CN201980970U - High viscous material bulking device - Google Patents
High viscous material bulking device Download PDFInfo
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- CN201980970U CN201980970U CN2011200089337U CN201120008933U CN201980970U CN 201980970 U CN201980970 U CN 201980970U CN 2011200089337 U CN2011200089337 U CN 2011200089337U CN 201120008933 U CN201120008933 U CN 201120008933U CN 201980970 U CN201980970 U CN 201980970U
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- tank
- leakproof
- storage buffer
- gas storage
- filling apparatus
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Abstract
The utility model discloses a high viscous material bulking device, which comprises a closed container, wherein the upper part and the lower part of the closed container are respectively provided with a material filling port and a material outlet, the upper part of the closed container is communicated with an air storage pressure stabilizing tank which is used for storing the air that has the consistent air pressure with that of the inner side of the closed container, and the volume of the air storage pressure stabilizing tank is larger than that of the closed container. In the high viscous material bulking device, the air storage pressure stabilizing tank with a larger volume is adopted to be communicated onto the closed container, when materials in the closed container change, air in the air storage pressure stabilizing tank can timely enter the closed container for keeping the air pressure stable, accordingly, the fluctuation of the air pressure is greatly reduced, the air pressure of the closed container is kept stable, the difference of split bulking at each time is reduced, and the bulking quality is improved.
Description
Technical field
The utility model relates to a kind of high sticking material filling apparatus.
Background technology
High sticking material is a kind of fluid foods with high thickness, high resistance-hysteresis characteristic, honey for example, syrup, glue etc., its sticking degree ≧ 10000 cPs.During the packing can of the inner wrapping goods of the sticking material of this height, the gravity that only relies on self is to realize industrializedly, therefore needs to adopt the method for intensified pressure to improve the efficient of can.But along with the packing can of the sticking material of height, its pressure also can produce fluctuation or reduce, and this unsettled pressure can cause the content of the sticking material of height of each can to produce difference, causes the packing can even.CN201686024U discloses a kind of device of constant pressure filling viscous fluid, comprise leakproof tank, the top of leakproof tank is provided with the material inlet, the bottom is provided with material outlet and connects bottle placer, top at leakproof tank also is connected with the pressurization stable-pressure device, this device can inject leakproof tank with pressurized air, this device also adopts pulse electromagnetic blow off valve, temperature sensor and pressure operated switch etc., can detect at any time and adjusts the stable air pressure that remains in the leakproof tank by instant inflation venting.But adopt the filling apparatus of said structure to have following problem: 1, the pressurized air in the leakproof tank is let slip Cheng Zhonghui in inflation repeatedly and is produced loss, has increased compressed-air actuated use cost; 2, adopting air is medium, there are contaminant particles, germ and pollutants in the air, when the high sticking material of the higher foodstuff of can hygienic requirements or medicine class, need before entering leakproof tank, pressurized air carry out a large amount of removal of impurities and disinfection, use very inconvenience, if adopt pure gas can cause a large amount of wastes; 3, when height glues mass transport to leakproof tank, generally adopt high-pressure pump or hydraulic compressor to extract and squeeze note, consequent conveying can also discharge thereupon, has caused the waste of the energy.
The utility model content
The purpose of this utility model provides a kind of high sticking material filling apparatus, and is simple in structure easy to use, can improve energy utilization rate, reduces the cost of can.
In order to realize above purpose, the technical scheme that the utility model adopted is: a kind of high sticking material filling apparatus, comprise leakproof tank, the upper and lower of this leakproof tank is respectively equipped with material inlet and material outlet, the top of described leakproof tank is communicated with the gas storage buffer tank that is used to store the gas consistent with the leakproof tank internal gas pressure, and the volume of this gas storage buffer tank is greater than the volume of described leakproof tank.
Be communicated with at least two leakproof tanks on the described same gas storage buffer tank, the volume of gas storage buffer tank is greater than all leakproof tank volume summations that is communicated with it.
Described leakproof tank is provided with and is used to control the sensor that material injects.
Described sensor comprises shutdown sense contact and the start sense contact that splits up and down,
Described material inlet is communicated with the high pressure dehvery pump.
Described gas storage buffer tank is communicated with accumulator unit.
Described material outlet is provided with definite quantity filling valve.
Described leakproof tank and/or gas storage buffer tank are provided with safety valve.
Described leakproof tank and/or gas storage buffer tank are provided with compression indicator.
Be provided with the triple valve that can be communicated with atmosphere between described gas storage buffer tank and the leakproof tank.
Height of the present utility model glues the material filling apparatus, employing is communicated with the gas storage buffer tank of big volume on leakproof tank, when the inventory in the leakproof tank changes, gas in the gas storage buffer tank can in time enter leakproof tank and keep the stable of air pressure, thereby greatly reduce floating of pressure, keep the pressure stability in the leakproof tank, reduced the difference between each packing can, improved the quality of can; And when material injected leakproof tank, the gas in the leakproof tank returned again in the gas storage buffer tank, and its conveying can obtain reservation, has improved rate of energy; In addition, adopt filling apparatus of the present utility model, gas in leakproof tank and the gas storage buffer tank can not cause damage in pouring process, therefore can adopt pure gas as pressure medium, as carbon dioxide, nitrogen etc., removal of impurities and disinfection apparatus at gas needn't be set, reduce the cost of can.
In addition, filling apparatus of the present utility model is communicated with a plurality of leakproof tanks on same gas storage buffer tank, the initial material of different volumes can be set in each leakproof tank, and the material injection length of each leakproof tank is separated, reduce the fluctuation of pressure, and improved the efficient of can greatly.
Description of drawings
Fig. 1 is the structural representation of the high sticking material filling apparatus of the utility model.
The specific embodiment
Embodiment
The high sticking material filling apparatus of the utility model as shown in Figure 1, comprise leakproof tank 1, the top of this leakproof tank 1 is that oval knot can tolerate higher air pressure, the tapered structure 13 in bottom and offer material outlet 16 at the vertex of a cone place of bottom, this material outlet 16 is provided with definite quantity filling valve 2, is used for quantitative filling and prepares the inner wrapping goods; Offer material inlet 15 on the top of leakproof tank, this material inlet 15 has high pressure dehvery pump 9 by pipeline connection, be used for carrying out the defeated material of high pressure to leakproof tank 1,18 are used for the coupling link material source among the figure, on the pipeline between high pressure dehvery pump 9 and the leakproof tank 1, be provided with check valve 14, prevent that the high pressure in the leakproof tank 1 from flow backwards material.There is the gas storage buffer tank 11 of volume greater than leakproof tank 1 at top at leakproof tank 1 by pipeline connection, also gaholder 7 is arranged on the gas storage buffer tank 11 by pipeline connection, the air extractor duct place of gaholder 7 is communicated with constant pressure valve 8, wherein the gas in the gaholder can adopt the clean gas that does not react or act on material, as carbon dioxide or nitrogen.On leakproof tank 1 and gas storage buffer tank 11, be respectively equipped with safety valve 6,26 and compression indicator 5,25.Be provided with shutdown sense contact 4 and start sense contact 3 on the sidewall of leakproof tank 1, shutdown sense contact 4 and start sense contact 3 split and are respectively applied for the shutdown and the start of control high pressure dehvery pump 9 up and down.Be communicated with triple valve 12 on the pipeline between leakproof tank 1 and the gas storage buffer tank 11, the air pressure that the 3rd opening 17 of this triple valve 12 can release leakproof tank 1 is used for cleaning, replacing or the maintenance of leakproof tank.
The volume of gas storage buffer tank can be set according to the allowed band of fluctuation of pressure, it is fluctuation of pressure area requirement harshness, it is very big that the volume of gas storage buffer tank then needs to be provided with, and the fluctuation of pressure area requirement is loose, and the volume of gas storage buffer tank then relative set is less.
As further improvement, can on same gas storage buffer tank, be communicated with a plurality of leakproof tanks, at each leakproof tank the high pressure dehvery pump is set accordingly, check valve, safety valve, compression indicator, triple valve, the sensor that definite quantity filling valve and control material inject, the initial material of different volumes is set in each leakproof tank, for example adopt four leakproof tanks, with the volume between start sense contact and the shutdown sense contact is basic volume, be provided with 1/4 respectively in each leakproof tank, 2/4,3/4, the initial material of 4/4 basic volume, if adopt three leakproof tanks, be 1/3 accordingly, 2/3,3/3 basic volume, the material injection of each leakproof tank is separated uniformly, when the can simultaneously of all leakproof tanks, guarantee that the pressure variation is controlled at a basic volume, a plurality of leakproof tanks cans simultaneously that are provided with simultaneously can improve can efficient greatly.
Experimental example 1
The sticking material filling apparatus of height of the present utility model specifically uses step as follows when can honey (10000 cPs):
1, the safety valve 6,26 of leakproof tank 1 and gas storage buffer tank 11 is fixed to 3.1kg/cm
2, and adjust triple valve leakproof tank 1 is communicated with gas storage buffer tank 11, the 3rd opening 17 is in closed state at this moment;
2, open CO
2Gaholder 7 is with constant pressure valve 8 level pressure 3.0kg/cm
2Consistent to leakproof tank 1 with the pressure of gas storage buffer tank 11;
3, start high pressure dehvery pump 9, make 9 shutdown of high pressure dehvery pump stop to fail to material contact shutdown sense contact 4 and expect;
4, start definite quantity filling valve 2 and repeat perfusion, when the material in the leakproof tank 1 was reduced to the start sense contact, 9 starts of high pressure dehvery pump are defeated expected to material contact shutdown sense contact 4, so repeatedly.
Experimental example 2
The sticking material filling apparatus of height of the present utility model specifically uses step as follows when can concentration is 83% malt syrup (30000 cPs):
1, the safety valve 6,26 of leakproof tank 1 and gas storage buffer tank 11 is fixed to 8.1kg/cm
2, and adjust triple valve leakproof tank 1 is communicated with gas storage buffer tank 11, the 3rd opening 17 is in closed state at this moment;
2, open CO
2Gaholder 7 is with constant pressure valve 8 level pressure 3.0kg/cm
2Consistent to leakproof tank 1 with the pressure of gas storage buffer tank 11;
3, start high pressure dehvery pump 9, make 9 shutdown of high pressure dehvery pump stop to fail to material contact shutdown sense contact 4 and expect;
4, start definite quantity filling valve 2 and repeat perfusion, when the material in the leakproof tank 1 was reduced to the start sense contact, 9 starts of high pressure dehvery pump are defeated expected to material contact shutdown sense contact 4, so repeatedly.
When leakproof tank needs cleaning, replacing or shutdown to safeguard; the 3rd opening 17 of triple valve 12 is communicated with leakproof tank 1; this moment, the gas storage buffer tank 11 was in closed state, released high pressure gas in the leakproof tank 1 by the 3rd opening 17, cleaned then, changed or safeguard.
Claims (10)
1. one kind high sticking material filling apparatus, comprise leakproof tank, the upper and lower of this leakproof tank is respectively equipped with material inlet and material outlet, it is characterized in that: the top of described leakproof tank is communicated with the gas storage buffer tank that is used to store the gas consistent with the leakproof tank internal gas pressure, and the volume of this gas storage buffer tank is greater than the volume of described leakproof tank.
2. height according to claim 1 glues the material filling apparatus, it is characterized in that: be communicated with at least two leakproof tanks on the described same gas storage buffer tank, the volume of gas storage buffer tank is greater than all leakproof tank volume summations that is communicated with it.
3. height according to claim 1 and 2 glues the material filling apparatus, it is characterized in that: described leakproof tank is provided with and is used to control the sensor that material injects.
4. height according to claim 3 glues the material filling apparatus, it is characterized in that: described sensor comprises shutdown sense contact and the start sense contact that splits up and down.
5. height according to claim 1 and 2 glues the material filling apparatus, it is characterized in that: described material inlet is communicated with the high pressure dehvery pump.
6. height according to claim 1 and 2 glues the material filling apparatus, it is characterized in that: described gas storage buffer tank is communicated with accumulator unit.
7. height according to claim 1 and 2 glues the material filling apparatus, and it is characterized in that: described material outlet is provided with definite quantity filling valve.
8. height according to claim 1 and 2 glues the material filling apparatus, it is characterized in that: described leakproof tank and/or gas storage buffer tank are provided with safety valve.
9. height according to claim 1 and 2 glues the material filling apparatus, it is characterized in that: described leakproof tank and/or gas storage buffer tank are provided with compression indicator.
10. height according to claim 1 and 2 glues the material filling apparatus, it is characterized in that: be provided with the triple valve that can be communicated with atmosphere between described gas storage buffer tank and the leakproof tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200089337U CN201980970U (en) | 2011-01-13 | 2011-01-13 | High viscous material bulking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200089337U CN201980970U (en) | 2011-01-13 | 2011-01-13 | High viscous material bulking device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201980970U true CN201980970U (en) | 2011-09-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200089337U Expired - Fee Related CN201980970U (en) | 2011-01-13 | 2011-01-13 | High viscous material bulking device |
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| Country | Link |
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| CN (1) | CN201980970U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103011041A (en) * | 2012-11-30 | 2013-04-03 | 苏州紫冠自动化设备有限公司 | Voltage-stabilizing and flow-stabilizing control device of liquid filling machine |
| CN103967853A (en) * | 2013-01-25 | 2014-08-06 | 山东工大机械有限公司 | Liquid variable-frequency pressurizing system |
| CN104129748A (en) * | 2014-06-15 | 2014-11-05 | 安徽皖峰蜂业集团有限公司 | Honey automatic material supply device |
| CN104192788A (en) * | 2014-07-28 | 2014-12-10 | 郭英杰 | Novel honey pressurizing discharging system |
| CN106428678A (en) * | 2016-12-02 | 2017-02-22 | 镇江高美新材料有限公司 | Material pressing machine for bi-component liquid silica gel production |
| CN113998168A (en) * | 2021-11-12 | 2022-02-01 | 河北紫薇山制药有限责任公司 | Quantitative blanking device for resin liquid mixture |
-
2011
- 2011-01-13 CN CN2011200089337U patent/CN201980970U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103011041A (en) * | 2012-11-30 | 2013-04-03 | 苏州紫冠自动化设备有限公司 | Voltage-stabilizing and flow-stabilizing control device of liquid filling machine |
| CN103967853A (en) * | 2013-01-25 | 2014-08-06 | 山东工大机械有限公司 | Liquid variable-frequency pressurizing system |
| CN104129748A (en) * | 2014-06-15 | 2014-11-05 | 安徽皖峰蜂业集团有限公司 | Honey automatic material supply device |
| CN104192788A (en) * | 2014-07-28 | 2014-12-10 | 郭英杰 | Novel honey pressurizing discharging system |
| CN106428678A (en) * | 2016-12-02 | 2017-02-22 | 镇江高美新材料有限公司 | Material pressing machine for bi-component liquid silica gel production |
| CN113998168A (en) * | 2021-11-12 | 2022-02-01 | 河北紫薇山制药有限责任公司 | Quantitative blanking device for resin liquid mixture |
| CN113998168B (en) * | 2021-11-12 | 2023-01-31 | 河北紫薇山制药有限责任公司 | Quantitative blanking device for resin liquid mixture |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110921 Termination date: 20140113 |