CN201969658U - Gas energy atomization spraying equipment - Google Patents

Gas energy atomization spraying equipment Download PDF

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CN201969658U
CN201969658U CN2010202175332U CN201020217533U CN201969658U CN 201969658 U CN201969658 U CN 201969658U CN 2010202175332 U CN2010202175332 U CN 2010202175332U CN 201020217533 U CN201020217533 U CN 201020217533U CN 201969658 U CN201969658 U CN 201969658U
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spraying equipment
atomization spraying
equipment according
mixing
gas
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陈池光
陈尚文
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

本实用新型公开了一种气能雾化喷涂设备,包括本体和与本体相连的多个储存高分子原料的储料罐,所述本体顶部设有连接储料罐的混料装置,所述混料装置底部设有连通该装置的至少一条下料道,所述本体侧壁上还设有至少一个进气道,所述进气道端部设有至少一个喷头,罩在下料道的末端,可将下料道内混合后出来的料进行分散、雾化。本实用新型的气体雾化喷涂设备可以进行胶料的混合、雾化和喷涂,其可以在卷材的基板上喷吐出均匀的胶膜,极大的提高粘胶利用率和卷材的质量,并可保护操作人员的健康不受威胁,保护环境不受到污染。

Figure 201020217533

The utility model discloses a gas energy atomization spraying equipment, which comprises a main body and a plurality of storage tanks connected with the main body for storing polymer raw materials. The top of the main body is provided with a mixing device connected with the storage tanks. The bottom of the feeding device is provided with at least one feeding channel which communicates with the device, and at least one air inlet is provided on the side wall of the body. Disperse and atomize the mixed material in the lower channel. The gas atomization spraying equipment of the utility model can carry out the mixing, atomization and spraying of rubber materials, and it can spray out a uniform adhesive film on the substrate of the coiled material, which greatly improves the utilization rate of the adhesive and the quality of the coiled material. And it can protect the health of operators from threats and protect the environment from pollution.

Figure 201020217533

Description

一种气能雾化喷涂设备A kind of air energy atomization spraying equipment

技术领域technical field

本发明涉及一种生产多层高分子合成卷材时用于在基板上喷涂粘胶的气能雾化喷涂设备,特别来说,涉及一种用来混合多种液态胶料,后用气流将混合胶料雾化形成粘胶微细粒子,并喷射所得粘胶微细粒子的设备。The present invention relates to a kind of gas energy atomization spraying equipment used for spraying viscose on the substrate when producing multi-layer polymer synthetic coils, especially, relates to a kind of equipment used for mixing various liquid glues, and then using airflow to spray A device that atomizes the mixed glue to form viscose fine particles and sprays the obtained viscose fine particles.

背景技术Background technique

现有的高分子合成卷材,特别是多层高分子合成卷材,如人造皮革、各种工业传送带,一般通过刮涂或淋涂的方式,在基材上涂布一层粘合剂,再压合基材,接着长时间加热或在加热的同时抽吸,去除粘合剂中的溶剂,进而得到多层高分子合成卷材。这种工艺需要使用大量的粘合剂,粘合剂中的溶剂会影响操作人员的健康,处理不当的话,也会对环境造成污染,与环保的要求不符。而且刮涂或淋涂的方式也不易保证粘胶的均匀一致性,最终形成的胶膜厚度不一,造成多卷材质量不高。因此,有必要针对上述技术问题作出改进。Existing polymer synthetic coils, especially multi-layer polymer synthetic coils, such as artificial leather and various industrial conveyor belts, are generally coated with a layer of adhesive on the substrate by scraping or curtain coating. Then press the base material, and then heat for a long time or suck while heating to remove the solvent in the adhesive, and then obtain a multi-layer polymer composite coil. This process requires the use of a large amount of adhesive, and the solvent in the adhesive will affect the health of the operator. If it is not handled properly, it will also cause pollution to the environment, which is inconsistent with the requirements of environmental protection. Moreover, it is not easy to ensure the uniformity of the adhesive by scraping or shower coating, and the thickness of the final adhesive film is not uniform, resulting in low quality of multi-rolled materials. Therefore, it is necessary to improve the above technical problems.

发明内容Contents of the invention

为解决上述问题,本发明提供一种可以进行多种液态胶料混合、雾化和喷涂的设备,其可以在卷材的基板上喷吐出均匀的胶膜,极大的提高粘胶利用率,保护操作人员的健康不受威胁,并可保护环境不受污染。In order to solve the above problems, the present invention provides a device capable of mixing, atomizing and spraying a variety of liquid rubber materials, which can spray out a uniform adhesive film on the substrate of the coiled material, greatly improving the utilization rate of the adhesive, Protect the health of operators from threats and protect the environment from pollution.

本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:

一种气能雾化喷涂设备,包括本体和与本体相连的多个储存高分子原料的储料罐,所述本体顶部设有连接储料罐的混料装置,所述混料装置底部设有连通该装置的至少一条下料道,所述本体侧壁上还设有至少一个进气道,所述进气道端部设有至少一个喷头,罩在下料道的末端,可将下料道内混合后出来的料进行分散、雾化。A gas atomization spraying equipment, comprising a main body and a plurality of storage tanks connected to the main body for storing polymer raw materials, the top of the main body is provided with a mixing device connected to the storage tank, and the bottom of the mixing device is provided with It communicates with at least one feeding channel of the device, and at least one inlet channel is provided on the side wall of the body, and at least one spray head is provided at the end of the inlet channel, which is covered at the end of the feeding channel to mix The final material is dispersed and atomized.

作为上述技术方案的改进,所述混料装置是可以进行被动混料的静态混料管或可以进行主动混料的动态混料器。As an improvement of the above technical solution, the mixing device is a static mixing tube capable of passive mixing or a dynamic mixer capable of active mixing.

作为上述技术方案的进一步改进,所述喷头设置有多个,固定安装或移动安装于进气道端部。As a further improvement of the above technical solution, there are multiple spray heads, which are fixed or movable at the end of the air inlet.

进一步,所述进气道外部设有用于将气流进行加热干燥的干燥装置。Further, a drying device for heating and drying the airflow is provided outside the air inlet.

进一步,所述本体顶部设有用于清洗混料装置、下料道、喷头的清洗系统。Further, the top of the body is provided with a cleaning system for cleaning the mixing device, the feeding channel, and the nozzle.

进一步,所述储料罐与混料装置之间设有用于控制物料配比的计量泵和控料阀。Further, a metering pump and a material control valve for controlling the proportion of materials are arranged between the storage tank and the mixing device.

进一步,所述喷头下端设有用于回收残留粘胶的回收装置。Further, the lower end of the spray head is provided with a recovery device for recovering residual viscose.

进一步,所述回收装置是抽风水雾喷淋回收装置。Further, the recovery device is a ventilation water mist spray recovery device.

进一步,所述回收装置连接有用于将其回收的粘胶再生的不粘罐。Further, the recovery device is connected with a non-stick tank for regenerating the recovered viscose.

进一步,所述本体下部四周设有防护罩。Further, a protective cover is provided around the lower part of the body.

本发明的有益效果:本发明的气体雾化喷涂设备可以进行胶料的混合、雾化和喷涂,其可以在卷材的基板上喷吐出均匀的胶膜,极大 的提高粘胶利用率和卷材的质量,并可保护操作人员的健康不受威胁,保护环境不受到污染。Beneficial effects of the present invention: the gas atomization spraying equipment of the present invention can carry out the mixing, atomization and spraying of rubber materials, and it can spit out a uniform adhesive film on the substrate of the coiled material, greatly improving the utilization rate of the adhesive and The quality of the coil can be protected, and the health of the operator is not threatened, and the environment is not polluted.

此外,本发明设置的清洗系统方便对设备内各装置进行清洗,而回收装置则可以做到粘胶再利用,并且避免了周围环境受到污染,进一步拓展了本发明的适用范围。计量泵则可以实现高分子原料的精确配比,提供出高品质的混合粘胶。In addition, the cleaning system provided by the present invention is convenient for cleaning each device in the equipment, and the recovery device can realize the reuse of viscose, and avoid the pollution of the surrounding environment, further expanding the scope of application of the present invention. The metering pump can realize the precise proportioning of polymer raw materials and provide high-quality mixed viscose.

附图说明Description of drawings

下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:

图1是本发明实施例结构示意图;Fig. 1 is a schematic structural view of an embodiment of the present invention;

图2是本发明在清洗时状态示意图。Fig. 2 is a schematic diagram of the state of the present invention during cleaning.

具体实施方式Detailed ways

参照图1至图2,本发明的一种气能雾化喷涂设备,包括本体1和与本体1相连的多个储存高分子原料的储料罐11,所述本体1顶部设有连接储料罐11的混料装置2,所述混料装置2底部设有连通该装置的至少一条下料道3,所述本体1侧壁上还设有至少一个进气道4,所述进气道4端部设有至少一个喷头5,罩在下料道3的末端,可将下料道3内混合后出来的料进行分散、雾化。本发明的气体雾化喷涂设备可以进行胶料的混合、雾化和喷涂,其可以在卷材的基板上喷吐出均匀的胶膜,极大的提高粘胶利用率和卷材的质量,并可保护操作人员的健康不受威胁,保护环境不受到污染。Referring to Figures 1 to 2, a gas atomization spraying equipment of the present invention includes a body 1 and a plurality of storage tanks 11 for storing polymer raw materials connected to the body 1, and the top of the body 1 is provided with a connection storage tank The mixing device 2 of the tank 11, the bottom of the mixing device 2 is provided with at least one lower feeder 3 communicating with the device, and the side wall of the body 1 is also provided with at least one air inlet 4, the air inlet At least one nozzle 5 is provided at the end of the 4, which is covered at the end of the discharge channel 3, and can disperse and atomize the mixed materials in the discharge channel 3. The gas atomization spraying equipment of the present invention can carry out the mixing, atomization and spraying of rubber materials, which can spray out a uniform adhesive film on the substrate of the coiled material, greatly improving the utilization rate of the adhesive and the quality of the coiled material, and It can protect the health of operators from threats and protect the environment from pollution.

在本实施例中,所述混料装置2优选为可以进行被动混料的静态混料管或可以进行主动混料的动态混料器。混料管可以进行被动混 料,无需动力,方便实用。而混料器则可使得混料主动可控。In this embodiment, the mixing device 2 is preferably a static mixing tube capable of passive mixing or a dynamic mixer capable of active mixing. The mixing tube can be used for passive mixing without power, which is convenient and practical. The mixer can make the mixing active and controllable.

作为优选实施方式,所述喷头5设置有多个,固定安装或移动安装于进气道4端部。如果喷头5移动安装在进气道4端部,则可以根据实际需要通过控制喷头5的移动实现大角度的喷涂作业,更为实用。As a preferred embodiment, there are multiple spray heads 5, which are fixed or movable at the end of the air inlet 4. If the shower head 5 is installed on the end of the air inlet 4, it is more practical to control the movement of the shower head 5 to achieve a large-angle spraying operation according to actual needs.

在本实施例中,所述进气道5外部设有用于将气流进行加热干燥的干燥装置。In this embodiment, a drying device for heating and drying the airflow is provided outside the air inlet 5 .

所述本体1连接有用于清洗混料装置2、下料道3、喷头5的清洗系统。例如,可以是在主体1上部设置管道和阀门,可以用来连接清洗系统,清洗系统的清洗液通过管道和阀门进入本体1中,使得附着在混料装置2、下料道3、喷头5上的残留粘胶脱落,达到清洗目的。The main body 1 is connected with a cleaning system for cleaning the mixing device 2 , the feeding channel 3 and the nozzle 5 . For example, pipes and valves can be set on the upper part of the main body 1, which can be used to connect the cleaning system. The cleaning liquid of the cleaning system enters the main body 1 through the pipes and valves, so that it adheres to the mixing device 2, the feeding channel 3, and the nozzle 5. The residual viscose falls off to achieve the purpose of cleaning.

本实施例中,所述储料罐11与混料装置2之间设有用于控制物料配比的计量泵12和控料阀13,可以实现高分子原料的精确配比,从而混合出需要的粘胶,并可方便进行控制。In this embodiment, a metering pump 12 and a material control valve 13 for controlling the ratio of materials are arranged between the storage tank 11 and the mixing device 2, so that the precise ratio of polymer raw materials can be realized, thereby mixing the required Sticky and easy to control.

此外,为了保护环境卫生和工作人员健康,所述本体1旁侧设有用于回收残留粘胶的回收装置8。作为优选,所述回收装置8是负压、水雾喷淋回收装置,包括负压抽气装置81、喷淋装置82和沉淀装置83。使用时,通过负压抽气装置81可以把基板传送带两侧周围多余的粘胶液抽出,并通过喷淋装置82的水雾喷淋沉到沉淀装置83中,实现最终回收。此外,结合图2在对本体1中的混料装置2、下料道3、喷头5进行清洗时,可以把本体1移动到回收装置8上部,清洗 液流出时,通过回收装置8回收。In addition, in order to protect the sanitation of the environment and the health of workers, a recovery device 8 for recovering residual glue is provided beside the main body 1 . Preferably, the recovery device 8 is a negative pressure, water mist spray recovery device, including a negative pressure suction device 81 , a spray device 82 and a precipitation device 83 . When in use, the excess viscose around both sides of the substrate conveyor belt can be sucked out by the negative pressure suction device 81, and the water mist sprayed by the spray device 82 sinks into the sedimentation device 83 to realize final recovery. In addition, in conjunction with Figure 2, when cleaning the mixing device 2, feeding channel 3, and nozzle 5 in the body 1, the body 1 can be moved to the upper part of the recovery device 8, and when the cleaning liquid flows out, it can be recovered by the recovery device 8.

此外,本实施例中,所述回收装置8连接有用于将其回收的粘胶再生的不粘罐9。不粘罐9收集的残留粘胶经过处理可以再次利用。In addition, in this embodiment, the recovery device 8 is connected with a non-stick tank 9 for regenerating the recycled viscose. The residual viscose collected by the non-stick jar 9 can be reused after being processed.

另外,所述本体1下部四周设有防护罩10,可以将喷射部分封闭在密闭空间内,即保护了环境卫生,又保护了操作人员的身体健康。In addition, the lower part of the body 1 is surrounded by a protective cover 10, which can seal the injection part in a closed space, which not only protects the environment and health, but also protects the health of operators.

当然,本发明创造并不局限于上述实施方式,熟悉本领域的技术人员在不违背本发明精神的前提下还可作出等同变形或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。Of course, the present invention is not limited to the above-mentioned embodiments. Those skilled in the art can also make equivalent modifications or replacements without violating the spirit of the present invention. These equivalent modifications or replacements are all included in the claims of this application. within a limited range.

Claims (10)

1.一种气能雾化喷涂设备,其特征在于:包括本体(1)和与本体(1)相连的多个储存高分子原料的储料罐(11),所述本体(1)顶部设有连接储料罐(11)的混料装置(2),所述混料装置(2)底部设有连通该装置的至少一条下料道(3),所述本体(1)侧壁上还设有至少一个进气道(4),所述进气道(4)端部设有至少一个喷头(5),罩在下料道(3)的末端,可将下料道(3)内混合后出来的料进行分散、雾化。1. A gas atomization spraying equipment, characterized in that: comprising a body (1) and a plurality of storage tanks (11) for storing polymer raw materials connected to the body (1), the top of the body (1) is provided with There is a mixing device (2) connected to the material storage tank (11), the bottom of the mixing device (2) is provided with at least one feeding channel (3) communicating with the device, and the side wall of the body (1) is also There is at least one air inlet (4), the end of the air inlet (4) is provided with at least one spray head (5), which is covered at the end of the lower material channel (3), and can mix the material in the lower material channel (3). The final material is dispersed and atomized. 2.根据权利要求1所述的气能雾化喷涂设备,其特征在于:所述混料装置(2)是可以进行被动混料的静态混料管或可以进行主动混料的动态混料器。2. The gas atomization spraying equipment according to claim 1, characterized in that: the mixing device (2) is a static mixing tube capable of passive mixing or a dynamic mixer capable of active mixing . 3.根据权利要求1所述的气能雾化喷涂设备,其特征在于:所述喷头(5)设置有多个,固定安装或移动安装于进气道(4)端部。3. The gas energy atomization spraying equipment according to claim 1, characterized in that: there are multiple spray heads (5), which are fixed or movable at the end of the air inlet (4). 4.根据权利要求1所述的气能雾化喷涂设备,其特征在于:所述进气道(5)外部设有用于将气流进行加热干燥的干燥装置。4. The gas atomization spraying equipment according to claim 1, characterized in that: a drying device for heating and drying the airflow is provided outside the air inlet (5). 5.根据权利要求1所述的气能雾化喷涂设备,其特征在于:所述本体(1)连接有用于清洗混料装置(2)、下料道(3)、喷头(5)的清洗系统。5. The gas energy atomization spraying equipment according to claim 1, characterized in that: the body (1) is connected with a cleaning device for cleaning the mixing device (2), the feeding channel (3), and the nozzle (5). system. 6.根据权利要求1所述的气能雾化喷涂设备,其特征在于:所述储料罐(11)与混料装置(2)之间设有用于控制物料配比的计量泵(12)和控料阀(13)。6. The gas energy atomization spraying equipment according to claim 1, characterized in that: a metering pump (12) for controlling the ratio of materials is arranged between the storage tank (11) and the mixing device (2) and material control valve (13). 7.根据权利要求1、3或5所述的气能雾化喷涂设备,其特征在于:所述本体(1)旁侧设有用于回收残留粘胶的回收装置(8)。7. The air energy atomizing spraying equipment according to claim 1, 3 or 5, characterized in that: a recovery device (8) for recovering residual glue is provided on the side of the body (1). 8.根据权利要求7所述的气能雾化喷涂设备,其特征在于:所述回收装置(8)是负压、水雾喷淋回收装置。8. The gas energy atomization spraying equipment according to claim 7, characterized in that: the recovery device (8) is a negative pressure, water mist spray recovery device. 9.根据权利要求7所述的气能雾化喷涂设备,其特征在于:所述回收装置(8)连接有用于将其回收的粘胶再生的不粘罐(9)。9. The gas energy atomization spraying equipment according to claim 7, characterized in that: the recovery device (8) is connected with a non-stick tank (9) for regenerating the recycled viscose. 10.根据权利要求1所述的气能雾化喷涂设备,其特征在于:所述本体(1)下部四周设有防护罩(10)。10. The gas atomization spraying equipment according to claim 1, characterized in that: a protective cover (10) is provided around the lower part of the body (1).
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Cited By (3)

* Cited by examiner, † Cited by third party
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CN102019252A (en) * 2010-06-01 2011-04-20 陈尚文 Gas atomizing and spraying device
CN106563604A (en) * 2016-10-19 2017-04-19 大连市铭源全科技开发有限公司 Recycling equipment for release agent
CN113967551A (en) * 2021-10-26 2022-01-25 武汉兴嘉业堂医疗科技发展有限公司 Coating device of drug patch coating machine and using method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102019252A (en) * 2010-06-01 2011-04-20 陈尚文 Gas atomizing and spraying device
CN106563604A (en) * 2016-10-19 2017-04-19 大连市铭源全科技开发有限公司 Recycling equipment for release agent
CN113967551A (en) * 2021-10-26 2022-01-25 武汉兴嘉业堂医疗科技发展有限公司 Coating device of drug patch coating machine and using method thereof

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