting vibration, has solved dovetail chute-type arbor holder poor rigidity simultaneously, an easy ruined difficult problem when heavy duty is cut.Hydraulically operated fixture 6 clamps by hydraulic jack for the plane and two pits location, and the paw front end is provided with copper billet, effectively avoids weighing wounded the phenomenon of machined surface.Cooling system 4, chip removal system 12 are furnished with crumb loading dolly and water tank, and flow dashes bits greatly.After cutting finished, electrical system control hydraulic jack unclamped 0.2~0.3 second earlier, and then withdrawing, band cutter phenomenon when effectively having avoided withdrawing.