CN201969658U - Gas energy atomization spraying equipment - Google Patents
Gas energy atomization spraying equipment Download PDFInfo
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- CN201969658U CN201969658U CN2010202175332U CN201020217533U CN201969658U CN 201969658 U CN201969658 U CN 201969658U CN 2010202175332 U CN2010202175332 U CN 2010202175332U CN 201020217533 U CN201020217533 U CN 201020217533U CN 201969658 U CN201969658 U CN 201969658U
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- atomization spraying
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- 238000005507 spraying Methods 0.000 title claims abstract description 24
- 238000000889 atomisation Methods 0.000 title claims abstract description 11
- 238000002156 mixing Methods 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 26
- 239000007921 spray Substances 0.000 claims abstract description 16
- 229920000642 polymer Polymers 0.000 claims abstract description 10
- 238000009689 gas atomisation Methods 0.000 claims abstract description 9
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 238000011084 recovery Methods 0.000 claims description 16
- 238000004140 cleaning Methods 0.000 claims description 15
- 229920000297 Rayon Polymers 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000003595 mist Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 3
- 230000001172 regenerating effect Effects 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims 1
- 239000000853 adhesive Substances 0.000 abstract description 9
- 230000001070 adhesive effect Effects 0.000 abstract description 9
- 239000000758 substrate Substances 0.000 abstract description 7
- 239000002313 adhesive film Substances 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 3
- 239000010419 fine particle Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007766 curtain coating Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000002649 leather substitute Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本实用新型公开了一种气能雾化喷涂设备,包括本体和与本体相连的多个储存高分子原料的储料罐,所述本体顶部设有连接储料罐的混料装置,所述混料装置底部设有连通该装置的至少一条下料道,所述本体侧壁上还设有至少一个进气道,所述进气道端部设有至少一个喷头,罩在下料道的末端,可将下料道内混合后出来的料进行分散、雾化。本实用新型的气体雾化喷涂设备可以进行胶料的混合、雾化和喷涂,其可以在卷材的基板上喷吐出均匀的胶膜,极大的提高粘胶利用率和卷材的质量,并可保护操作人员的健康不受威胁,保护环境不受到污染。
The utility model discloses a gas energy atomization spraying equipment, which comprises a main body and a plurality of storage tanks connected with the main body for storing polymer raw materials. The top of the main body is provided with a mixing device connected with the storage tanks. The bottom of the feeding device is provided with at least one feeding channel which communicates with the device, and at least one air inlet is provided on the side wall of the body. Disperse and atomize the mixed material in the lower channel. The gas atomization spraying equipment of the utility model can carry out the mixing, atomization and spraying of rubber materials, and it can spray out a uniform adhesive film on the substrate of the coiled material, which greatly improves the utilization rate of the adhesive and the quality of the coiled material. And it can protect the health of operators from threats and protect the environment from pollution.
Description
技术领域technical field
本发明涉及一种生产多层高分子合成卷材时用于在基板上喷涂粘胶的气能雾化喷涂设备,特别来说,涉及一种用来混合多种液态胶料,后用气流将混合胶料雾化形成粘胶微细粒子,并喷射所得粘胶微细粒子的设备。The present invention relates to a kind of gas energy atomization spraying equipment used for spraying viscose on the substrate when producing multi-layer polymer synthetic coils, especially, relates to a kind of equipment used for mixing various liquid glues, and then using airflow to spray A device that atomizes the mixed glue to form viscose fine particles and sprays the obtained viscose fine particles.
背景技术Background technique
现有的高分子合成卷材,特别是多层高分子合成卷材,如人造皮革、各种工业传送带,一般通过刮涂或淋涂的方式,在基材上涂布一层粘合剂,再压合基材,接着长时间加热或在加热的同时抽吸,去除粘合剂中的溶剂,进而得到多层高分子合成卷材。这种工艺需要使用大量的粘合剂,粘合剂中的溶剂会影响操作人员的健康,处理不当的话,也会对环境造成污染,与环保的要求不符。而且刮涂或淋涂的方式也不易保证粘胶的均匀一致性,最终形成的胶膜厚度不一,造成多卷材质量不高。因此,有必要针对上述技术问题作出改进。Existing polymer synthetic coils, especially multi-layer polymer synthetic coils, such as artificial leather and various industrial conveyor belts, are generally coated with a layer of adhesive on the substrate by scraping or curtain coating. Then press the base material, and then heat for a long time or suck while heating to remove the solvent in the adhesive, and then obtain a multi-layer polymer composite coil. This process requires the use of a large amount of adhesive, and the solvent in the adhesive will affect the health of the operator. If it is not handled properly, it will also cause pollution to the environment, which is inconsistent with the requirements of environmental protection. Moreover, it is not easy to ensure the uniformity of the adhesive by scraping or shower coating, and the thickness of the final adhesive film is not uniform, resulting in low quality of multi-rolled materials. Therefore, it is necessary to improve the above technical problems.
发明内容Contents of the invention
为解决上述问题,本发明提供一种可以进行多种液态胶料混合、雾化和喷涂的设备,其可以在卷材的基板上喷吐出均匀的胶膜,极大的提高粘胶利用率,保护操作人员的健康不受威胁,并可保护环境不受污染。In order to solve the above problems, the present invention provides a device capable of mixing, atomizing and spraying a variety of liquid rubber materials, which can spray out a uniform adhesive film on the substrate of the coiled material, greatly improving the utilization rate of the adhesive, Protect the health of operators from threats and protect the environment from pollution.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种气能雾化喷涂设备,包括本体和与本体相连的多个储存高分子原料的储料罐,所述本体顶部设有连接储料罐的混料装置,所述混料装置底部设有连通该装置的至少一条下料道,所述本体侧壁上还设有至少一个进气道,所述进气道端部设有至少一个喷头,罩在下料道的末端,可将下料道内混合后出来的料进行分散、雾化。A gas atomization spraying equipment, comprising a main body and a plurality of storage tanks connected to the main body for storing polymer raw materials, the top of the main body is provided with a mixing device connected to the storage tank, and the bottom of the mixing device is provided with It communicates with at least one feeding channel of the device, and at least one inlet channel is provided on the side wall of the body, and at least one spray head is provided at the end of the inlet channel, which is covered at the end of the feeding channel to mix The final material is dispersed and atomized.
作为上述技术方案的改进,所述混料装置是可以进行被动混料的静态混料管或可以进行主动混料的动态混料器。As an improvement of the above technical solution, the mixing device is a static mixing tube capable of passive mixing or a dynamic mixer capable of active mixing.
作为上述技术方案的进一步改进,所述喷头设置有多个,固定安装或移动安装于进气道端部。As a further improvement of the above technical solution, there are multiple spray heads, which are fixed or movable at the end of the air inlet.
进一步,所述进气道外部设有用于将气流进行加热干燥的干燥装置。Further, a drying device for heating and drying the airflow is provided outside the air inlet.
进一步,所述本体顶部设有用于清洗混料装置、下料道、喷头的清洗系统。Further, the top of the body is provided with a cleaning system for cleaning the mixing device, the feeding channel, and the nozzle.
进一步,所述储料罐与混料装置之间设有用于控制物料配比的计量泵和控料阀。Further, a metering pump and a material control valve for controlling the proportion of materials are arranged between the storage tank and the mixing device.
进一步,所述喷头下端设有用于回收残留粘胶的回收装置。Further, the lower end of the spray head is provided with a recovery device for recovering residual viscose.
进一步,所述回收装置是抽风水雾喷淋回收装置。Further, the recovery device is a ventilation water mist spray recovery device.
进一步,所述回收装置连接有用于将其回收的粘胶再生的不粘罐。Further, the recovery device is connected with a non-stick tank for regenerating the recovered viscose.
进一步,所述本体下部四周设有防护罩。Further, a protective cover is provided around the lower part of the body.
本发明的有益效果:本发明的气体雾化喷涂设备可以进行胶料的混合、雾化和喷涂,其可以在卷材的基板上喷吐出均匀的胶膜,极大 的提高粘胶利用率和卷材的质量,并可保护操作人员的健康不受威胁,保护环境不受到污染。Beneficial effects of the present invention: the gas atomization spraying equipment of the present invention can carry out the mixing, atomization and spraying of rubber materials, and it can spit out a uniform adhesive film on the substrate of the coiled material, greatly improving the utilization rate of the adhesive and The quality of the coil can be protected, and the health of the operator is not threatened, and the environment is not polluted.
此外,本发明设置的清洗系统方便对设备内各装置进行清洗,而回收装置则可以做到粘胶再利用,并且避免了周围环境受到污染,进一步拓展了本发明的适用范围。计量泵则可以实现高分子原料的精确配比,提供出高品质的混合粘胶。In addition, the cleaning system provided by the present invention is convenient for cleaning each device in the equipment, and the recovery device can realize the reuse of viscose, and avoid the pollution of the surrounding environment, further expanding the scope of application of the present invention. The metering pump can realize the precise proportioning of polymer raw materials and provide high-quality mixed viscose.
附图说明Description of drawings
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
图1是本发明实施例结构示意图;Fig. 1 is a schematic structural view of an embodiment of the present invention;
图2是本发明在清洗时状态示意图。Fig. 2 is a schematic diagram of the state of the present invention during cleaning.
具体实施方式Detailed ways
参照图1至图2,本发明的一种气能雾化喷涂设备,包括本体1和与本体1相连的多个储存高分子原料的储料罐11,所述本体1顶部设有连接储料罐11的混料装置2,所述混料装置2底部设有连通该装置的至少一条下料道3,所述本体1侧壁上还设有至少一个进气道4,所述进气道4端部设有至少一个喷头5,罩在下料道3的末端,可将下料道3内混合后出来的料进行分散、雾化。本发明的气体雾化喷涂设备可以进行胶料的混合、雾化和喷涂,其可以在卷材的基板上喷吐出均匀的胶膜,极大的提高粘胶利用率和卷材的质量,并可保护操作人员的健康不受威胁,保护环境不受到污染。Referring to Figures 1 to 2, a gas atomization spraying equipment of the present invention includes a
在本实施例中,所述混料装置2优选为可以进行被动混料的静态混料管或可以进行主动混料的动态混料器。混料管可以进行被动混 料,无需动力,方便实用。而混料器则可使得混料主动可控。In this embodiment, the
作为优选实施方式,所述喷头5设置有多个,固定安装或移动安装于进气道4端部。如果喷头5移动安装在进气道4端部,则可以根据实际需要通过控制喷头5的移动实现大角度的喷涂作业,更为实用。As a preferred embodiment, there are
在本实施例中,所述进气道5外部设有用于将气流进行加热干燥的干燥装置。In this embodiment, a drying device for heating and drying the airflow is provided outside the
所述本体1连接有用于清洗混料装置2、下料道3、喷头5的清洗系统。例如,可以是在主体1上部设置管道和阀门,可以用来连接清洗系统,清洗系统的清洗液通过管道和阀门进入本体1中,使得附着在混料装置2、下料道3、喷头5上的残留粘胶脱落,达到清洗目的。The
本实施例中,所述储料罐11与混料装置2之间设有用于控制物料配比的计量泵12和控料阀13,可以实现高分子原料的精确配比,从而混合出需要的粘胶,并可方便进行控制。In this embodiment, a
此外,为了保护环境卫生和工作人员健康,所述本体1旁侧设有用于回收残留粘胶的回收装置8。作为优选,所述回收装置8是负压、水雾喷淋回收装置,包括负压抽气装置81、喷淋装置82和沉淀装置83。使用时,通过负压抽气装置81可以把基板传送带两侧周围多余的粘胶液抽出,并通过喷淋装置82的水雾喷淋沉到沉淀装置83中,实现最终回收。此外,结合图2在对本体1中的混料装置2、下料道3、喷头5进行清洗时,可以把本体1移动到回收装置8上部,清洗 液流出时,通过回收装置8回收。In addition, in order to protect the sanitation of the environment and the health of workers, a recovery device 8 for recovering residual glue is provided beside the
此外,本实施例中,所述回收装置8连接有用于将其回收的粘胶再生的不粘罐9。不粘罐9收集的残留粘胶经过处理可以再次利用。In addition, in this embodiment, the recovery device 8 is connected with a non-stick tank 9 for regenerating the recycled viscose. The residual viscose collected by the non-stick jar 9 can be reused after being processed.
另外,所述本体1下部四周设有防护罩10,可以将喷射部分封闭在密闭空间内,即保护了环境卫生,又保护了操作人员的身体健康。In addition, the lower part of the
当然,本发明创造并不局限于上述实施方式,熟悉本领域的技术人员在不违背本发明精神的前提下还可作出等同变形或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。Of course, the present invention is not limited to the above-mentioned embodiments. Those skilled in the art can also make equivalent modifications or replacements without violating the spirit of the present invention. These equivalent modifications or replacements are all included in the claims of this application. within a limited range.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202175332U CN201969658U (en) | 2010-06-01 | 2010-06-01 | Gas energy atomization spraying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202175332U CN201969658U (en) | 2010-06-01 | 2010-06-01 | Gas energy atomization spraying equipment |
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| CN201969658U true CN201969658U (en) | 2011-09-14 |
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| CN2010202175332U Expired - Lifetime CN201969658U (en) | 2010-06-01 | 2010-06-01 | Gas energy atomization spraying equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102019252A (en) * | 2010-06-01 | 2011-04-20 | 陈尚文 | Gas atomizing and spraying device |
| CN106563604A (en) * | 2016-10-19 | 2017-04-19 | 大连市铭源全科技开发有限公司 | Recycling equipment for release agent |
| CN113967551A (en) * | 2021-10-26 | 2022-01-25 | 武汉兴嘉业堂医疗科技发展有限公司 | Coating device of drug patch coating machine and using method thereof |
-
2010
- 2010-06-01 CN CN2010202175332U patent/CN201969658U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102019252A (en) * | 2010-06-01 | 2011-04-20 | 陈尚文 | Gas atomizing and spraying device |
| CN106563604A (en) * | 2016-10-19 | 2017-04-19 | 大连市铭源全科技开发有限公司 | Recycling equipment for release agent |
| CN113967551A (en) * | 2021-10-26 | 2022-01-25 | 武汉兴嘉业堂医疗科技发展有限公司 | Coating device of drug patch coating machine and using method thereof |
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