CN201936658U - Fiber-glass covered corona-resistant enameled flat wire - Google Patents
Fiber-glass covered corona-resistant enameled flat wire Download PDFInfo
- Publication number
- CN201936658U CN201936658U CN2011200096398U CN201120009639U CN201936658U CN 201936658 U CN201936658 U CN 201936658U CN 2011200096398 U CN2011200096398 U CN 2011200096398U CN 201120009639 U CN201120009639 U CN 201120009639U CN 201936658 U CN201936658 U CN 201936658U
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- corona
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- polyester
- wire
- glass fiber
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Abstract
A fiber-glass covered corona-resistant enameled flat wire adopts the structure that a flat copper core wire is arranged in the center of the enameled flat wire, a corona-resistant polyester layer is covered outside the flat copper core wire, a corona-resistant polyesterimide layer is covered on the corona-resistant polyester layer, a polyamide-imide layer is covered outside the corona-resistant polyesterimide layer, and a fiber-glass insulating resin-emulsion paint mixed layer is wrapped on the polyamide-imide layer to serve as the outermost layer.
Description
Technical field
The utility model relates to a kind of motor component, relates to the wrapped copper strap wire of a kind of variable-frequency motor specifically.
Technical background
Variable-frequency motor is the direction of giving priority to of electromechanics trade, will account for the 50-70% of motor product soon.This also is a significant innovation to the electromagnetic wire industry, and along with the application of high-tension electric motor, high-speed railway traction electric machine, large-scale alternating-current variable frequency motor develops rapidly, general polyimide film lapped wire can not satisfy the variable-frequency motor needs.U.S. Dupont company developed a kind of novel polyimide film of anti-corona the (Kapton CR) that superior heat conduction, heat resistance, mechanical performance, resistant to partial discharges are arranged in 1994.Because the mechanical strength of thin dielectric film is relatively poor, when the coiling winding, fragile thin layer, thus influence the insulation property of electromagnetic wire.
In order to overcome this shortcoming; developed glass fiber bag thin film wire afterwards again; promptly wrapped again one deck glass fiber is used for the protective film layer outside thin layer; to improve the mechanical performance of electromagnetic wire; simultaneously also improved the moisture resistance energy and the heat resistance of electromagnetic wire, and improved accommodation greatly motor windings technology.But the corona-resistant film cost in this structure is higher, has limited its application.Therefore necessary this is improved.
The utility model content
The purpose of this utility model is at the deficiency of existing variable-frequency motor with wrapped copper strap wire, and a kind of new glass fiber bag enameled sheet wire of anti-the corona is provided, and this glass fiber bag enameled sheet wire of anti-the corona has the mechanical strength height, and the characteristics of making easily.
The purpose of this utility model is achieved through the following technical solutions, a kind of glass fiber bag enameled sheet wire of anti-the corona, the center of enameled sheet wire is flat type copper core, outside flat type copper core, be coated with one deck polyester layer of anti-the corona, the polyester layer of anti-the corona is coated with one deck polyester-imide of anti-corona layer again, the polyester-imide of anti-corona layer is coated with one deck polyamidoimide layer outward again, is surrounded with ferry glass insulation lacquer type organic coating mixed layer at polyamidoimide layer outermost.
The utility model advantage:
The utility model has further improved the anti-corona ability of the glass fiber bag enameled sheet wire of anti-the corona by three layers of different insulating barrier, and make than existing thin layer outward wrapped again one deck glass fiber to be used for the method for protective film layer more simple.The mechanical strength height of formed insulating barrier, when the coiling winding, not fragile thin layer, thus greatly improved the insulation property of electromagnetic wire.
Description of drawings:
Fig. 1 is the structural representation of the utility model glass fiber bag enameled sheet wire of anti-the corona.
Embodiment
Below in conjunction with drawings and Examples the utility model is further described.
The utility model is a kind of glass fiber bag enameled sheet wire of anti-the corona, the center of enameled sheet wire is flat type copper core 1, outside flat type copper core, be coated with one deck polyester layer of anti-corona the 2, the polyester layer of anti-corona the 2 is coated with one deck polyester-imide of anti-corona layer 3 again, be coated with one deck polyamidoimide layer 4 again outside the polyester-imide of anti-corona layer 3, be surrounded with ferry glass insulation lacquer type organic coating mixed layer 5 at polyamidoimide layer 4 outermost.
Main material and description of equipment, (1), resistant polyester corona lacquer, self-control, viscosity (being coated with-the 4# cup 30 ± 1 ℃) 120s, solid content (2g/200 ± 2 ℃/1h) 38%; (2), the anti-corona of polyester-imide lacquer, self-control, viscosity (being coated with-the 4# cup 30 ± 1 ℃) 130s, solid content (2g/200 ± 2 ℃/1h) 39%; (3), polyamidoimide lacquer, TONGMID 595/36MB, Elantas produces, solid content (2g/200 ± 2 ℃/1h) 36%; (4), enamelling machine, homemade vertical type enamelling machine, die methods japanning; (5), the wrapped machine of glass fiber, the wrapped machine of homemade glass fiber.
Embodiment one
Bare copper wire surface-coated 4 road resistant polyester corona lacquers with 3.15 * 9.50mm form one deck polyester layer of anti-the corona earlier, japanning mould according to 3.22 * 9.56,3.23 * 9.57,3.24 * 9.58,3.26 * 9.59 specifications applies successively, by forming resistant polyester corona layer behind the road baking-curing; Apply the anti-corona of 6 road polyester-imides lacquer again, apply successively according to the japanning mould of 3.27 * 9.60,3.28 * 9.61,3.30 * 9.63,3.32 * 9.65,3.33 * 9.66,3.34 * 9.67 specifications, by forming the polyester-imide layer of anti-the corona behind the road baking-curing; Apply 2 road polyamidoimides lacquer at last, apply successively,, finally form the enameled sheet wire of anti-corona of 3.15 * 9.50mm by forming the polyamidoimide insulating barrier behind the road baking-curing according to the japanning mould of 3.36 * 9.69,3.37 * 9.70 specifications; The enameled sheet wire of anti-corona that obtains again through wrapped, the dipping lacquer of glass fiber, cure processing, temperature is 260 ℃, can obtain the glass fiber bag enameled sheet wire of anti-corona of 3.15 * 9.50mm.
Embodiment two
Earlier with the bare copper wire surface-coated 4 road resistant polyester coronas lacquers of 3.10 * 12.50mm, apply successively according to the japanning mould of 3.17 * 12.56,3.18 * 12.57,3.19 * 12.58,3.21 * 12.59 specifications, by forming resistant polyester corona layer behind the road baking-curing; Apply the anti-corona lacquer of 6 road polyester-imides again, japanning mould according to 3.22 * 12.60,3.23 * 12.61,3.25 * 12.63,3.27 * 12.65,3.28 * 12.66,3.29 * 12.67 specifications applies successively, by forming the polyester-imide layer of anti-the corona behind the road baking-curing; Apply 2 road polyamidoimides lacquer at last, apply successively,, finally form the enameled sheet wire of anti-corona of 3.10 * 12.50mm by forming the polyamidoimide layer behind the road baking-curing according to the japanning mould of 3.31 * 12.69,3.32 * 12.70 specifications; The enameled sheet wire of anti-corona that obtains again through wrapped, the dipping lacquer of glass fiber, cure processing, temperature is 260 ℃, can obtain the glass fiber bag enameled sheet wire of anti-corona of 3.10 * 12.50mm.
Claims (4)
1. glass fiber bag enameled sheet wire of anti-the corona, the center of enameled sheet wire is flat type copper core, it is characterized in that: outside flat type copper core, be coated with one deck polyester layer of anti-the corona, the polyester layer of anti-the corona is coated with one deck polyester-imide of anti-corona layer again, the polyester-imide of anti-corona layer is coated with one deck polyamidoimide layer outward again, is surrounded with ferry glass insulation lacquer type organic coating mixed layer at polyamidoimide layer outermost.
2. the glass fiber bag enameled sheet wire of anti-corona the as claimed in claim 1 is characterized in that: the described polyester layer of anti-the corona is to form at bare copper wire surface-coated 4 road resistant polyester corona lacquers.
3. the glass fiber bag enameled sheet wire of anti-corona the as claimed in claim 1 is characterized in that: the described polyester-imide layer of anti-the corona is to apply the anti-corona lacquer of 6 road polyester-imides again to form on resistant polyester corona layer.
4. the glass fiber bag enameled sheet wire of anti-corona the as claimed in claim 1 is characterized in that: described polyamidoimide insulating barrier is to apply 2 road polyamidoimide lacquers at the polyester-imide layer of anti-the corona to form.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011200096398U CN201936658U (en) | 2011-01-13 | 2011-01-13 | Fiber-glass covered corona-resistant enameled flat wire |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011200096398U CN201936658U (en) | 2011-01-13 | 2011-01-13 | Fiber-glass covered corona-resistant enameled flat wire |
Publications (1)
Publication Number | Publication Date |
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CN201936658U true CN201936658U (en) | 2011-08-17 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2011200096398U Expired - Lifetime CN201936658U (en) | 2011-01-13 | 2011-01-13 | Fiber-glass covered corona-resistant enameled flat wire |
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CN (1) | CN201936658U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102945698A (en) * | 2012-10-09 | 2013-02-27 | 无锡统力电工有限公司 | Rectangular winding wire for new energy electric automobile motor and manufacturing method thereof |
CN104835574A (en) * | 2015-04-24 | 2015-08-12 | 苏州圣利线缆有限公司 | Novel enamelled wire with wear resistance and high temperature resistance |
-
2011
- 2011-01-13 CN CN2011200096398U patent/CN201936658U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102945698A (en) * | 2012-10-09 | 2013-02-27 | 无锡统力电工有限公司 | Rectangular winding wire for new energy electric automobile motor and manufacturing method thereof |
CN102945698B (en) * | 2012-10-09 | 2015-04-29 | 无锡统力电工有限公司 | Rectangular winding wire for new energy electric automobile motor and manufacturing method thereof |
CN104835574A (en) * | 2015-04-24 | 2015-08-12 | 苏州圣利线缆有限公司 | Novel enamelled wire with wear resistance and high temperature resistance |
CN104835574B (en) * | 2015-04-24 | 2017-06-23 | 江西博能上饶线材有限公司 | A kind of enamel-covered wire of Wear-resistant, high-temperature resistant |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C41 | Transfer of patent application or patent right or utility model | ||
TR01 | Transfer of patent right |
Effective date of registration: 20150925 Address after: 412100 Hunan province Zhuzhou County Lukou Fubo Road No. 118 Patentee after: ZHUZHOU ZHAONENG ELECTROMECHANICAL SCIENCE AND TECHNOLOGY CO., LTD. Address before: 412000 Hunan city of Zhuzhou Province Lu Kou Fubo Road No. 118 Patentee before: Zhuzhou Times Electric Insulation Co., Ltd. |
|
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20110817 |