CN201940708U - Hobbing machine with long service life - Google Patents

Hobbing machine with long service life Download PDF

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Publication number
CN201940708U
CN201940708U CN2011200247133U CN201120024713U CN201940708U CN 201940708 U CN201940708 U CN 201940708U CN 2011200247133 U CN2011200247133 U CN 2011200247133U CN 201120024713 U CN201120024713 U CN 201120024713U CN 201940708 U CN201940708 U CN 201940708U
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China
Prior art keywords
rotary table
workpiece
sliding bearing
hobbing machine
sliding
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Expired - Fee Related
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CN2011200247133U
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Chinese (zh)
Inventor
刘正伟
夏泽雨
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CHONGQING ZHONGLIAN GEAR WHEEL Co Ltd
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CHONGQING ZHONGLIAN GEAR WHEEL Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

一种长寿命滚齿机,包括安装在底座上的旋转工作台和竖直滑轨,所述旋转工作台上安装有工件定位机构,该工件定位机构的工件心轴竖直向上,所述竖直滑轨上套装有滑动平台,其特征在于:所述滑动平台上安装有滑动轴承,该滑动轴承的内圈通孔正对所述工件心轴,且该滑动轴承的内圈与所述工件心轴横截面相吻合。本实用新型的显著效果是:消除了竖直向下的轴向压力,避免旋转工作台与底座过度摩擦,大幅提高旋转工作台的使用寿命。同时,由于消除了下压力,也就取消了原有设备的液压系统,大幅降低了滚齿机的制造和维护成本。

Figure 201120024713

A long-life gear hobbing machine, comprising a rotary table mounted on a base and a vertical slide rail, a workpiece positioning mechanism is installed on the rotary table, the workpiece mandrel of the workpiece positioning mechanism is vertically upward, and the vertical slide A sliding platform is set on the rail, and it is characterized in that a sliding bearing is installed on the sliding platform, the through hole of the inner ring of the sliding bearing is facing the workpiece mandrel, and the inner ring of the sliding bearing is in contact with the workpiece mandrel. The cross section matches. The notable effect of the utility model is that the vertical downward axial pressure is eliminated, excessive friction between the rotary table and the base is avoided, and the service life of the rotary table is greatly improved. At the same time, due to the elimination of the down force, the hydraulic system of the original equipment is also eliminated, which greatly reduces the manufacturing and maintenance costs of the gear hobbing machine.

Figure 201120024713

Description

The long-life gear-hobbing machine
Technical field
The utility model belongs to a kind of turbine, relates to a kind of planetary long-life gear-hobbing machine.
Background technology
Gear-hobbing machine is a legacy equipment of making gear, uses extensively.The gear blank is installed on the gear-hobbing machine to be processed, as shown in Figure 1, the tradition gear-hobbing machine comprises rotary table and the upright slide rail that is installed on the base, the workpiece detent mechanism is installed on the described rotary table, the work arbor of this workpiece detent mechanism is fixed on down the upper end of round platform, this work arbor straight up, the top of work arbor is smooth cylinder, the bottom has screw thread, and be set with union (screwed)bonnet (UB and nut, work arbor and following round platform are used for Positioning Gear blank center, and nut and union (screwed)bonnet (UB are pressed on the gear blank on the work arbor.
Simultaneously, suit sliding platform on upright slide rail again, install on the sliding platform awl point downward press down circular cone, sliding platform drives and presses down circular cone and push down work arbor downwards.
When rotary table is made horizontal time rotational, nut and union (screwed)bonnet (UB have guaranteed that the gear blank can rotate synchronously with rotary table, press down bigger axial compressive force of circular cone generation simultaneously and press to work arbor, keep the stability and the rigidity of work arbor, guaranteed whole rotary table and the steady rotation of gear blank.
But its shortcoming is, want a bigger axial compressive force owing to press down the circular cone generation, this axial compressive force is delivered to rotary table downwards, cause rotary table under heavy load, to be worked for a long time, cause rotary table bearing-surface wearing and tearing aggravation, the gap increases, and influences equipment precision at last and reduces the lost of life of gear-hobbing machine.
And workpiece is fixed by the top connector that adds, because axiality control aspect has than large deviation, influences the quality of gear hobbing; Top axle journal position radial dimension is little, so tail spindle neck position rigidity is poor, yielding, and adds the easy workpiece skew longitudinal center line that takes place in man-hour, is difficult to satisfy the requirement of machining accuracy.
The utility model content
The purpose of this utility model provides a kind of long-life gear-hobbing machine, can eliminate axial compressive force straight down, avoids rotary table and base excessive friction, the service life of significantly improving rotary table.
For achieving the above object, a kind of long-life gear-hobbing machine described in the utility model, comprise the rotary table and the upright slide rail that are installed on the base, the workpiece detent mechanism is installed on the described rotary table, the work arbor of this workpiece detent mechanism straight up, be set with sliding platform on the described upright slide rail, its key is: on the described sliding platform sliding bearing is installed, the interior ring through hole of this sliding bearing is over against described work arbor, and the inner ring of this sliding bearing and described work arbor cross section match.
After sliding bearing moves down into the top of work arbor with sliding platform, the sliding bearing kink is lived work arbor, and no matter how work arbor rotates, and all is subjected to the constraint of sliding bearing, maintain the stability of work arbor, guaranteed whole rotary table and the steady rotation of gear blank.Simultaneously, eliminate axial compressive force, avoided rotary table and base excessive friction, the service life of significantly improving rotary table.
Owing to eliminated downforce, also just cancelled the hydraulic system of existing equipment, significantly reduced the manufacturing and the maintenance cost of gear-hobbing machine.
Lubricating cup also is installed on the described sliding platform, and the oil seepage port of this lubricating cup is towards described sliding bearing.
The lubricating cup oil impregnate has improved the lubricant effect of sliding bearing.Eliminate the friction between sliding bearing and the work arbor.
The lower end of described rotary table is connected the top of power transmission shaft, the rotation of power transmission shaft driven rotary workbench level.
Power transmission shaft can be by driven by motor.
Described workpiece detent mechanism comprises round platform down, and this described work arbor is fixed on the upper end of this time round platform, and the top of this work arbor is smooth cylinder, and the bottom has screw thread, and is set with union (screwed)bonnet (UB and nut.
The circumferencial direction of following round platform is provided with the key axle, when the thrust of union (screwed)bonnet (UB and nut is not enough, can fix the gear blank of processing by key.
Remarkable result of the present utility model is: a kind of long-life gear-hobbing machine is provided, has eliminated axial compressive force straight down, avoided rotary table and base excessive friction, the service life of significantly improving rotary table.Simultaneously,, also just cancelled the hydraulic system of existing equipment, significantly reduced the manufacturing and the maintenance cost of gear-hobbing machine owing to eliminated downforce.
Description of drawings
Fig. 1 is the prior art constructions schematic diagram;
Fig. 2 is a structural representation of the present utility model.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
As shown in Figure 2, a kind of long-life gear-hobbing machine, comprise the rotary table 2 and the upright slide rail 4 that are installed on the base 1, on the described rotary table 2 the workpiece detent mechanism is installed, the work arbor 3 of this workpiece detent mechanism is set with sliding platform 5 on the described upright slide rail 4 straight up, on the described sliding platform 5 sliding bearing 6 is installed, the interior ring through hole of this sliding bearing 6 is over against described work arbor 3, and the inner ring of this sliding bearing 6 and described work arbor 3 cross sections match.
After sliding bearing 6 moves down into the top of work arbor 3 with sliding platform 5, sliding bearing 6 kinks are lived work arbor 3, no matter how work arbor 3 rotates, all be subjected to the constraint of sliding bearing 6, maintain the stability of work arbor, guaranteed whole rotary table 2 and the 12 steady rotations of gear blank.Simultaneously, eliminate axial compressive force, avoided rotary table 2 and base 1 excessive friction, the service life of significantly improving rotary table 2.
Owing to eliminated downforce, also just cancelled the hydraulic system of existing equipment, significantly reduced the manufacturing and the maintenance cost of gear-hobbing machine.
On the described sliding platform 5 lubricating cup 7 is installed also, the oil seepage port of this lubricating cup is towards described sliding bearing 6.
The lubricating cup oil impregnate has improved the lubricant effect of sliding bearing 6.Eliminate the friction between sliding bearing 6 and the work arbor 3.
The lower end of described rotary table 2 is connected the top of power transmission shaft 8, and power transmission shaft 8 driven rotary workbench 2 horizontally rotate.
Power transmission shaft 8 can be by driven by motor.
Described workpiece detent mechanism comprises round platform 9 down, and this described work arbor 3 is fixed on the upper end of this time round platform 9, and the top of this work arbor 3 is smooth cylinder, and the bottom has screw thread, and is set with union (screwed)bonnet (UB 10 and nut 11.
The circumferencial direction of following round platform 9 has been provided with splined shaft, is used for fixing the gear blank 12 of processing.
Although above structure is described preferred embodiment of the present utility model in conjunction with the accompanying drawings; but the utility model is not limited to the above-mentioned specific embodiment; the above-mentioned specific embodiment only is schematic rather than determinate; those of ordinary skill in the art is under enlightenment of the present utility model; under the prerequisite of the utility model aim and claim; can make multiple similar expression; as change the assembling mode of gear blank 12; as change the type of drive of rotary table 2, such conversion all falls within the protection domain of the present utility model.

Claims (4)

1.一种长寿命滚齿机,包括安装在底座(1)上的旋转工作台(2)和竖直滑轨(4),所述旋转工作台(2)上安装有工件定位机构,该工件定位机构的工件心轴(3)竖直向上,所述竖直滑轨(4)上套装有滑动平台(5),其特征在于:所述滑动平台(5)上安装有滑动轴承(6),该滑动轴承(6)的内圈通孔正对所述工件心轴(3),且该滑动轴承(6)的内圈与所述工件心轴(3)横截面相吻合。1. A long-life gear hobbing machine, comprising a rotary table (2) and a vertical slide rail (4) installed on the base (1), a workpiece positioning mechanism is installed on the rotary table (2), and the workpiece positioning The workpiece mandrel (3) of the mechanism is vertically upward, and a sliding platform (5) is set on the vertical slide rail (4), and it is characterized in that: a sliding bearing (6) is installed on the sliding platform (5), The through hole of the inner ring of the sliding bearing (6) faces the workpiece mandrel (3), and the inner ring of the sliding bearing (6) coincides with the cross section of the workpiece mandrel (3). 2.根据权利要求1所述的长寿命滚齿机,其特征在于:所述滑动平台(5)上还安装有油杯(7),该油杯的渗油口朝向所述滑动轴承(6)。2. The long-life hobbing machine according to claim 1, characterized in that: an oil cup (7) is installed on the sliding platform (5), and the oil seepage port of the oil cup faces the sliding bearing (6). 3.根据权利要求1所述的长寿命滚齿机,其特征在于:所述旋转工作台(2)的下端连接在传动轴(8)的顶部,传动轴(8)带动旋转工作台(2)水平旋转。3. The long-life hobbing machine according to claim 1, characterized in that: the lower end of the rotary table (2) is connected to the top of the transmission shaft (8), and the transmission shaft (8) drives the rotary table (2) horizontally rotate. 4.根据权利要求1所述的长寿命滚齿机,其特征在于:所述工件定位机构包括下圆台(9),该所述工件心轴(3)固定在该下圆台(9)的上端,该工件心轴(3)的上部为光滑圆柱,下部开有螺纹,并套装有螺纹压盖(10)和螺母(11)。4. The long-life gear hobbing machine according to claim 1, characterized in that: the workpiece positioning mechanism includes a lower circular platform (9), the workpiece mandrel (3) is fixed on the upper end of the lower circular platform (9), the The upper part of the workpiece mandrel (3) is a smooth cylinder, and the lower part is threaded, and is sleeved with a threaded gland (10) and a nut (11).
CN2011200247133U 2011-01-25 2011-01-25 Hobbing machine with long service life Expired - Fee Related CN201940708U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102642054A (en) * 2012-05-08 2012-08-22 安徽三山机械制造有限公司 Rotating and fixing tooling for gear
CN102672286A (en) * 2012-05-08 2012-09-19 安徽三山机械制造有限公司 Fixing tool for face gear
CN103551675A (en) * 2013-11-04 2014-02-05 苏州优金金属成型科技有限公司 Novel gear hobbing machine
CN105290523A (en) * 2015-11-17 2016-02-03 侯如升 Peripheral surface tooth groove machining and mounting mechanism for metal rings

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102642054A (en) * 2012-05-08 2012-08-22 安徽三山机械制造有限公司 Rotating and fixing tooling for gear
CN102672286A (en) * 2012-05-08 2012-09-19 安徽三山机械制造有限公司 Fixing tool for face gear
CN103551675A (en) * 2013-11-04 2014-02-05 苏州优金金属成型科技有限公司 Novel gear hobbing machine
CN105290523A (en) * 2015-11-17 2016-02-03 侯如升 Peripheral surface tooth groove machining and mounting mechanism for metal rings

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C17 Cessation of patent right
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Granted publication date: 20110824

Termination date: 20140125