CN201970300U - Fixture for fast aligning workpiece hole central line - Google Patents

Fixture for fast aligning workpiece hole central line Download PDF

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Publication number
CN201970300U
CN201970300U CN2011200238204U CN201120023820U CN201970300U CN 201970300 U CN201970300 U CN 201970300U CN 2011200238204 U CN2011200238204 U CN 2011200238204U CN 201120023820 U CN201120023820 U CN 201120023820U CN 201970300 U CN201970300 U CN 201970300U
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CN
China
Prior art keywords
base plate
block
face
height regulating
plate step
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Expired - Fee Related
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CN2011200238204U
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Chinese (zh)
Inventor
李伟彪
李建清
施仁煌
卢志杰
邓荣湘
陈超勇
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GUANGZHOU DIESEL ENGINE FACTORY CO Ltd
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GUANGZHOU DIESEL ENGINE FACTORY CO Ltd
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Priority to CN2011200238204U priority Critical patent/CN201970300U/en
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Abstract

The utility model discloses a fixture for fast aligning a workpiece hole central line, which comprises a base plate, a V-shaped block, a height adjusting block, a dial indicator, a dial indicator seat and a straightening rod, wherein the V-shaped block is fixed on the base plate, the base plate arranged on a milling machine is provided with a base plate step, the height adjusting block is arranged in the base plate step, the rectangular dial indicator seat is arranged on the height adjusting block or on the base plate step when the height adjusting block is detached, the straightening rod is inserted into a main assembly hole of a workpiece on the V-shaped block, and the dial indicator is mounted on the dial indicator seat. The pointers of the dial indicator contact with the outer wall of the straightening rod when the dial indicator seat is positioned on the height adjusting block or the dial indicator seat is positioned on the base plate step when the height adjusting block is detached. The fixture can align a workpiece axis fast and efficiently, and the problems of mutual effect on precision and misalignment of partial milling machines caused by vertical, horizontal and front-back movement of a workbench can be avoided.

Description

A kind of clamping apparatus that is used for quick centering workpiece hole center line
Technical field
The utility model relates to a kind of machine tools, relates in particular to a kind of clamping apparatus that is used for quick centering workpiece hole center line, particularly is used for processing the higher and not high part of the precision of milling machine that uses of some accuracies of form and position own.
Background technology
In field of machining, often to use the two ends in manufactured hole, beat the table centering and make it the directed benchmark of parallel or vertical work with the milling machine guide rail and could begin down preface processing.In order to measure the simple mandrel that cooperates that utilizes usually, the dial gauge (amesdial) on the mobile milling machine slide unit comes centering mandrel two ends, thus the central axis of alignment holes.
The main pilot hole of guiding of one of conventional method processing column shape part on common vertical knee-type milling machine (the main pilot hole of the guiding of cylindrical component usually has strict position accuracy of form and position requirement each other with part cylindrical, main pilot hole etc.) is to clamp cylindrical with vice, play table and proofread and correct cylindrical, rotary main shaft is played table again for 180 ° and is proofreaied and correct cylindrical, twice reading differs in the 0.01mm scope, this is during milling machine spindle is looked for respect to the cylindrical axis, to guarantee the main pilot hole both sides symmetry of axis to foreign round; Then at the supporting precision pole that grows tall of packing into of main pilot hole, get up and down at 2 and be more or less the same by beating dial gauge alignment pole in 0.01mm, can guarantee main pilot hole axis normal like this in milling machine table, thereby finish the part processing location.After clamping part, the beginning processing work, pull down workpiece repetition aforesaid operations after finishing and process next part, and in actual process, owing to be on arc surface, to mill main pilot hole, and vice sign indicating number folder is monolateral moving and can not symmetry moving, the gap error that unclamps grip vice can make workpiece with respect to vertical little the moving in milling machine spindle position, the structure of common vertical knee-type milling machine workbench, determined workbench in the process that moves, can interfere mutually, influence is because when moving up and down workbench, workbench also has trickle moving at left and right directions, thereby destroyed the milling machine positioning accuracy, like this, in the higher main pilot hole of machining accuracy, precision just can not get guaranteeing, and the efficient of Tiao Zhenging is also very low like this, and labor strength is bigger.
Two of conventional method is that cylindrical component is placed in the V-shaped groove, utilize the fixed middle function of V-shaped groove to make milling machine spindle look for the middle symmetry that guarantees with respect to cylindrical, the same then method is at the main pilot hole precision pole that grows tall of packing into, beat dial gauge alignment pole and get up and down at 2 and be more or less the same by moving up and down the milling machine slide plate in 0.01mm, this is to guarantee perpendicularity, after clamping part, the beginning processing work, pull down workpiece repetition aforesaid operations after finishing and process next part, though improved the efficient of workpiece adjustment in this way and reduced labor strength, yet still depend on the mobile accuracy of common vertical knee-type milling machine workbench, do not solve common vertical knee-type milling machine workbench about, about, the precision that influences each other when moving forward and backward workbench misalignment problem.
The utility model content
The purpose of this utility model is to provide a kind of clamping apparatus that is used for quick centering workpiece hole center line, this clamping apparatus not needing can realize the just hole center line of centering workpiece fast of mobile milling machine guide rail, is specially adapted to be used at other milling machines that common vertical knee-type milling machine maybe needs to move up and down guide rail the occasion of centering workpiece hole center line.This clamping apparatus can be fast, efficient centering axis of workpiece, the precision misalignment that influences each other in the time of can avoiding the part milling machine because of the top to bottom, left and right, front and rear travelling table again problem.
The purpose of this utility model can realize by following technical measures:
A kind of clamping apparatus that is used for quick centering workpiece hole center line, this clamping apparatus comprises base plate, V-block, height regulating block, dial gauge, percentage gauge stand and alignment rod, described base plate clamping is on milling machine, described V-block is fixedly mounted on the described base plate, the center line centering of the center line of V-block and milling machine spindle, offer the base plate step on the described base plate, described base plate step has the base plate step B face of level and vertical base plate step A face, and described base plate step A face is parallel with the center line of described V-block;
Described height regulating block places in the described base plate step, described height regulating block has vertical superposed N plane and the vertical M plane that is positioned at the bottom, described M plane and N plane projection overlap, described M plane and N plane are all perpendicular with the bottom surface and the end face of height regulating block, the bottom surface of described height regulating block and described base plate step B face are fitted, the M plane of described height regulating block and described base plate step A face fit;
Described percentage gauge stand is a rectangle seat, place maybe ought take off on the described height regulating block height regulating block be placed on the base plate step, the bottom surface of described percentage gauge stand and the end face of height regulating block or the base plate step B face horizontal abutment of base plate step, the vertical plane of one side of described percentage gauge stand is fitted with the N plane of height regulating block or the base plate step A face of base plate step, described alignment rod is inserted in the main pilot hole of the workpiece that is placed on the described V-block, described dial gauge is installed on the percentage gauge stand, and the pointer of dial gauge all contacts with the outer wall of described alignment rod when this dial gauge seat is positioned on the base plate step when the dial gauge seat is positioned on the height regulating block or after taking off the height regulating block.
Smaller or equal to 0.015mm, the flatness of described V-arrangement face is smaller or equal to 0.012mm to the V-arrangement surface jitter of V-block in the bottom surface of described V-block, and the centering symmetry of described V-arrangement face is smaller or equal to 0.01mm.
The B of described base plate step faces the perpendicularity of vertical plane smaller or equal to 0.012mm, and the A of described base plate step faces the symmetrical centre depth of parallelism of described V-block smaller or equal to 0.01mm.
The end face of described height regulating block and the depth of parallelism of bottom surface are smaller or equal to 0.01mm, and the perpendicularity of the M of described height regulating block face/N face and top/bottom is all smaller or equal to 0.012mm.
The perpendicularity of the bottom surface of described percentage gauge stand and the vertical plane of its side is smaller or equal to 0.012mm.
Described clamping apparatus also comprises retaining mechanism, described retaining mechanism comprises cushion block, depression bar, locking nut and tie down screw, described cushion block places on the described base plate, described depression bar is parallel to the center line of described V-block, and stretch in the workpiece on the described V-block, described tie down screw vertically passes described depression bar and is screwed in the screwed hole on the base plate, locks the fixing described workpiece of described depression bar thereby regulate described locking nut.
The utility model contrast prior art, following advantage is arranged: this clamping apparatus can be realized the hole center line that not mobile milling machine guide rail can quick centering workpiece, is specially adapted to be used at other milling machines that common vertical knee-type milling machine maybe needs to move up and down guide rail the occasion of centering workpiece hole center line.This clamping apparatus can be used to process the higher and not high part of the precision of milling machine that uses of some accuracies of form and position own, this clamping apparatus substitutes moving up and down of milling machine guide rail by the height regulating block, get final product quick, efficient centering axis of workpiece, the precision misalignment that influences each other in the time of can avoiding the part milling machine because of the top to bottom, left and right, front and rear travelling table again problem.
Description of drawings
Fig. 1 is the stereogram that is used for the clamping apparatus of quick centering workpiece hole center line of the present utility model;
Fig. 2 is that A-A among Fig. 1 is to cutaway view;
Fig. 3 is the horizontal cross cutaway view of the workpiece processed on Fig. 1 clamping apparatus;
Fig. 4 is that B-B among Fig. 1 is to cutaway view;
Fig. 5 is that Fig. 1 removes the B-B of height behind the regulating block to cutaway view;
Fig. 6 is the side view of height regulating block;
Fig. 7 is the stereogram after Fig. 1 clamping apparatus is removed retaining mechanism.
The specific embodiment
Fig. 1 to Fig. 7 shows the overall structure that is used for the clamping apparatus of quick centering workpiece hole center line of the present utility model, this clamping apparatus is used for centering axis 82 and main pilot hole central axis 81 as the roller guide of workpiece 8 as shown in Figure 3, purpose is the axis 82 of this workpiece 8 center line with milling machine is aligned, simultaneously with bobbin thread 81 in the main pilot hole perpendicular to the milling machine table face.It comprises base plate 1, V-block 2, height regulating block 3, dial gauge 6, percentage gauge stand 5 and alignment rod 7.V-block 2 is fixed on the base plate 1, and base plate 1 places on the milling machine, and offers base plate step 4 on the base plate 1, the B face 42 with level of base plate step 4 and vertical A face 41, the middle line parallel of A face 41 and V-block 2; When workpiece 8 placed on the V-block 2, then the axis 82 of this workpiece was also parallel with A face 41.The axis 82 that can guarantee the workpiece 8 on the V-block 2 after the center line of V-block 2 and milling machine aligned aligns with the center line of milling machine.Height regulating block 3 places in the base plate step 4, height regulating block 3 has vertical superposed N plane 31 and the vertical M plane 32 that is positioned at the bottom, M plane 32 and 31 projections of N plane overlap, M plane 31 is perpendicular with the bottom surface and the end face of height regulating block 3 with N plane equal 31, the bottom surface of height regulating block 3 and base plate step B face 42 fit, the M plane of height regulating block and base plate step A face 41 fit;
Percentage gauge stand 5 is a rectangle seat, placing height maybe ought take off the height regulating block on the regulating block 3 is placed on the base plate step 4, the bottom surface of percentage gauge stand 5 and the end face of height regulating block 3 or base plate step B face 42 horizontal abutment of base plate step, the vertical plane of one side of percentage gauge stand 5 is fitted with the N plane 31 of height regulating block 3 or the base plate step A face 41 of base plate step, alignment rod 7 has axis 71, the diameter of the main pilot hole on the diameter of alignment rod 7 and the workpiece 8 is consistent, this main pilot hole also has central axis 81, when alignment rod 7 being plugged in the main pilot hole of workpiece 8, the axis 71 of this alignment rod 7 promptly overlaps with the central axis 81 of main pilot hole.Thereby make alignment rod perpendicular to base plate 1 as long as adjust alignment rod 7 this moment, and the central axis 81 that can realize this main pilot hole is also perpendicular to base plate 1.
Dial gauge 6 is installed on the percentage gauge stand 5, and the pointer of dial gauge 6 all contacts with the outer wall of alignment rod 7 when the dial gauge seat is positioned on the base plate step 4 when percentage gauge stand 5 is positioned on the height regulating block 3 or after taking off the height regulating block.
During use, process a collection of like this workpiece, only need initial workpiece to proofread and correct the position of clamping apparatus V-block 2 centers and milling machine spindle.At first, clamping apparatus is installed on the milling machine table, and regular worker's anchor clamps make the center line of V-block 2 overlap with the center line of milling machine.
The roller guide is finish grinded cylindrical made the location benchmark, be placed in the V-block 2, cylindrical center line 82 automatic capturings then, V-block is provided with limited block 13 on one side, with the end face of workpiece 8 near limited block 13, again the alignment rod is inserted in the main pilot hole of workpiece 8, and suitably turning of work piece 8 makes the alignment rod perpendicular to base plate 1.
Height regulating block 3 is put into the groove 4 of base plate 1, to the A face 41 of the M face of height regulating block simultaneously near base plate step 4, the B face 42 of the bottom surface of its height regulating block being close to the base plate step, the bottom surface of percentage gauge stand 5 is near height regulating block end face, dial gauge 6 indicators refer to alignment rod 7 upper ends, it is slowly at the uniform velocity mobile along base plate step 4 with height regulating block 3 to grasp percentage gauge stand 5, and dial gauge is write down the maximum point reading of dial gauge 6 along the outer surface traverse measurement of alignment rod 7; Take off height regulating block 3 as shown in Figure 4, percentage gauge stand 5 directly is close to the horizontal plane 42 with the base plate step, dial gauge 6 indicators refer to the lower end of alignment rod 7, it is slowly at the uniform velocity mobile along base plate step 4 to grasp gauge stand 5, write down dial gauge maximum point reading once more, this difference of reading calculates the pointer of dial gauge 6 and reads the difference of reading of upper and lower 2 the peak data of alignment rod, if within the 0.01mm scope, can be thought the center line of centering workpiece hole.Otherwise swing roller guide, adjust workpiece, pointer when dial gauge 6 is being loaded onto height regulating block 3 and take off height regulating block 3 at the difference of reading of upper and lower 2 the peak data of alignment rod within the 0.01mm scope, just can confirm the center line of centering workpiece hole, determine that promptly the main pilot hole central axis 81 of workpiece is perpendicular to the vertical knee-type milling machine workbench.This clamping apparatus gets final product quick, efficient centering axis of workpiece, the precision misalignment that influences each other in the time of can avoiding the part milling machine because of the top to bottom, left and right, front and rear travelling table again problem owing to substitute moving up and down of milling machine guide rail by the height regulating block.
The dimensional parameters of clamping apparatus self can be with reference to as follows: smaller or equal to 0.015mm, the flatness of V-arrangement face is smaller or equal to 0.012mm to the V-arrangement surface jitter of V-block in the bottom surface of V-block, and the centering symmetry of V-arrangement face is smaller or equal to 0.01mm.The B of base plate step faces the perpendicularity of A face smaller or equal to 0.012mm, and the B of base plate step faces the symmetrical centre depth of parallelism of V-block smaller or equal to 0.01mm.The end face of height regulating block and the depth of parallelism of bottom surface are smaller or equal to 0.01mm, and the M face/N face of height regulating block and the perpendicularity of top/bottom are all smaller or equal to 0.012mm.The perpendicularity of the bottom surface of percentage gauge stand and its side vertical plane is smaller or equal to 0.012mm.
In addition, this clamping apparatus also comprises cushion block 10, depression bar 9, locking nut 12 and tie down screw 11, cushion block 10 places on the base plate 1, depression bar 9 is parallel to the center line of V-block 2, and stretch in the workpiece 8 of clamping apparatus processing, tie down screw 11 passes depression bar 11 and penetrates in the screwed hole on the base plate 1, thus adjusting lock nut's 12 locking depression bar fixation workpieces.
During use, after having proofreaied and correct the alignment rod, horizontal mobile depression bar is tightened locking nut, takes out the alignment rod, and the beginning processing work unclamps locking nut to size after machining, and shifts out depression bar, takes out workpiece, and the cleaning iron filings are wiped clean anchor clamps, and clamping workpiece is done next part again.
Embodiment of the present utility model is not limited thereto; under the above-mentioned basic fundamental thought of the utility model prerequisite;, all drop within the utility model rights protection scope modification, replacement or the change of the utility model other various ways that content is made according to the ordinary skill knowledge of this area and customary means.

Claims (6)

1. clamping apparatus that is used for quick centering workpiece hole center line, it is characterized in that: described clamping apparatus comprises base plate, V-block, height regulating block, dial gauge, percentage gauge stand and alignment rod, described base plate clamping is on milling machine, described V-block is fixedly mounted on the described base plate, the center line centering of the center line of V-block and milling machine spindle, offer the base plate step on the described base plate, described base plate step has the base plate step B face of level and vertical base plate step A face, and described base plate step A face is parallel with the center line of described V-block;
Described height regulating block places in the described base plate step, described height regulating block has vertical superposed N plane and the vertical M plane that is positioned at the bottom, described M plane and N plane projection overlap, described M plane and N plane are all perpendicular with the bottom surface and the end face of height regulating block, the bottom surface of described height regulating block and described base plate step B face are fitted, the M plane of described height regulating block and described base plate step A face fit;
Described percentage gauge stand is a rectangle seat, place maybe ought take off on the described height regulating block height regulating block be placed on the base plate step, the bottom surface of described percentage gauge stand and the end face of height regulating block or the base plate step B face horizontal abutment of base plate step, the vertical plane of one side of described percentage gauge stand is fitted with the N plane of height regulating block or the base plate step A face of base plate step, described alignment rod is inserted in the main pilot hole of the workpiece that is placed on the described V-block, described dial gauge is installed on the percentage gauge stand, and the pointer of dial gauge all contacts with the outer wall of described alignment rod when this dial gauge seat is positioned on the base plate step when the dial gauge seat is positioned on the height regulating block or after taking off the height regulating block.
2. the clamping apparatus that is used for quick centering workpiece hole center line according to claim 1, it is characterized in that: the bottom surface of described V-block to the V-arrangement surface jitter of V-block smaller or equal to 0.015mm, the flatness of described V-arrangement face is smaller or equal to 0.012mm, and the centering symmetry of described V-arrangement face is smaller or equal to 0.01mm.
3. the clamping apparatus that is used for quick centering workpiece hole center line according to claim 1, it is characterized in that: the B of described base plate step faces the perpendicularity of vertical plane smaller or equal to 0.012mm, and the A of described base plate step faces the symmetrical centre depth of parallelism of described V-block smaller or equal to 0.01mm.
4. the clamping apparatus that is used for quick centering workpiece hole center line according to claim 1, it is characterized in that: the end face of described height regulating block and the depth of parallelism of bottom surface are smaller or equal to 0.01mm, and the perpendicularity of the M of described height regulating block face/N face and top/bottom is all smaller or equal to 0.012mm.
5. the clamping apparatus that is used for quick centering workpiece hole center line according to claim 1 is characterized in that: the perpendicularity of the bottom surface of described percentage gauge stand and the vertical plane of its side is smaller or equal to 0.012mm.
6. the clamping apparatus that is used for quick centering workpiece hole center line according to claim 1, it is characterized in that: described clamping apparatus also comprises retaining mechanism, described retaining mechanism comprises cushion block, depression bar, locking nut and tie down screw, described cushion block places on the described base plate, described depression bar is parallel to the center line of described V-block, and stretch in the workpiece on the described V-block, described tie down screw vertically passes described depression bar and is screwed in the screwed hole on the base plate, locks the fixing described workpiece of described depression bar thereby regulate described locking nut.
CN2011200238204U 2011-01-25 2011-01-25 Fixture for fast aligning workpiece hole central line Expired - Fee Related CN201970300U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011200238204U CN201970300U (en) 2011-01-25 2011-01-25 Fixture for fast aligning workpiece hole central line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011200238204U CN201970300U (en) 2011-01-25 2011-01-25 Fixture for fast aligning workpiece hole central line

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CN201970300U true CN201970300U (en) 2011-09-14

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106112506A (en) * 2016-07-08 2016-11-16 中信重工机械股份有限公司 The coaxial alignment tool of the heavy one-way cylinder plunger of a kind of level assembling and method
CN107030504A (en) * 2017-06-05 2017-08-11 南京胜捷电机制造有限公司 A kind of clamping device processed based on machining center to motor case Top Leading-out Hole

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106112506A (en) * 2016-07-08 2016-11-16 中信重工机械股份有限公司 The coaxial alignment tool of the heavy one-way cylinder plunger of a kind of level assembling and method
CN106112506B (en) * 2016-07-08 2018-05-22 中信重工机械股份有限公司 A kind of coaxial alignment tool and method of the heavy one-way cylinder plunger of horizontal assembling
CN107030504A (en) * 2017-06-05 2017-08-11 南京胜捷电机制造有限公司 A kind of clamping device processed based on machining center to motor case Top Leading-out Hole

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110914

Termination date: 20150125

EXPY Termination of patent right or utility model