Automatic lubricator
Technical field
The application relates to field of mechanical technique, particularly relates to a kind of automatic lubricator that can lubricate a plurality of equipment.
Background technique
The dry oil lubrication device of machinery has two kinds usually in the market, and a kind of is intelligent centralized lubrication system, and second kind is to adopt manually to add the dry oil lubrication device.In existing these two kinds of dry oil lubrication devices, the intelligence centralized lubrication system, though can realize automatic, intelligent, many equipment lubrications, but its cost is very high, manually add the dry oil lubrication device, then can only be small-sized to some, a spot of equipment is lubricated, and can't realize automation, and manual operation wasted time and energy.
By to prior art research, the claimant finds: at present, still do not have a kind of low-cost lubricating fitting, not only can be lubricated small number of devices automatically, but also can be lubricated a plurality of equipment automatically.
The model utility content
In view of this, the embodiment of the present application provides a kind of automatic lubricator, low price, and not only can be lubricated small number of devices automatically, can also be lubricated a plurality of equipment automatically.
To achieve these goals, the technological scheme that provides of the embodiment of the present application is as follows:
A kind of automatic lubricator comprises pump control system and the branch oil system that is connected with described pump control system, wherein:
Described pump control system comprises: oil pump, the drive motor that is connected with described oil pump and with the joining master control single-chip microcomputer of described drive motor;
Oil system comprised in described minute: with the oily single-chip microcomputer of the joining branch of described master control single-chip microcomputer and valve, with the joining reducing motor of the oily single-chip microcomputer of described branch, rotating disk distributor that is connected with described reducing motor and is connected and the detection dish that is connected with described reducing motor rotating shaft with described oil pump.
Preferably, described rotating disk distributor comprises: oil-feed dish, rotating disk and go out food tray, wherein:
Described oil-feed dish with go out the food tray sealing and fixing together, and described oil-feed dish is provided with rotary shaft hole that runs through and the oil inlet hole that is connected with described oil pump by described valve, describedly goes out food tray and is provided with a plurality of oil outlets that run through;
Described rotating disk is at described oil-feed dish and go out between the food tray, and it is provided with and send oilhole, and the rotating shaft of described reducing motor is connected with described rotating disk by described rotary shaft hole.
Preferably, described oil-feed dish inboard also is provided with an annular oil groove and two annular seal grooves, and described annular oil groove and two annular seal grooves are the center of circle with the center of circle of described rotary shaft hole all;
The radius of described annular oil groove equals the distance between described rotary shaft hole and the oil inlet hole;
In described two annular seal grooves, the radius of an annular seal groove is greater than the radius of described annular oil groove, and the radius of another annular seal groove is less than the radius of described annular oil groove.
Preferably, be provided with seal ring or sealing gasket in described two annular seal grooves.
Preferably, the oilhole that send on the described rotating disk is the center of circle, is radius with the distance between described rotary shaft hole and the oil inlet hole with the center of circle of described rotary shaft hole.
Preferably, described rotating disk is respectively with described oil-feed dish with go out the face that food tray rubs mutually and be provided with chromium coating.
Preferably, described to go out the center of circle that a plurality of oil outlets are positioned at described rotary shaft hole on the food tray be on the same circumference in the center of circle, and a plurality of oil outlet Equal round.
Preferably, described valve is a solenoid directional control valve.
Preferably, described pump control system is connected with a plurality of described minute oil system.
By above technological scheme as seen, in this automatic lubricator that the embodiment of the present application provides, comprise oil-feed dish, rotating disk in the rotating disk distributor and go out food tray, the oil-feed dish is provided with oil inlet hole and annular oil groove, rotating disk is provided with and send oilhole, go out food tray and be provided with a plurality of oil outlets, oil inlet hole is connected with oil pump by valve, oil outlet is connected with treating lubricating utensil by joint, and oil inlet hole, annular oil groove, to send oilhole and a plurality of oil outlets all to be positioned at rotating shaft with reducing motor be that the center of circle and radius are mutually on the equal circumference.This automatic lubricator is when work, dividing oily Single-chip Controlling reducing motor to drive rotating disk will send oilhole and treat that the oil outlet that lubricating utensil connects is relative, the main control singlechip control valve is opened then, and start drive motor and drive oil pump and treat lubricating utensil and buy oil, after the end of buying oil, throttle down and drive motor, and will send oilhole relative with next oil outlet on the rotating disk treat that to the next one lubricating utensil buys oil then successively.
This automatic lubricator is simple in structure, be convenient to make, and control system is single-chip microcomputer, greatly reduces manufacture cost.
In addition, the quantity of Run Hua equipment as required, the pump control system of this automatic lubricator can also be connected with a plurality of minutes oil systems, so that the quantity of the equipment that this automatic lubricator can lubricate can free adjustment, a plurality of equipment is lubricated.
Description of drawings
In order to be illustrated more clearly in the embodiment of the present application or technological scheme of the prior art, to do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below, apparently, the accompanying drawing that describes below only is some embodiments that put down in writing among the application, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
The general structure schematic representation of the automatic lubricator that Fig. 1 provides for the embodiment of the present application;
The sectional view of the rotating disk distributor that Fig. 2 provides for the embodiment of the present application;
The structural representation of the oil-feed dish that Fig. 3 provides for the embodiment of the present application;
The structural representation that goes out food tray that Fig. 4 provides for the embodiment of the present application;
The structural representation of the rotating disk that Fig. 5 provides for the embodiment of the present application.
Embodiment
In order to make those skilled in the art person understand technological scheme among the application better, below in conjunction with the accompanying drawing in the embodiment of the present application, technological scheme in the embodiment of the present application is clearly and completely described, obviously, described embodiment only is the application's part embodiment, rather than whole embodiments.Based on the embodiment among the application, those of ordinary skills are not making the every other embodiment who is obtained under the creative work prerequisite, all should belong to the scope of the application's protection.
The general structure schematic representation of the automatic lubricator that Fig. 1 provides for the embodiment of the present application.
As shown in Figure 1, this automatic lubricator comprises: pump control system 1 and branch oil system 12, and wherein: pump control system 1 comprises: oil pump 3, master control single-chip microcomputer 5 and drive motor 6; Divide oil system 12 to comprise: to divide oily single-chip microcomputer 7, reducing motor 8, valve 9, rotating disk distributor 10 and detection dish 11.In the embodiment of the present application, as shown in Figure 1, in pump control system 1, also be provided with safety valve 2, be used for when raise suddenly surpass the oil pressure of authorized pressure the time, control oil pump 3 carries out off-load.
The sectional view of the rotating disk distributor that Fig. 2 provides for the embodiment of the present application.The structural representation of the oil-feed dish that Fig. 3 provides for the embodiment of the present application.The structural representation that goes out food tray that Fig. 4 provides for the embodiment of the present application.The structural representation of the rotating disk that Fig. 5 provides for the embodiment of the present application.
As Fig. 2, Fig. 3, Fig. 4 and shown in Figure 5, rotating disk distributor 10 in this minute oil system 12 comprises: oil-feed dish 25, rotating disk 34 and go out food tray 26, wherein: oil-feed dish 25 with go out food tray 26 sealing and fixing and be in the same place, and oil-feed dish 25 is provided with rotary shaft hole 21 and the oil inlet hole 22 that runs through, go out food tray 26 and be provided with a plurality of oil outlets 32 that run through, rotating disk 34 is at oil-feed dish 25 and go out between the food tray 26, and it is provided with and send oilhole 33, and the rotating shaft 20 of reducing motor 8 is connected with rotating disk 34 by rotary shaft hole 21.In the embodiment of the present application, oil-feed dish 25 and go out to be provided with bolt hole 23 on the food tray 26, and be fixed together by food tray bolt 24, and both contacted positions are provided with total seal groove 35, and be provided with seal ring 36, so that oil-feed dish 25 and go out sealing mutually between the food tray 26 in total seal groove 35 inside.
Oil inlet hole 22 on the oil-feed dish 25 is connected with oil pump 3 by oil transport pipeline, and valve 9 is installed on the oil transport pipeline, is used to control the switching of oil transport pipeline, and in the embodiment of the present application, valve 9 is preferably solenoid directional control valve.As shown in Figure 3, an annular oil groove 17 and two annular seal grooves are set also in the inboard of oil-feed dish 25, two annular seal grooves are respectively outer ring seal groove 15 and interior annular seal groove 18.Wherein annular oil groove 17 and two annular seal grooves 15,18 are the center of circle with the center of circle of rotary shaft hole 21 all, concentric circle each other, and the radius of annular oil groove 17 equals the center of circle of rotary shaft hole 21 and the distance between the oil inlet hole 22, and annular oil groove 17 also is connected with oil inlet hole 22.In two annular seal grooves, the radius of outer ring seal groove 15 is greater than the radius of annular oil groove 17, the radius of interior annular seal groove 18 is less than the radius of annular oil groove 17, seal ring 16,19 is set respectively in two annular seal grooves, to guarantee the sealing of annular oil groove 17, make the oil that enters by oil inlet hole 22 can only be positioned at annular oil groove 17, and can not reveal.Flow into oil-feed dish 25 and go out space between the food tray 26.In addition in the embodiment of the present application, on oil-feed dish 25, also be provided with fixed base 14, be used to install and fix rotating disk 34.
On the rotating disk 34 to send oilhole 33 be the center of circle in the center of circle with rotary shaft hole, be on the circumference of radius with the distance between the center of circle of the center of circle of rotary shaft hole and oil inlet hole, as shown in Figure 4, when rotating disk 34 rotates around the center of circle of rotating shaft, can guarantee to send oilhole 33 to be connected with annular oil groove all the time like this.Be provided with the axis hole 37 of fixed rotating shaft 20 at rotating disk 34.In addition, with oil-feed dish 25 with go out on food tray 26 contacted two faces to be provided with chromium coating,, prolong the working life of rotating disk 34 on the rotating disk 34 to improve the frictional strength of rotating disk 34.
As shown in Figure 5, go out food tray 26 and be provided with a plurality of oil outlets 32, a plurality of oil outlets 32 are the center of circle in the center of circle with rotary shaft hole, with rotary shaft hole and to send the distance between the oilhole be on the same circumference of radius, and the distance between adjacent two oil outlets equates that promptly a plurality of oil outlets 32 are with this circumference five equilibrium.The periphery of each oil outlet 32 is provided with oilhole seal groove 30 in addition, and is provided with oilhole seal ring 31 in oilhole seal groove 30, when making things convenient for oil outlet 32 to be connected with joint, guarantees the sealing between oil outlet 32 and the joint.
Detection dish 11 is installed in to change and takes out on 20, and between reducing motor 8 and rotating disk distributor 10, is used for when buying oil, and determines to send the relative position of oilhole 33 with a plurality of oil outlets 32.
Among these other embodiments of external the application, the quantity of Run Hua equipment as required, the pump control system of this automatic lubricator can also be connected with a plurality of minutes oil systems, so that the quantity of the equipment that this automatic lubricator can lubricate can free adjustment, a plurality of equipment is lubricated.
This oil feeder that the embodiment of the present application provides is when work, a certain oil outlet 32 at first is set for controlling zero point, and will remain on same angle in the radial direction at axle 20 zero point as this oil outlet 32 of controlling zero point and the control that detection dish 11 is provided with, make the control zero point that this oil outlet 32 is indicated on detection dish 11, determine then and the needed fuel feeding parameter of oil outlet 32 joining equipment that goes out food tray 26, comprising lubricants capacity, lubricated number of times and lubrication time, and programme according to details.The oily single-chip microcomputer 7 common controls of detection dish 11 and circuit thereof and branch divide oil, and master control single-chip microcomputer 5 carries out whole system control.The program input that writes is divided in the oily single-chip microcomputer 7, control reducing motor 8 drives rotating disk 34, make and send oilhole 33 to aim at the oil outlet 32 that is connected with the equipment lubrication point that will buy oil, divide oily single-chip microcomputer 7 to give master control single-chip microcomputer 5 then with the fuel feeding feedback information, master control Single-chip Controlling valve 9 is opened, and starting electrical machinery 6 drive oil pumps 3 carry out fuel feeding.According to the fuel feeding parameter of setting the equipment lubrication point that will buy oil in the program, when reaching the fuel feeding parameter and reach requirement, main control single-chip microcomputer 5 control valves 9 are closed, and divide oily single-chip microcomputer 7 control reducing motors 8 drive rotating disks 34 to get back to and control zero point.And according to the program of importing, rotate rotating disk 34 and aim at next lubricating point, open valve 9 then, buy oil.If need not buy oil in the program of input, then master control single-chip microcomputer 5 control motors 6 stop, and fuel feeding stops.
By above technological scheme as seen, in this automatic lubricator that the embodiment of the present application provides, comprise oil-feed dish, rotating disk in the rotating disk distributor and go out food tray, the oil-feed dish is provided with oil inlet hole and annular oil groove, rotating disk is provided with and send oilhole, go out food tray and be provided with a plurality of oil outlets, oil inlet hole is connected with oil pump by valve, oil outlet is connected with treating lubricating utensil by joint, and oil inlet hole, annular oil groove, to send oilhole and a plurality of oil outlet all to be positioned at rotating shaft with reducing motor be on the circumference that equates of the center of circle and radius.This automatic lubricator is when work, dividing oily Single-chip Controlling reducing motor to drive rotating disk will send oilhole and treat that the oil outlet that lubricating utensil connects is relative, the main control singlechip control valve is opened then, and start drive motor and drive oil pump and treat lubricating utensil and buy oil, after the end of buying oil, throttle down and drive motor, and will send oilhole relative with next oil outlet on the rotating disk treat that to the next one lubricating utensil buys oil then successively.
This automatic lubricator is simple in structure, be convenient to make, and control system is single-chip microcomputer, greatly reduces manufacture cost.
In addition, the quantity of Run Hua equipment as required, the pump control system of this automatic lubricator can also be connected with a plurality of minutes oil systems, so that the quantity of the equipment that this automatic lubricator can lubricate can free adjustment, a plurality of equipment is lubricated.
The above only is the application's a preferred implementation, makes those skilled in the art can understand or realize the application.Multiple modification to these embodiments will be conspicuous to one skilled in the art, and defined herein General Principle can realize under the situation of the spirit or scope that do not break away from the application in other embodiments.Therefore, the application will can not be restricted to these embodiments shown in this article, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.