CN201954796U - Anti-corrosion overheating-proof pressure-bearing water tank for solar water heater - Google Patents

Anti-corrosion overheating-proof pressure-bearing water tank for solar water heater Download PDF

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Publication number
CN201954796U
CN201954796U CN2010206943995U CN201020694399U CN201954796U CN 201954796 U CN201954796 U CN 201954796U CN 2010206943995 U CN2010206943995 U CN 2010206943995U CN 201020694399 U CN201020694399 U CN 201020694399U CN 201954796 U CN201954796 U CN 201954796U
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heat exchange
exchange jacket
inner container
water tank
enamel
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CN2010206943995U
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孙传玲
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers

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Abstract

一种太阳能热水器防腐防过热承压水箱,包括换热夹套、搪瓷内胆和外壳,外壳上设置有进水管和出水管,进水管和出水管与搪瓷内胆连通,外壳的两端分别安装有左、右封盖,搪瓷内胆的外壁上布置有换热夹套,换热夹套由不锈钢板制成,换热夹套的内壁面为圆弧面,换热夹套的内壁面通过导热性良好的界面材料与搪瓷内胆的外壁面紧密贴合在一起,换热夹套的外壁面开有用于插接真空集热管的安装孔,安装孔与换热夹套的内腔连通,换热夹套上开有进液口、溢流口、排汽口;溢流口的位置高于进液口,排汽口的位置高于溢流口。本承压水箱采用外置开放式间接换热方式,结构设计合理,生产加工容易,成本低,性价比高,使用周期长。

An anti-corrosion and anti-overheating pressurized water tank for a solar water heater, including a heat exchange jacket, an enamel inner tank and an outer shell. There are left and right covers, and a heat exchange jacket is arranged on the outer wall of the enamel liner. The heat exchange jacket is made of stainless steel plate. The inner wall of the heat exchange jacket is an arc surface, and the inner wall of the heat exchange jacket passes through The interface material with good thermal conductivity is closely attached to the outer wall of the enamel liner, and the outer wall of the heat exchange jacket has a mounting hole for inserting the vacuum heat collection tube, and the mounting hole communicates with the inner cavity of the heat exchange jacket. The heat exchange jacket is provided with a liquid inlet, an overflow port and a steam exhaust port; the position of the overflow port is higher than that of the liquid inlet, and the position of the steam exhaust port is higher than that of the overflow port. The pressurized water tank adopts an external open indirect heat exchange method, has a reasonable structural design, easy production and processing, low cost, high cost performance and long service life.

Description

The anticorrosion anti-overheated press-bearing water tank of solar water heater
Technical field
The utility model belongs to solar energy heat utilization field, relates to solar water heater pressure-bearing application technology, relates in particular to the solar water heater water tank with anticorrosion, anti-overheated function.
Background technology
At present, the water tank of commercially available solar water heater mainly contains pressure-bearing type and non-pressure-bearing type two big classes, and the water in the non-press-bearing water tank communicates with atmosphere, easily grow to be unfavorable for healthy impurity, and the bath comfort degree is poor.Water cleaning in the press-bearing water tank has the area of running water all can install, and easy to use, comfort level is good.
Existing press-bearing water tank adopts the mode of placing the heat exchange courage in pressure-bearing coil pipe water tank and the water more, pressure-bearing coil pipe water tank comes heat exchange by the coil pipe that is built in the heat collection water tank, not practical application of water in the heat collection water tank only is responsible for collecting the solar energy that obtains by solar vacuum heat-collecting pipe.The common volume of this water tank is excessive, and the water tank coil pipe is perishable, fouling is serious, influences heat exchange property, and service life is shorter.The pressure-bearing coil pipe water tank that also has takes the water that makes in the heating water tank by the coil pipe heat exchange, this mode thermal-arrest loop enclosed operation, and it is overheated to be easy under the situation preferably at irradiation, causes system normally not move, and security reliability is poor.
Placing the water tank of heat exchange courage in the water, also is bearing operation during use, but when work, overheat condition may appear in the thermal-arrest loop, and the heat exchange courage has by crowded flat danger.Therefore, be badly in need of a kind of anticorrosion, anti-overheated, safe and reliable solar water heater special water box of research and development.
The utility model content
For addressing the above problem, the purpose of this utility model provides the anticorrosion anti-overheated press-bearing water tank of a kind of solar water heater, adopt external open indirect heat exchange mode, this kind cisten mechanism is reasonable in design, manufactures easily, greatly broken through the restriction of production and processing level, and the water tank cost is relatively low, and is safe and reliable, corrosion resistant, heat-resisting, long-term operation performance is stable, the cost performance height.
For achieving the above object, the utility model is by the following technical solutions:
The anticorrosion anti-overheated press-bearing water tank of a kind of solar water heater, comprise heat exchange jacket, enamel inner container and shell, shell is provided with water inlet pipe and outlet pipe, water inlet pipe and outlet pipe are communicated with enamel inner container, the two ends of shell are separately installed with a left side, right aling cap, it is characterized in that: be furnished with heat exchange jacket on the outer wall of enamel inner container, heat exchange jacket is made by corrosion resistant plate, the internal face of heat exchange jacket is an arc surface, the internal face of heat exchange jacket fits tightly together by the outside wall surface of thermal conductivity good interface material and enamel inner container, the outside wall surface of heat exchange jacket has the installing hole of the vacuum heat collection pipe that is used to peg graft, installing hole is communicated with the inner chamber of heat exchange jacket, has inlet on the heat exchange jacket, overfall, steam drain; The position of overfall is higher than inlet, and the position of steam drain is higher than overfall.
Described heat exchange jacket is fan-shaped, and the arc angle of inner wall surface thereof less than 360 degree, is filled with insulation material in the periphery of enamel inner container and heat exchange jacket greater than 15 degree.
Described heat exchange jacket is a cylindrical shape, and the arc angle of inner wall surface thereof is 360 degree, is filled with insulation material in the periphery of heat exchange jacket.
Described boundary material has compressibility, is compressed between heat exchange jacket and the enamel inner container, and boundary material is covered with the heat exchange jacket internal face.
Described enamel inner container is made up of base material and enamel layer, and base material is made by low-carbon steel material, and enamel layer is laid on the inwall of enamel inner container.
Described heat exchange jacket with the relative position of enamel inner container is: the symmetrical center line of heat exchange jacket sector crosssection overlaps with the horizontal center line of enamel inner container circular section.
The relative position of described heat exchange jacket and enamel inner container is: the angular range of the horizontal center line of the symmetrical center line of heat exchange jacket sector crosssection and enamel inner container circular section is greater than 0 degree, less than 90 degree.
The utility model has following advantage:
Heat exchange jacket is to be made by stainless steel material, fits on the enamel inner container.The heat exchange jacket transfer working medium in heat does not directly contact with the enamel inner container internal hot-water, and because its open operation, inside does not have pressure, high temperature can not occur, therefore is difficult to be corroded.At present, existing enamel technology maturation is reliable, and this press-bearing water tank adopts enamel inner container, stable performance, and corrosion resistance is strong.Heat exchange jacket and enamel inner container are realized fitting tightly by boundary material compressible and that have a high-efficiency heat conduction performance, and its production technology is simple, and is easy to make.Because heat exchange mode is open indirect type, heat-transfer working medium dependence Natural Circulation flows and carries out the heat transmission, when water temperature is higher in the water tank, to engender heat build-up in the heat exchange jacket, heat-transfer working medium self temperature is quickened to raise and vaporization occurs, the heat-transfer working medium of vaporization attitude emits by gland steam exhauster again, and the result is that water tank superheating phenomenon can not occur.This product can be made into solar energy close-coupled bearing hot water device, and under the situation of environmental condition and collector area unanimity, its hot property surpasses other class solar energy close-coupled bearing hot water device.Well anticorrosion prevented that hot property was guaranteed the water heater life-span, the cost performance height.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment one.
Fig. 2 is the front view of Fig. 1.
Fig. 3 is the exploded view of Fig. 2.
Fig. 4 is the A-A cutaway view of Fig. 2.
Fig. 5 is the fan-shaped angle schematic diagram of heat exchange jacket among Fig. 4.
Fig. 6 is the B-B cutaway view of Fig. 4.
Fig. 7 is shell, enamel inner container, heat exchange jacket assembly structure schematic diagram.
Fig. 8 is a heat exchange jacket profile schematic diagram.
Fig. 9 is the rearview of Fig. 8.
Figure 10 is the schematic diagram that heat exchange jacket is positioned at the enamel inner container side-lower.
Figure 11 is the schematic diagram that heat exchange jacket is positioned at enamel inner container side top.
Figure 12 is the structural representation of the utility model embodiment two.
The specific embodiment
Number in the figure
1 shell, 2 enamel inner containers, 3 water inlet pipes, 4 outlet pipes
5 left sealing caps, 6 right aling caps, 7 heat exchange jackets, 8 end faces
11 right sides, 10 left sides, 9 bottom surfaces, 12 internal faces
13 outside wall surface, 14 installing holes, 15 inlets, 16 overfalls
17 steam drains, 18 boundary materials, 19 insulation materials, 20 circular holes
21 feed tubes, 22 overflow pipes, 23 gland steam exhausters
Embodiment one
Please refer to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, the utility model is the anticorrosion anti-overheated press-bearing water tank of a kind of solar water heater, comprise shell 1, enamel inner container 2, shell 1 is provided with water inlet pipe 3 and outlet pipe 4, water inlet pipe 3 and outlet pipe 4 are communicated with enamel inner container 2, and the left and right two ends of shell 1 are separately installed with left and right capping 5,6.Can mend cold water to enamel inner container 2 by water inlet pipe 3.
Be furnished with heat exchange jacket 7 on the outer wall of enamel inner container 2, please refer to Fig. 5, in the present embodiment, heat exchange jacket 7 is fan-shaped, and the arc angle Ang1 of its inner face is greater than 15 degree, less than 360 degree.
Please refer to Fig. 8, Fig. 9, the end face 8 of heat exchange jacket 7, bottom surface 9, left side 10, right side 11, internal face 12, outside wall surface 13 are all made by corrosion resistant plate, internal face 12 is an arc surface, internal face 12 fits together by boundary material 18 and enamel inner container 2, boundary material 18 can be the heat conduction film, one end of the outside wall surface 13 of heat exchange jacket 7 has the installing hole 14 that a socket connects solar vacuum heat-collecting pipe, and installing hole 14 is communicated with the inner chamber of heat exchange jacket 7.
Have inlet 15, overfall 16, steam drain 17 on the end face of heat exchange jacket 7, the position of overfall 16 is higher than inlet 15, the position of steam drain 17 is higher than overfall 16, and inlet 15, overfall 16, steam drain 17 can be arranged on the left side 10, also can be arranged on the right side 11.
Be separately installed with feed tube 21, overflow pipe 22, gland steam exhauster 23 on inlet 15, overfall 16, the steam drain 17, feed tube 21, overflow pipe 22, gland steam exhauster 23 are stretched out by the left sealing cap 5 or the right aling cap 6 of its place end face correspondence, also can stretch out from shell 1 bottom or rear portion.
The periphery of enamel inner container 2 and heat exchange jacket 7 is filled with insulation material 19.
Please refer to Figure 10, Figure 11, the relative position of heat exchange jacket 7 and enamel inner container 2 is determined by the symmetrical center line L1 of heat exchange jacket 7 sector crosssections and the included angle A ng2 of the horizontal center line L2 of enamel inner container 2 circular sections, less than 90 degree, promptly the angle of Ang2 is the 0-90 degree to this included angle A ng2 greater than 0 degree.
Heat exchange jacket 7 and the relative position of enamel inner container 2 also can be that the symmetrical center line L1 of heat exchange jacket 7 sector crosssections overlaps with the horizontal center line L2 of enamel inner container 2 circular sections.Be that L1 and L2 angle are 0 degree.
The side-lower that heat exchange jacket 7 can be positioned at enamel inner container 2 as shown in figure 10, also can be the side top as shown in figure 11, be good with side-lower.
Please refer to Fig. 5, in preferred embodiments, the arc angle Ang1 optimum range of heat exchange jacket 7 inner faces is that 120 degree are to 150 degree.
Please refer to Figure 10, Figure 11, the best relative position of heat exchange jacket 7 and enamel inner container 2 is that the included angle A ng2 of symmetrical center line L1 and the horizontal center line L2 of enamel inner container 2 circular sections of heat exchange jacket sector crosssection 15 spends to 30 and spends, this position can effectively promote to make the annular flow state when water in the enamel inner container 2 is heated, and improves heat exchange rate.
Heat exchange jacket 7 and enamel inner container 2 are realized fitting tightly by boundary material 18 compressible and that have a high-efficiency heat conduction performance.Boundary material 18 plays the effect that is connected two walls, and boundary material 18 can be the heat conduction film, and boundary material 18 is the cloth shape, and compliance is good, has high compressibility, elasticity, flexibility, and has good pyroconductivity.The application of boundary material, make between heat exchange jacket 7 internal faces and enamel inner container 2 outside wall surface the slit can not occur, thereby make heat exchange jacket 7 internal faces and fitting tightly of enamel inner container 2 outside wall surface become possibility, simplified technology, reduced production cost, the manufacturing is more prone to.
Please refer to Fig. 2, Fig. 3, Fig. 4, position corresponding with installing hole 14 on the shell 1 is provided with circular hole 20.During use, solar vacuum heat-collecting pipe is plugged on the installing hole 14 of outside wall surface 13 of heat exchange jacket 7, injects heat-transfer working medium from inlet 15 in heat exchange jacket 7, when the liquid level of heat-transfer working medium rises to the height of overfall 16, stops filling.After the filling, heat-transfer working medium in the heat exchange jacket 7 enters solar vacuum heat-collecting pipe inside under the gravity effect, when solar radiation is to solar vacuum heat-collecting pipe, the heat-transfer working medium temperature raises, heat-transfer working medium in the vacuum tube and heat exchange jacket 7 transfer working medium in heat produce density contrast, cause the heat-transfer working medium of heat under the effect of buoyancy lift, to be raised in the heat exchange jacket 7, constantly heat water in the enamel inner container 2 by boundary material 18 again.During water, running water heads into from water inlet pipe 3, and the hot water in the enamel inner container 2 is ejected from outlet pipe 4.
Heat exchange jacket 7 is to open indirect type with the heat exchange mode of enamel inner container 2, heat-transfer working medium can Natural Circulation flow, when water temperature is higher in the water tank, to engender heat build-up in the heat exchange jacket 7, the heat-transfer working medium temperature is quickened to raise and vaporization occurs, the heat-transfer working medium of vaporization attitude emits by steam drain 17 again, and like this, enamel inner container 2 superheating phenomenon can not occur.Thereby guarantee the safety of whole press-bearing water tank, make water heater stable operation reliably and with long-term.
Embodiment two:
Please refer to Figure 12, heat exchange jacket 7 can be a cylindrical shape, and promptly the arc angle of its inner face is 360 degree.Be filled with insulation material 19 in the periphery of heat exchange jacket 7, boundary material 18 can be the heat conduction film, and boundary material 18 has compressibility, is compressed between heat exchange jacket 7 and the enamel inner container 2, and boundary material 18 is covered with the internal face of heat exchange jacket 7.Enamel inner container 2 is made up of base material and enamel layer, and base material is made by low-carbon steel material, and enamel layer is laid on the inwall of enamel inner container 2.

Claims (7)

1. the anticorrosion anti-overheated press-bearing water tank of a solar water heater, comprise heat exchange jacket, enamel inner container and shell, shell is provided with water inlet pipe and outlet pipe, water inlet pipe and outlet pipe are communicated with enamel inner container, the two ends of shell are separately installed with a left side, right aling cap, it is characterized in that: be furnished with heat exchange jacket on the outer wall of enamel inner container, heat exchange jacket is made by corrosion resistant plate, the internal face of heat exchange jacket is an arc surface, the internal face of heat exchange jacket fits tightly together by the outside wall surface of thermal conductivity good interface material and enamel inner container, the outside wall surface of heat exchange jacket has the installing hole of the vacuum heat collection pipe that is used to peg graft, installing hole is communicated with the inner chamber of heat exchange jacket, has inlet on the heat exchange jacket, overfall, steam drain; The position of overfall is higher than inlet, and the position of steam drain is higher than overfall.
2. the anticorrosion anti-overheated press-bearing water tank of solar water heater as claimed in claim 1, it is characterized in that: described heat exchange jacket is fan-shaped, the arc angle of inner wall surface thereof less than 360 degree, is filled with insulation material in the periphery of enamel inner container and heat exchange jacket greater than 15 degree.
3. the anticorrosion anti-overheated press-bearing water tank of solar water heater as claimed in claim 1, it is characterized in that: described heat exchange jacket is a cylindrical shape, the arc angle of inner wall surface thereof is 360 degree, is filled with insulation material in the periphery of heat exchange jacket.
4. the anticorrosion anti-overheated press-bearing water tank of solar water heater as claimed in claim 1, it is characterized in that: described boundary material has compressibility, is compressed between heat exchange jacket and the enamel inner container, and boundary material is covered with the heat exchange jacket internal face.
5. the anticorrosion anti-overheated press-bearing water tank of solar water heater as claimed in claim 1, it is characterized in that: described enamel inner container is made up of base material and enamel layer, and base material is made by low-carbon steel material, and enamel layer is laid on the inwall of enamel inner container.
6. the anticorrosion anti-overheated press-bearing water tank of solar water heater as claimed in claim 2, it is characterized in that: described heat exchange jacket with the relative position of enamel inner container is: the symmetrical center line of heat exchange jacket sector crosssection overlaps with the horizontal center line of enamel inner container circular section.
7. the anticorrosion anti-overheated press-bearing water tank of solar water heater as claimed in claim 2, it is characterized in that: the relative position of described heat exchange jacket and enamel inner container is: the angular range of the horizontal center line of the symmetrical center line of heat exchange jacket sector crosssection and enamel inner container circular section is greater than 0 degree, less than 90 degree.
CN2010206943995U 2010-12-31 2010-12-31 Anti-corrosion overheating-proof pressure-bearing water tank for solar water heater Expired - Fee Related CN201954796U (en)

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Application Number Priority Date Filing Date Title
CN2010206943995U CN201954796U (en) 2010-12-31 2010-12-31 Anti-corrosion overheating-proof pressure-bearing water tank for solar water heater

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102628620A (en) * 2012-04-25 2012-08-08 杨宪杰 Flat-plate solar water heater with external tube-sheet heat exchange device
CN103423885A (en) * 2012-05-18 2013-12-04 杨宪杰 Solar water heater with external plate and tube heat exchange lining
CN103836797A (en) * 2014-03-06 2014-06-04 江苏迈能高科技有限公司 Double-interlayer inner container of water heater and assembling technique of double-interlayer inner container
CN111351233A (en) * 2020-04-21 2020-06-30 昆明云一新能源有限公司 Vacuum tube solar heat collector
CN112082278A (en) * 2019-06-12 2020-12-15 青岛经济技术开发区海尔热水器有限公司 A sandwich liner and its preparation method and application

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102628620A (en) * 2012-04-25 2012-08-08 杨宪杰 Flat-plate solar water heater with external tube-sheet heat exchange device
CN102628620B (en) * 2012-04-25 2013-07-03 杨宪杰 Flat-plate solar water heater with external tube-plate type heat exchange device
CN103423885A (en) * 2012-05-18 2013-12-04 杨宪杰 Solar water heater with external plate and tube heat exchange lining
CN103836797A (en) * 2014-03-06 2014-06-04 江苏迈能高科技有限公司 Double-interlayer inner container of water heater and assembling technique of double-interlayer inner container
CN103836797B (en) * 2014-03-06 2016-08-24 江苏迈能高科技有限公司 A kind of double sandwich water heater liner and assembling technique thereof
CN112082278A (en) * 2019-06-12 2020-12-15 青岛经济技术开发区海尔热水器有限公司 A sandwich liner and its preparation method and application
CN112082278B (en) * 2019-06-12 2022-06-14 青岛经济技术开发区海尔热水器有限公司 Interlayer liner and preparation method and application thereof
CN111351233A (en) * 2020-04-21 2020-06-30 昆明云一新能源有限公司 Vacuum tube solar heat collector

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Granted publication date: 20110831

Termination date: 20131231