CN201978805U - Full-hydraulic driving device for crawler belt moving type crushing station - Google Patents
Full-hydraulic driving device for crawler belt moving type crushing station Download PDFInfo
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- CN201978805U CN201978805U CN2011200498502U CN201120049850U CN201978805U CN 201978805 U CN201978805 U CN 201978805U CN 2011200498502 U CN2011200498502 U CN 2011200498502U CN 201120049850 U CN201120049850 U CN 201120049850U CN 201978805 U CN201978805 U CN 201978805U
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Abstract
The utility model provides a full-hydraulic driving device for a crawler belt moving type crushing station, which comprises a diesel engine, a hydraulic operating system and a crushing machine, wherein the input end of a hydraulic clutch is arranged on the main power output end of the diesel engine, the output end of the hydraulic clutch is connected with a transmission system, and the output end of the transmission system is connected with the crushing machine; a hydraulic oil pump is arranged on the branch power output end of the diesel engine; the hydraulic operating system is respectively connected with the output end of the hydraulic oil pump, the input end of the hydraulic clutch and the input end of an executing element through a hydraulic pipeline; and the diesel engine, the hydraulic operating system and the crushing machine are respectively arranged on a machine frame. As power o the diesel engine is directly transmitted to the hydraulic oil pump and the hydraulic clutch, no losses are caused during energy conversion; therefore, the energy using efficiency is increased and the high performance of the full-hydraulic driving device is ensured. The full-hydraulic driving device is quite popular in foreign countries, which provides technical guarantee for Chinese products to enter the world and the international market.
Description
Technical field
The utility model relates to field of cracking machine, particularly caterpillar band mobile Crushing Station fully hydraulic drive.
Background technology
The caterpillar band mobile Crushing Station can be applicable to the break process of the material in the fields such as construction of road and bridge, urban construction, mine, stone pit at present.Owing in the material processing procedure in these fields, need continuous mobile working face and pavement behavior relatively poor.Therefore, the caterpillar band mobile Crushing Station that setting need not the crawler unit of outside traction, promptly moves voluntarily in the scope of work-yard, satisfy the working condition requirement of the material processing in these fields, and utilized the walking locomotive function of Crushing Station, significantly reduced the material handling amount.Because the particularity of caterpillar band mobile Crushing Station structure, its design relates to aspect technology such as electricity, liquid, machine, control, walking, and whole caterpillar band mobile Crushing Station belongs to the higher high-end disintegrating apparatus of technology content; It should have: high-performance (high throughput), high reliability, compact conformation, handsome in appearance, high-adaptability, smooth running, and also the crawler belt grounding pressure is wanted characteristics such as little.
At present, in the product of the same type at home, also comprise " ZL 200720113853.1 caterpillar track travelling breakers ", all adopt diesel generating set as power switching device, and drive each motor by the electric energy that generating set provides, drive each unit work respectively; It is the motor of Diesel engine+generator+each executing agency of driving.This kind drive unit form, have the following disadvantages: 1) mechanical energy at engine is converted in the electric energy process of generator, cause energy loss, under certain power, the driving efficient and the diesel engine power output of diesel engine have been reduced, simultaneously also reduce the use power of each executing agency, reduced the service behaviour (disposal ability) of each executing agency; 2) owing to there is the motor of generator and each executing agency of driving, therefore increased overall dimensions, the volume and weight of caterpillar band mobile Crushing Station, it is huge that structure also seems, makes troubles to walking; 3) because in the break process of material in fields such as mine, stone pit, ubiquity overload phenomenon, and it is not strong to drive the overload capacity of motor of each executing agency; 4) because caterpillar band mobile Crushing Station range of application is wider, in each field, in the break process of material, often adjust the running parameter of each executing agency, as: speed change.Obviously, motor will be realized this function, needs to increase frequency converter, and its operation is complicated, and technology content is not high; 5) under equal dispose high-power, the weight of generator and motor has increased caterpillar track travelling Crushing Station gross weight, has also increased the crawler belt grounding pressure.
The utility model content
In order to overcome the deficiency of above-mentioned employing " motor of Diesel engine+generator+each executing agency of driving " drive unit pattern; The low deficiency of energy conversion efficiency in order to remedy other energy conversion modes simultaneously, the utility model provides a kind of caterpillar band mobile Crushing Station fully hydraulic drive, and the power of Diesel engine is directly passed to hydraulic oil pump and hydraulic clutch.
The technical scheme that the utility model technical solution problem is adopted is:
A kind of caterpillar band mobile Crushing Station fully hydraulic drive comprises Diesel engine, hydraulic operating system, disintegrating machine;
The input of hydraulic clutch is installed on the active force output of described Diesel engine, and the output of described hydraulic clutch connects transmission system, and the output of described transmission system is connected with described disintegrating machine;
On the branch power output of described Diesel engine hydraulic oil pump is installed, described hydraulic operating system is connected with described hydraulic oil delivery side of pump, is connected with described hydraulic clutch, is connected with the input of executive component by fluid pressure line C one end by fluid pressure line B one end by fluid pressure line A one end respectively; Described hydraulic operating system is controlled by electric control system, connects with electric wire between them; Programmable logic controller (PLC)), remote controller transmitter and remote-controlled receiver form electric control system is by power cabinet, PLC cabinet (PLC:Praogrammable Logic Controller:;
Further, described Diesel engine can be controlled with the public electric control system of described hydraulic operating system, also can control with each personal electric control system of described hydraulic operating system;
The above Diesel engine, hydraulic operating system, disintegrating machine, fluid pressure line A, fluid pressure line B, fluid pressure line C, electric control system are installed on the frame.
Beneficial effect
Because the power of Diesel engine is directly passed to hydraulic oil pump and hydraulic clutch, and therefore middle noenergy transition loss, has improved the energy service efficiency of caterpillar band mobile Crushing Station; Thereby guaranteed the high-performance of machine; Owing to adopted single Diesel engine as power source, single Diesel engine is in light weight, volume is little and purchase cost is not high, reduced the manufacturing cost of caterpillar band mobile Crushing Station, reduced the profile of machine, stability when having improved machine and moving, the crawler belt grounding pressure that has also reduced simultaneously in addition, thus Diesel engine energy consumption when machine moves reduced; Owing to adopted hydraulic motor as executive component, it has high overload and can realize infinite variable speed characteristics, has guaranteed the functional reliability and the labor aptitude of operating mechanism, has reduced the machine maintenance rate, improve energy utilization efficiency, thereby reduced the use cost of machine; Owing to adopt the caterpillar band mobile Crushing Station of fully hydraulic drive to belong to the content that possesses skills high-end product higher, that can realize high automation, its marketed is the high-end customer of American-European countries, the fully hydraulic drive product uses very universal in these countries, therefore, this product can satisfy client's use habit and instructions for use fully, thereby go to the world for middle home made article, be dissolved into the international market, technical guarantee is provided, promote the spirit of national industry, its social benefit is self-evident.
Description of drawings
Fig. 1 full hydraulic drive caterpillar band mobile Crushing Station structure chart;
Fig. 2 caterpillar band mobile Crushing Station fully hydraulic drive schematic diagram.
Number in the figure:
1, feed hopper 2, feed belt machine 3, lubrication station 4, crawler driving whell 5, crawler belt 6, hydraulic motor 7, disintegrating machine 8, track guiding wheel 9, Diesel engine 10, Hydraulic Station 11, frame 12, outfeed belt machine 13, hydraulic motor 14, hydraulic clutch 15, transmission system 16, hydraulic oil pump 17, fluid pressure line A 18, hydraulic operating system 19, fluid pressure line B20, fluid pressure line C 21, executive component 22, hydraulic cylinder 23, hydraulic cylinder 24, oil pump hydraulic motor 25, oil pump hydraulic motor 26, driving wheel hydraulic motor 27, hydraulic cylinder 28, electric control system A 29, electric control system B
The specific embodiment
Below in conjunction with an embodiment,, the utility model is further described with reference to Fig. 1, Fig. 2.
A kind of caterpillar band mobile Crushing Station fully hydraulic drive comprises Diesel engine 9, hydraulic oil pump 16, fluid pressure line A17, hydraulic operating system 18, fluid pressure line B19, fluid pressure line C20, executive component 21 (as: hydraulic motor and hydraulic cylinder); Also comprise hydraulic clutch 14, transmission system 15, disintegrating machine 7.Described hydraulic oil pump 16 is installed on the branch power output of Diesel engine 9, described fluid pressure line A17 one end is connected with the output of hydraulic oil pump 16, the other end is connected with the input of hydraulic operating system 18, described fluid pressure line C20 one end is connected on the output of hydraulic operating system 18, the other end is connected on the input of executive component 21, fluid pressure line B19 one end is connected on the output of hydraulic operating system 18, the other end is connected on the hydraulic clutch 14, in addition, the input of described hydraulic clutch 14 is installed on the active force output of Diesel engine 9, its output is connected with the input of transmission system 15, and the output of described transmission system 15 is connected with disintegrating machine 7.
Described hydraulic operating system 18 is connected with electric wire between them by electric control system control.Electric control system A28 is made up of power cabinet, PLC cabinet, remote controller transmitter and remote-controlled receiver.
Described Diesel engine 9 and hydraulic operating system 18 shared electric control system A28 controls, (also can control with an electric control system B29 separately).
Described Diesel engine 9, fluid pressure line A17, hydraulic operating system 18, fluid pressure line B19, fluid pressure line C20, disintegrating machine 7, electric control system A28 are installed on the frame 11.
Described disintegrating machine 7 is a gyratory crusher, (or being horizontal impact crusher, vertical shaft type impact crusher, jaw crusher, kibbler roll).
Under following different state, caterpillar band mobile Crushing Station fully hydraulic drive operation principle is as follows:
1. Crushing Station duty:
Start Diesel engine 9 and drive hydraulic oil pump 16, under the control (by to pressure, flow, the control of oily flow path direction) of hydraulic operating system 18, hydraulic oil pump 16 is imported the hydraulic oil in Hydraulic Station 10 fuel tanks in order by fluid pressure line 17,19,20:
1) hydraulic cylinder 22 of feed belt machine 2 rises to the operating position with feed belt machine 2;
2) hydraulic cylinder 23 of outfeed belt machine 12 is expanded to the operating position with outfeed belt machine 12 folded parts;
3) hydraulic motor 6 on the feed belt machine 2 drives feed belt machine 2;
4) hydraulic motor 13 on the outfeed belt machine 12 drives outfeed belt machine 12;
5) hydraulic cylinder 27 of frame supporting leg to ground, keeps the Crushing Station working stability with the support of frame supporting leg;
6) the oil pump hydraulic motor 24 in the lubrication station 3 is delivered to lubricating oil in the disintegrating machine 7 and to be lubricated;
7) the oil pump hydraulic motor 25 on the Hydraulic Station 10 is delivered to Hydraulic Elements on the disintegrating machine 7 with hydraulic oil;
8) hydraulic clutch 14, and itself and Diesel engine 9 are connected, and the power of Diesel engine 9 is passed to disintegrating machine 7 by transmission system 15.
2. Crushing Station mobile status (in the work-yard):
Start Diesel engine 9 and drive hydraulic oil pump 16, under the control (by to pressure, flow, the control of oily flow path direction) of hydraulic operating system 18, hydraulic oil pump 16 is imported the hydraulic oil in Hydraulic Station 10 fuel tanks in order by fluid pressure line 17,20:
1) hydraulic cylinder 27 of frame supporting leg is packed up the frame supporting leg, and it is mobile to guarantee that Crushing Station does not hinder;
2) hydraulic motor on the crawler driving whell 26 drives Crushing Station and does that move on the level land of any direction and the climbing of the specified gradient is moved.
3. Crushing Station travel position (work-yard is transferred to another place from):
Start Diesel engine 9 and drive hydraulic oil pump 16, under the control (by to pressure, flow, the control of oily flow path direction) of hydraulic operating system 18 (straighforward operation), hydraulic oil pump 16 is imported the hydraulic oil in Hydraulic Station 10 fuel tanks in order by fluid pressure line 20:
1) hydraulic cylinder 22 of feed belt machine 2 is reduced to transporting position with feed belt machine 2;
2) hydraulic cylinder 23 of outfeed belt machine 12 is folded to transporting position with outfeed belt machine 12 folded parts;
3) hydraulic cylinder 27 of frame supporting leg is packed up the frame supporting leg, and it is mobile to guarantee that Crushing Station does not hinder;
4) hydraulic motor on the crawler driving whell 26 drives Crushing Station and does that move on the level land of any direction and the climbing of the specified gradient is moved, and Crushing Station reaches flat bed transport vehicle and transports the most at last.
As a kind of conversion, on the frame " " device can replace with that " " device, the utility model are a kind of caterpillar band mobile screening station fully hydraulic drive for screening station to Crushing Station.
Claims (3)
1. caterpillar band mobile Crushing Station fully hydraulic drive, comprise Diesel engine, hydraulic operating system, disintegrating machine, it is characterized in that: the input that hydraulic clutch (14) are installed on the active force output of described Diesel engine (9), the output of described hydraulic clutch (14) connects transmission system (15), and the output of described transmission system (15) is connected with described disintegrating machine (7); On the branch power output of described Diesel engine (9) hydraulic oil pump (16) is installed, described hydraulic operating system (18) is connected with the output of described hydraulic oil pump (16), is connected with described hydraulic clutch (16), is connected with the input of executive component (21) by fluid pressure line C (20) one ends by fluid pressure line B (19) one ends by fluid pressure line A (17) one ends respectively.
2. fully hydraulic drive according to claim 1, it is characterized in that: between described hydraulic operating system (18) and the electric control system A (28), connect with electric wire, electric control system A (28) is made up of power cabinet, PLC cabinet, remote controller transmitter and remote-controlled receiver.
3. fully hydraulic drive according to claim 1 is characterized in that: described Diesel engine (9), hydraulic operating system (18), disintegrating machine (7) are installed on the frame (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200498502U CN201978805U (en) | 2011-02-28 | 2011-02-28 | Full-hydraulic driving device for crawler belt moving type crushing station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200498502U CN201978805U (en) | 2011-02-28 | 2011-02-28 | Full-hydraulic driving device for crawler belt moving type crushing station |
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| Publication Number | Publication Date |
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| CN201978805U true CN201978805U (en) | 2011-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011200498502U Expired - Fee Related CN201978805U (en) | 2011-02-28 | 2011-02-28 | Full-hydraulic driving device for crawler belt moving type crushing station |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102941148A (en) * | 2012-11-23 | 2013-02-27 | 广西黎塘建设机械厂 | Crawler type moving crushing station |
| CN103056017A (en) * | 2013-01-18 | 2013-04-24 | 贵州成智重工科技有限公司 | Arrangement method and structure of hydraulic control system of crawler-type mobile crusher |
| CN103657771A (en) * | 2012-09-14 | 2014-03-26 | 袁明友 | Fully-automatic hydraulic ore crushing machine and using method thereof |
| CN105102131A (en) * | 2013-01-23 | 2015-11-25 | 塔莱雷斯Zb股份公司 | Mobile fragmenter for fragmenting metal material |
| CN106540794A (en) * | 2015-09-16 | 2017-03-29 | 枣庄市瑞隆机械制造有限公司 | Integrated self power generation movable crushing station |
| WO2017124157A1 (en) | 2016-01-22 | 2017-07-27 | Presses Et Cisailles Lefort, Société Anonyme | Method of working for processing scrap metal on a scrap-metal recycling site, and shearing press or press or shears employed in this method |
| CN107377105A (en) * | 2017-06-08 | 2017-11-24 | 淄博齐林电力工程有限公司 | Transmission line construction stone crusher |
| CN107670823A (en) * | 2017-10-30 | 2018-02-09 | 徐工集团工程机械有限公司 | Disintegrating machine |
| CN108212335A (en) * | 2017-12-27 | 2018-06-29 | 徐工集团工程机械有限公司 | Crusher |
| CN109174418A (en) * | 2018-10-29 | 2019-01-11 | 李维生 | A kind of self-propelled aggregate crusher with Remote Automatic Control System |
| CN110603100A (en) * | 2017-03-22 | 2019-12-20 | 比伯拉赫利勃海尔-部件股份有限公司 | Self-propelled material handling and/or transfer device |
-
2011
- 2011-02-28 CN CN2011200498502U patent/CN201978805U/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103657771A (en) * | 2012-09-14 | 2014-03-26 | 袁明友 | Fully-automatic hydraulic ore crushing machine and using method thereof |
| CN103657771B (en) * | 2012-09-14 | 2016-08-03 | 袁明友 | A kind of fully automatic hydraulic Ore breaks little machine |
| CN102941148A (en) * | 2012-11-23 | 2013-02-27 | 广西黎塘建设机械厂 | Crawler type moving crushing station |
| CN103056017A (en) * | 2013-01-18 | 2013-04-24 | 贵州成智重工科技有限公司 | Arrangement method and structure of hydraulic control system of crawler-type mobile crusher |
| CN105102131A (en) * | 2013-01-23 | 2015-11-25 | 塔莱雷斯Zb股份公司 | Mobile fragmenter for fragmenting metal material |
| CN106540794A (en) * | 2015-09-16 | 2017-03-29 | 枣庄市瑞隆机械制造有限公司 | Integrated self power generation movable crushing station |
| WO2017124157A1 (en) | 2016-01-22 | 2017-07-27 | Presses Et Cisailles Lefort, Société Anonyme | Method of working for processing scrap metal on a scrap-metal recycling site, and shearing press or press or shears employed in this method |
| CN110603100A (en) * | 2017-03-22 | 2019-12-20 | 比伯拉赫利勃海尔-部件股份有限公司 | Self-propelled material handling and/or transfer device |
| CN110603100B (en) * | 2017-03-22 | 2021-08-27 | 比伯拉赫利勃海尔-部件股份有限公司 | Self-propelled material handling and/or transfer device |
| US11548735B2 (en) | 2017-03-22 | 2023-01-10 | Liebherr-Components Biberach Gmbh | Self-propelled material processing and/or handling system |
| CN107377105A (en) * | 2017-06-08 | 2017-11-24 | 淄博齐林电力工程有限公司 | Transmission line construction stone crusher |
| CN107670823A (en) * | 2017-10-30 | 2018-02-09 | 徐工集团工程机械有限公司 | Disintegrating machine |
| CN108212335A (en) * | 2017-12-27 | 2018-06-29 | 徐工集团工程机械有限公司 | Crusher |
| CN109174418A (en) * | 2018-10-29 | 2019-01-11 | 李维生 | A kind of self-propelled aggregate crusher with Remote Automatic Control System |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: KUNSHAN LEIYUE HEAVY MACHINERY INDUSTRY CO., LTD. Free format text: FORMER OWNER: SHANGHAI DUOLING WATSON MACHINERY CO., LTD. Effective date: 20150304 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 200000 LUWAN, SHANGHAI TO: 215324 SUZHOU, JIANGSU PROVINCE |
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| TR01 | Transfer of patent right |
Effective date of registration: 20150304 Address after: Jinxi town Jin Rong Road on the north side of Kunshan city of Suzhou City, Jiangsu province 215324 Patentee after: Kunshan base heavy machinery industry Co., Ltd. Address before: 200000, No. two, 21, Ruijin Road, Shanghai, Luwan District Patentee before: Shanghai Duoling Watson Machinery Co., Ltd. |
|
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Jinxi town Jin Rong Road on the north side of Kunshan city of Suzhou City, Jiangsu province 215324 Patentee after: Kunshan multiple heavy equipment Technology Co., Ltd. Address before: Jinxi town Jin Rong Road on the north side of Kunshan city of Suzhou City, Jiangsu province 215324 Patentee before: Kunshan base heavy machinery industry Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110921 Termination date: 20170228 |