CN201995521U - Multifunctional tea-leaf dewatering machine - Google Patents

Multifunctional tea-leaf dewatering machine Download PDF

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Publication number
CN201995521U
CN201995521U CN201120006909XU CN201120006909U CN201995521U CN 201995521 U CN201995521 U CN 201995521U CN 201120006909X U CN201120006909X U CN 201120006909XU CN 201120006909 U CN201120006909 U CN 201120006909U CN 201995521 U CN201995521 U CN 201995521U
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CN
China
Prior art keywords
electromagnetic
hot blast
tealeaves
hot
motor
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201120006909XU
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Chinese (zh)
Inventor
谭和平
徐海卫
曹江萍
曾潇
陈祖洋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mechanical Research Institute of China Test Technology Research Institute
Original Assignee
SICHUAN ZHONGCE METER TECHNOLOGY CO LTD
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Priority to CN201120006909XU priority Critical patent/CN201995521U/en
Application granted granted Critical
Publication of CN201995521U publication Critical patent/CN201995521U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a dewatering machine, which particularly discloses a multifunctional dewatering machine used for the deblocking and the dewatering of tea-leaves and belongs to the technical field of tea-leaf production equipment. The utility model provides a multifunctional tea-leaf dewatering machine which has the characteristics that the temperature and the speed of dewatering hot air can be adjusted, the equipment cost is low, and the floor space is small. The tea-leaf dewatering machine comprises a deblocking device and a dewatering device, wherein the dewatering device is provided with a heating system, a tea-leaf output port is arranged on the deblocking device, a dewatering roller is arranged on the dewatering device, and a connecting device is arranged between the deblocking device and the dewatering device; an input end of the connecting device is communicated with the output port of the deblocking device, and an output end of the connecting device is communicated with the dewatering roller; and the heating system is the electromagnetic heating system.

Description

A kind of multi-functional tealeaves dewaterer
Technical field
The utility model relates to a kind of dewaterer, especially relates to a kind of deblock multi-functional dewaterer of dehydration procedure of tealeaves that is used for, and belongs to the Tea Production equipment technical field.
Background technology
Tea Processing needs the multiple tracks complicated step, and deblocking, dewatering of tealeaves is Tea Processing, in the particularly high-grade famous-brand and high-quality tea processing, and an important process process after kneading.Existing tealeaves deblocks, dewaters is separately to implement, and the tealeaves of kneading after the processing is broken up processing by the independent block assembly of separating earlier, and then by independent dewater unit tealeaves is carried out a certain amount of water treatment that removes, and is the processed operation again.In the processed operation, all to be blown into hot blast and heat being in the tealeaves of dehydration in the cylinder.In the prior art, generally adopt combustion fuel to obtain to being in the hot blast that the tealeaves of dehydration in the cylinder heats, this mode of obtaining hot blast is the also uncontrollable hot blast temperature of contaminated environment not only.In recent years, some also having occurred adopts resistance furnace or far infrared to obtain the firing equipment of hot blast as thermal source, this structure of obtaining the firing equipment of hot blast is such: with resistance furnace or FAR INFRARED HEATING air, hot-air resistance furnace arranged outside one typhoon machine is blown into heating in the dewaterer cylinder after then, the hot blast of dehydration needs so just can be provided in the dehydration cylinder, the shortcoming that this mode is obtained hot blast is: the air of resistance furnace heating does not carry out airtight, energy loss is big, resistance furnace need regularly replace resistance wire, the heating cost height simultaneously; Hot blast temperature is difficult to control, and hot blast speed is unadjustable, and the blowing mode is single, to such an extent as to can't guarantee the degree of dehydration of tealeaves, causes local dehydration inhomogeneous, brings inconvenience for next step operation, even has a strong impact on tea leaf quality; Adding tealeaves deblocks, dewaters and separately implement, tealeaves after deblocking to be delivered in the dehydration cylinder very inconvenient, although also have adopt to carry, the tealeaves of lifting means after will deblocking delivers to and dewaters in the dehydration cylinder, but so not only increased cost, the very big production space that also accounted for tool.
The utility model content
Technical problem to be solved in the utility model is: provide a kind of wind-warm syndrome, heat of the hot blast that dewaters fast adjustable, the multi-functional tealeaves dewaterer that equipment cost is low, floor space is little.
The technical scheme that adopts for solving the problems of the technologies described above is: a kind of multi-functional tealeaves dewaterer, comprise the dewater unit of separating block assembly and heating system being installed, separate block assembly and be provided with the tealeaves delivery outlet, dewater unit is provided with the dehydration cylinder, is provided with jockey separating between block assembly and the dewater unit; The input of jockey is communicated with the delivery outlet of separating block assembly, and output is communicated with the dehydration cylinder; Heating system is an electromagnetic heating system.
Further be that described electromagnetic heating system comprises hot-blast stove cavity, blower fan, hot blast efferent duct and at least two electromagnetic heaters; The hot-blast stove cavity is provided with cold wind input port and hot blast delivery outlet; The output of blower fan and cold wind input port are connected, and input is equipped with at least two air-flow plates; The input of hot blast efferent duct and hot blast delivery outlet are connected, and output stretches in the dehydration cylinder; Many electromagnetic heaters are staggered is installed on the two lateral walls in the hot-blast stove cavity, and constitutes the hot blast transfer passage with the madial wall of hot-blast stove cavity; The power supply of each electromagnetic heater is independently control separately.
Further be that electromagnetic heater comprises heating plate, heat insulation foam, fin and at least two group electromagnetic induction coils; Described plurality of electromagnetic induction coil is installed in the same heating plate, and independent separately control; Between the electromagnetic induction coil and heating plate of heat insulation foam in heating plate; Fin is installed in the heating plate outside.
The optimal way of such scheme is that the hot blast efferent duct stretches on the interior output of dehydration cylinder and is provided with a plurality of exhaust vents vertically.
Further be, also comprise drum drive motor, break up the frame drive motors and a cover contains the electric control system of motor frequency conversion device, electromagnetism frequency converter and motor voltage regulating module, the motor frequency conversion device is connected on the drum drive motor control circuit, the motor voltage regulating module is connected to be broken up on the frame drive motors control circuit, and the electromagnetism frequency converter is connected on the electromagnetic heater control circuit.
Further be, described jockey is a tube connector, and its input is communicated with the delivery outlet of separating block assembly, and output is communicated with the dehydration cylinder.
The beneficial effects of the utility model are: by replacing original resistance furnace with electromagnetic heating system, wind-warm syndrome, the wind speed of the hot blast that tealeaves needs in dehydration can effectively be regulated, by jockey be set between block assembly and the dewater unit replace original conveying, lifting means separating, the tealeaves of both being convenient to through kneading after breaing up is transported in the dehydration cylinder of dewater unit, can reduce the floor space of equipment again greatly, reduce the cost of equipment.
Description of drawings
Fig. 1 is the structural representation of a kind of multi-functional tealeaves dewaterer of the utility model;
The front view of the electromagnetic heater that Fig. 2 relates to for the utility model;
Fig. 3 is the A-A cutaway view of Fig. 2;
The structural representation of the blower fan that Fig. 4 relates to for the utility model;
Fig. 5 is the electrical control figure of a kind of multi-functional tealeaves dewaterer of the utility model.
Be labeled as among the figure: electromagnetic heater 1, electromagnetic induction coil 11, electromagnetism frequency converter 111, heating plate 12, heat insulation foam 13 fin 14, blower fan 2, air-flow plate 21, dehydration cylinder 3, separate block assembly 4, delivery outlet 41, break up frame drive motors 5, motor voltage regulating module 51, electromagnetic heating system 6, hot-blast stove cavity 7, cold wind input port 71, hot blast delivery outlet 72, hot blast efferent duct 8, exhaust vent 81, drum drive motor 9, motor frequency conversion device 91, jockey 10.
The specific embodiment
As Fig. 1, Fig. 2, Fig. 3, Fig. 4 and shown in Figure 5 be that wind-warm syndrome, the wind speed of a kind of hot blast that dewaters that the utility model provides is adjustable, the multi-functional tealeaves dewaterer that equipment cost is low, floor space is little.Described dewaterer comprises the dewater unit of separating block assembly 4 and heating system being installed, and separates block assembly 4 and is provided with tealeaves delivery outlet 41, and dewater unit is provided with dehydration cylinder 3, is provided with jockey 10 between block assembly 4 and the dewater unit separating; The input of jockey 10 is communicated with the delivery outlet 41 of separating block assembly, and output is communicated with dehydration cylinder 3; Heating system is an electromagnetic heating system 6.Like this, by replacing original resistance furnace with electromagnetic heating system 6, wind-warm syndrome, the wind speed of the hot blast that tealeaves needs in dehydration can effectively be regulated, by a jockey 10 be set between block assembly 4 and the dewater unit replace original conveying, lifting means separating, the tealeaves of both being convenient to through kneading after breaing up is transported in the dehydration cylinder 3 of dewater unit, can reduce the floor space of equipment again greatly, reduce the cost of equipment.
In order to improve the degree of regulation of dehydration hot blast temperature and hot blast flowing velocity, described electromagnetic heating system 6 comprises hot-blast stove cavity 7, blower fan 2, hot blast efferent duct 8 and at least two electromagnetic heaters 1; Hot-blast stove cavity 7 is provided with cold wind input port 71 and hot blast delivery outlet 72; The output of blower fan 2 and cold wind input port 71 are connected, and input is equipped with at least two air-flow plates 21; The input of hot blast efferent duct 8 and hot blast delivery outlet 72 are connected, and output stretches in the dehydration cylinder 3; Many electromagnetic heaters are handed over being installed on the two lateral walls in the hot-blast stove cavity 7 of 1 mistake, and constitute the hot blast transfer passage with the madial wall of hot-blast stove cavity 7; The power supply of each electromagnetic heater 1 is independently control separately.Like this, when the temperature of hot blast can not satisfy dehydration and requires, can increase or reduce the heat energy that electromagnetic heater 1 provides in hot-blast stove cavity 7 by the connection platform number that increases or reduce electromagnetic heater 1, thereby reach the purpose of effective adjusting hot blast temperature; When the flowing velocity of hot blast can not meet the demands, can change the sectional area size of air inlet by the air-flow plate 21 of regulating blower fan 2 inputs, reach and regulate what of the air quantity enter in the hot-blast stove cavity 7, reach the purpose of regulating wind speed, certainly, when the cold wind air quantity of input changes from small to big, under the constant situation of platform number that electromagnetic heater 1 is connected, also can play the purpose of certain adjusting wind-warm syndrome, so just can reach the wind-warm syndrome of accurate adjusting dehydration hot blast and the purpose of wind speed.
In the above-mentioned embodiment, when regulating wind-warm syndrome by electromagnetic heater 1, be whole and be switched on or switched off electromagnetic heater 1, the cold wind of input is progressively heated along the hot blast transfer passage, the temperature of the hot blast that comes out like this is uneven permanent, degree of regulation to wind-warm syndrome also can be affected simultaneously, for the temperature that makes hot blast constant as far as possible, make the structure of electromagnetic heater 1 simple as far as possible simultaneously, electromagnetic heater 1 is made up of heating plate 12, heat insulation foam 13, fin 14 and two group electromagnetic induction coils 11 at least; Described plurality of electromagnetic induction coil 11 is installed in the same heating plate 12, and independent separately control; Between the electromagnetic induction coil 11 and heating plate 12 of heat insulation foam 13 in heating plate 12; Fin 14 is installed in heating plate 12 outsides.Like this, when regulating the temperature of hot blast, electromagnetic heater 1 is not whole and quits work, and part electromagnetic induction coil 11 quits work, can guarantee to import cold wind and on the wind-heat transfer passage, progressively heat, and then guarantee the constant and degree of regulation of hot blast temperature.
After the wind speed of hot blast and wind-warm syndrome are controlled well, just can be transported in the dehydration cylinder 3 by warm-air pipe efferent duct 8, to breaing up the tealeaves of sending in the dehydration cylinder 3 by jockey 10 back and advance dehydration by separating block assembly 4, for hot blast can evenly be distributed in dehydration cylinder 3, stretch on the output of the hot blast efferent duct 8 in the dehydration cylinder 3 and be provided with a plurality of air outlets 81 vertically, so just, can make in the wringer roll tube 3 wind-warm syndrome, wind speed, the blast of hot blast everywhere basic identical, air quantity is also basic identical, reaches the purpose that tealeaves is evenly dewatered.
Improve the dehydration quality of tealeaves, except outside the Pass wind speed, wind-warm syndrome, blast with the dehydration hot blast have, also with sent into the rotary speed of the quantity of the tealeaves in the dehydration cylinder 3 and the cylinder 3 that dewaters by jockey 10 relevant through separating block assembly 4 and break up the back.For can according to the dehydration hot blast wind speed, wind-warm syndrome, blast is regulated the quantity of sending into the tealeaves in the dehydration cylinder 3, and the rotary speed of dehydration cylinder 3, multi-functional dewaterer of the present utility model also comprises drum drive motor 9, break up frame drive motors 5 and a cover contains motor frequency conversion device 91, the electric control system of electromagnetism frequency converter 111 and motor voltage regulating module 51, motor frequency conversion device 91 is connected on drum drive motor 9 control circuits, motor voltage regulating module 51 is connected to be broken up on frame drive motors 5 control circuits, and electromagnetism frequency converter 111 is connected on electromagnetic heater 1 control circuit.Like this in the time will regulating the rotating speed of the quantity of separating the tealeaves that block assembly 4 breaks up and dehydration cylinder 3, only need can regulate drum drive motor 9 and break up the rotating speed of frame drive motors 5 by motor frequency conversion device 91 and motor voltage regulating module 51, reach the adjusting purpose.In order to reduce the production cost of this multi-functional tealeaves dewaterer; described motor frequency conversion device 91, electromagnetism frequency converter 111 and motor voltage regulating module 51 are a kind of power module that can change supply frequency commonly used in the prior art; if but these modules are when being used to regulate motor speed; be mainly used in the start-up system of regulating the king-sized motor of load in order to the protection motor, and do not have to be used for the precedent that motor speed is regulated in less being used to of motor load substantially.
For the structure that makes jockey 10 is simple as much as possible, can realize carrying the tealeaves function after breaing up again, described jockey 10 is a tube connector, and its input is communicated with the delivery outlet 41 of separating block assembly, and output is communicated with dehydration cylinder 3.

Claims (7)

1. multi-functional tealeaves dewaterer, comprise the dewater unit of separating block assembly (4) and heating system being installed, separate block assembly (4) and be provided with tealeaves delivery outlet (41), dewater unit is provided with dehydration cylinder (3), it is characterized in that: be provided with jockey (10) between block assembly (4) and the dewater unit separating; The input of jockey (10) is communicated with the delivery outlet of separating block assembly (4) (41), and output is communicated with dehydration cylinder (3); Heating system is electromagnetic heating system (6).
2. a kind of multi-functional tealeaves dewaterer according to claim 1 is characterized in that: described electromagnetic heating system (6) comprises hot-blast stove cavity (7), blower fan (2), hot blast efferent duct (8) and at least two electromagnetic heaters (1); Hot-blast stove cavity (7) is provided with cold wind input port (71) and hot blast delivery outlet (72); The output of blower fan (2) and cold wind input port (71) are connected, and input is equipped with at least two air-flow plates (21); The input of hot blast efferent duct (8) and hot blast delivery outlet (72) are connected, and output stretches in the dehydration cylinder (3); Many electromagnetic heaters (1) are staggered is installed on the two lateral walls in the hot-blast stove cavity (7), and constitutes the hot blast transfer passage with the madial wall of hot-blast stove cavity (7); Each electromagnetic heater (1) power supply is independently control separately.
3. a kind of multi-functional tealeaves dewaterer according to claim 2 is characterized in that: electromagnetic heater (1) comprises heating plate (12), heat insulation foam (13), fin (14) and at least two group electromagnetic induction coils (11); Described plurality of electromagnetic induction coil (11) is installed in the same heating plate (12), and independent separately control; Heat insulation foam (13) is positioned between the electromagnetic induction coil (11) and heating plate (12) of heating plate (12); Fin (14) is installed in heating plate (12) outside.
4. according to claim 2 or 3 described a kind of multi-functional tealeaves dewaterers, it is characterized in that: hot blast efferent duct (8) stretches on the interior output of dehydration cylinder (3) and is provided with a plurality of exhaust vents (81) vertically.
5. a kind of multi-functional tealeaves dewaterer according to claim 4, it is characterized in that: also comprise drum drive motor (9), break up frame drive motors (5) and a cover contains the electric control system of motor frequency conversion device (91), electromagnetism frequency converter (111) and motor voltage regulating module (51), motor frequency conversion device (91) is connected on drum drive motor (9) control circuit, motor voltage regulating module (51) is connected to be broken up on frame drive motors (5) control circuit, and electromagnetism frequency converter (111) is connected on electromagnetic heater (1) control circuit.
6. a kind of multi-functional tealeaves dewaterer according to claim 1 is characterized in that: described jockey (10) is a tube connector, and its input is communicated with the delivery outlet of separating block assembly (41), and output is communicated with dehydration cylinder (3).
7. according to claim 1,2,3 or 6 described a kind of multi-functional tealeaves dewaterers, it is characterized in that: also comprise drum drive motor (9), break up frame drive motors (5) and a cover contains the electric control system of motor frequency conversion device (91), electromagnetism frequency converter (111) and motor voltage regulating module (51), motor frequency conversion device (91) is connected on drum drive motor (9) control circuit, motor voltage regulating module (51) is connected to be broken up on frame drive motors (5) control circuit, and electromagnetism frequency converter (111) is connected on electromagnetic heater (1) control circuit.
CN201120006909XU 2011-01-11 2011-01-11 Multifunctional tea-leaf dewatering machine Expired - Fee Related CN201995521U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201120006909XU CN201995521U (en) 2011-01-11 2011-01-11 Multifunctional tea-leaf dewatering machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201120006909XU CN201995521U (en) 2011-01-11 2011-01-11 Multifunctional tea-leaf dewatering machine

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CN201995521U true CN201995521U (en) 2011-10-05

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102845542A (en) * 2012-09-28 2013-01-02 普安县宏鑫茶业开发有限公司 New process for producing broken black tea

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102845542A (en) * 2012-09-28 2013-01-02 普安县宏鑫茶业开发有限公司 New process for producing broken black tea

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20150930

Address after: 610021 Sichuan city of Chengdu province Yushuang Road No. 10

Patentee after: Mechanical Research Institute of China Test Technology Research Institute

Address before: Chengdu City, Sichuan province Chenghua District 610021 Ring Road East three section Yushuang Road No. 10

Patentee before: Sichuan Zhongce Meter Technology Co.,Ltd.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20111005

Termination date: 20190111

CF01 Termination of patent right due to non-payment of annual fee