CN201970499U - Rubber roller with surface embedded with ceramic - Google Patents
Rubber roller with surface embedded with ceramic Download PDFInfo
- Publication number
- CN201970499U CN201970499U CN2011200729066U CN201120072906U CN201970499U CN 201970499 U CN201970499 U CN 201970499U CN 2011200729066 U CN2011200729066 U CN 2011200729066U CN 201120072906 U CN201120072906 U CN 201120072906U CN 201970499 U CN201970499 U CN 201970499U
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- CN
- China
- Prior art keywords
- ceramic
- rubber
- layer
- embedded
- rubber layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000000919 ceramic Substances 0.000 title claims abstract description 36
- 239000002184 metal Substances 0.000 claims abstract description 19
- 239000000853 adhesive Substances 0.000 claims abstract description 4
- 230000001070 adhesive effect Effects 0.000 claims abstract description 4
- 230000007797 corrosion Effects 0.000 abstract description 4
- 238000005260 corrosion Methods 0.000 abstract description 4
- 239000000758 substrate Substances 0.000 abstract description 4
- 238000005299 abrasion Methods 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract description 3
- 239000010865 sewage Substances 0.000 abstract description 2
- 239000011230 binding agent Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
Images
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- Laminated Bodies (AREA)
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
Abstract
The utility model provides a rubber roller with the surface embedded with ceramic, which structurally comprises a metal roller core, a rubber layer and a ceramic layer inside out, wherein the metal roller core is adhered with the rubber layer by adhesive, the ceramic layer is embedded on the surface of the rubber layer. The ceramic layer is formed by arc ceramic plates in a spliced manner, and the ceramic plates are uniformly embedded on the surface of the rubber layer. The rubber roller is high in hardness and impact resistance, and high in corrosion resistance and abrasion resistance due to the ceramic sheets embedded on the surface of the rubber layer, shortcomings of a metal roller are overcome, the service life of the rubber roller is prolonged, long-time normal running of equipment is guaranteed, and work efficiency is improved. Further, the rubber layer is embedded on a rubber substrate in a ceramic sheet manner, and the rubber substrate is elastic, so that the ceramic sheets cannot be damaged after being impacted, and the service life of the ceramic sheets is prolonged. In addition, the metal roller core, the rubber layer and the ceramic layer are formed in one step in a vulcanized manner, the rubber roller is high in accuracy and applicable to corrosive environments, such as sewage treatment, and is capable of meeting various technological requirements.
Description
Technical field
The utility model belongs to the plant equipment field, relates to a kind of rubber rollers, relates in particular to the ceramic embedded rubber rollers in a kind of surface, is applicable to garbage disposal, salt industry processing, and sewage disposal waits mordant environment.
Background technology
Roller is indispensable parts in the equipment such as industrial and agricultural production.Modal metallic roll and the rubber rollers of mainly containing.Metallic roll is because metal is directly exposed to the outside, when using in adverse circumstances, particularly when mordant environment uses, metallic roll will be corroded bad or wearing and tearing soon, need often to change, and change and pretty troublesome, had a strong impact on the normal operation of equipment.Though the rubber rollers strong shock resistance is corrosion-resistant, abrasion resistance properties is strong, its hardness is not enough, and the surface very easily scratches.Thereby shortened its service life.
The utility model content
The purpose of this utility model is to overcome problems of the prior art, provides a kind of corrosion-resistant, anti abrasive surface ceramic embedded rubber rollers.
The rubber rollers that the utility model surface is ceramic embedded, its structure comprises the metal roller core from inside to outside successively, rubber layer and ceramic layer, wherein the metal roller core combines by adhesive with rubber layer; Ceramic layer is embedded in the surface of rubber layer.
Described ceramic layer is made up of the splicing of arced ceramic sheet, and potsherd evenly is embedded in the surface of rubber layer.
In order to make the more firm of potsherd and rubber layer 2 combinations, be provided with arc groove at the outer surface of rubber layer, described potsherd is inlayed this in arc groove.
Described metal roller core is the metal roller core that has roll shaft.
The utility model compared with prior art has the following advantages:
1, because appearance is inlaid with potsherd, its hardness height, strong shock resistance, corrosion-resistant, abrasion resistance properties is strong, has remedied the deficiency of metallic roll, has prolonged the service life of roller, guaranteed the long-time normal operation of equipment, improved production efficiency.
2, because the ceramic layer on rubber rollers surface is a form with potsherd is embedded in the rubber substrate, the rubber substrate has elasticity, can be broken after potsherd is hit, and long service life.
3, metal roller core, rubber layer and ceramic layer are sulfidization moldings, and the precision height can satisfy various technological requirements.
Description of drawings
Fig. 1 is an outside drawing of the present utility model.
Fig. 2 is a sectional structure chart of the present utility model.
1---metal roller core 2---rubber layer 3---ceramic layer.
The specific embodiment
Below in conjunction with accompanying drawing structure of the present utility model and preparation are described in detail.
Referring to Fig. 1,2, the rubber rollers that a kind of surface is ceramic embedded, its structure comprise metal roller core 1 from inside to outside successively, rubber layer 2 and ceramic layer 3, and wherein metal roller core 1 and rubber layer 2 combine by adhesive; Ceramic layer 3 is made up of the splicing of arced ceramic sheet, and potsherd evenly is embedded in the surface of rubber layer 2.
In order to make the more firm of potsherd and rubber layer 2 combinations, be provided with arc groove at the outer surface of rubber layer, described potsherd is inlayed this in arc groove.
Metal roller core 1 can adopt the metal roller core that has roll shaft.
The preparation method: the metallic roll wicking surface is handled well, and coated corresponding binder at the metallic roll wicking surface, wrapping a layer thickness again is the unvulcanized rubber of 1.5 ~ 2cm; The potsherd that will scribble binder then evenly is put in two semicircular moulds, and two semicircle moulds are withheld in the fixed outside of wrapping the half finished rubber roller core good; Be put in the still kettle at last and vulcanize.The mould of dismantling after sulfuration finishes gets final product.
Claims (5)
1. rubber rollers that the surface is ceramic embedded, it is characterized in that: its structure comprises metal roller core (1) from inside to outside successively, rubber layer (2) and ceramic layer (3), wherein metal roller core (1) combines by adhesive with rubber layer (2); Ceramic layer (3) is embedded in the surface of rubber layer (2).
2. surperficial according to claim 1 ceramic embedded rubber rollers is characterized in that: described ceramic layer (3) is made up of the splicing of arced ceramic sheet, and potsherd evenly is embedded in the surface of rubber layer (2).
3. as the ceramic embedded rubber rollers in surface as described in the claim 2, it is characterized in that: the outer surface of described rubber layer (2) is provided with arc groove, and described potsherd is inlayed this in arc groove.
4. surperficial according to claim 1 ceramic embedded rubber rollers is characterized in that: the thickness of described rubber layer (2) is 1.5 ~ 2cm.
5. surperficial according to claim 1 ceramic embedded rubber rollers is characterized in that: described metal roller core (1) is for having the metal roller core of roll shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200729066U CN201970499U (en) | 2011-03-18 | 2011-03-18 | Rubber roller with surface embedded with ceramic |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200729066U CN201970499U (en) | 2011-03-18 | 2011-03-18 | Rubber roller with surface embedded with ceramic |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201970499U true CN201970499U (en) | 2011-09-14 |
Family
ID=44575604
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200729066U Expired - Lifetime CN201970499U (en) | 2011-03-18 | 2011-03-18 | Rubber roller with surface embedded with ceramic |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201970499U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104121239A (en) * | 2014-08-07 | 2014-10-29 | 苏州淮通电气有限公司 | Jet pump |
| CN104132011A (en) * | 2014-08-07 | 2014-11-05 | 苏州淮通电气有限公司 | Jet pump |
| CN104132012A (en) * | 2014-08-07 | 2014-11-05 | 苏州淮通电气有限公司 | Jet pump |
| CN104132013A (en) * | 2014-08-07 | 2014-11-05 | 苏州淮通电气有限公司 | Jet pump |
| CN107672271A (en) * | 2017-11-08 | 2018-02-09 | 张家港市华申工业橡塑制品有限公司 | Resistance to compression anti-dropout rubber rollers |
| CN113249628A (en) * | 2021-05-11 | 2021-08-13 | 江苏旭晨冶金科技有限公司 | Wear-resistant roller and manufacturing method thereof |
-
2011
- 2011-03-18 CN CN2011200729066U patent/CN201970499U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104121239A (en) * | 2014-08-07 | 2014-10-29 | 苏州淮通电气有限公司 | Jet pump |
| CN104132011A (en) * | 2014-08-07 | 2014-11-05 | 苏州淮通电气有限公司 | Jet pump |
| CN104132012A (en) * | 2014-08-07 | 2014-11-05 | 苏州淮通电气有限公司 | Jet pump |
| CN104132013A (en) * | 2014-08-07 | 2014-11-05 | 苏州淮通电气有限公司 | Jet pump |
| CN107672271A (en) * | 2017-11-08 | 2018-02-09 | 张家港市华申工业橡塑制品有限公司 | Resistance to compression anti-dropout rubber rollers |
| CN113249628A (en) * | 2021-05-11 | 2021-08-13 | 江苏旭晨冶金科技有限公司 | Wear-resistant roller and manufacturing method thereof |
| CN113249628B (en) * | 2021-05-11 | 2022-05-03 | 江苏旭晨冶金科技有限公司 | Wear-resistant roller and manufacturing method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190416 Address after: 735100 Jiadong Industrial Park, Jiayuguan City, Gansu Province (1188 Airport North Road) Patentee after: Gansu Hester stainless steel products Co. Ltd. Address before: 735100 1188 Airport North Road, Jia Dong Industrial Park, Jiayuguan, Gansu Patentee before: Lu Zhihong |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110914 |