CN201936658U - Fiber-glass covered corona-resistant enameled flat wire - Google Patents

Fiber-glass covered corona-resistant enameled flat wire Download PDF

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Publication number
CN201936658U
CN201936658U CN2011200096398U CN201120009639U CN201936658U CN 201936658 U CN201936658 U CN 201936658U CN 2011200096398 U CN2011200096398 U CN 2011200096398U CN 201120009639 U CN201120009639 U CN 201120009639U CN 201936658 U CN201936658 U CN 201936658U
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CN
China
Prior art keywords
corona
layer
polyester
wire
glass fiber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2011200096398U
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Chinese (zh)
Inventor
杨名波
王文进
李鸿岩
唐文进
姜其斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHUZHOU ZHAONENG ELECTROMECHANICAL SCIENCE AND TECHNOLOGY CO., LTD.
Original Assignee
Zhuzhou Times Electric Insulation Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuzhou Times Electric Insulation Co Ltd filed Critical Zhuzhou Times Electric Insulation Co Ltd
Priority to CN2011200096398U priority Critical patent/CN201936658U/en
Application granted granted Critical
Publication of CN201936658U publication Critical patent/CN201936658U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

A fiber-glass covered corona-resistant enameled flat wire adopts the structure that a flat copper core wire is arranged in the center of the enameled flat wire, a corona-resistant polyester layer is covered outside the flat copper core wire, a corona-resistant polyesterimide layer is covered on the corona-resistant polyester layer, a polyamide-imide layer is covered outside the corona-resistant polyesterimide layer, and a fiber-glass insulating resin-emulsion paint mixed layer is wrapped on the polyamide-imide layer to serve as the outermost layer.

Description

A kind of glass fiber bag enameled sheet wire of anti-the corona
Technical field
The utility model relates to a kind of motor component, relates to the wrapped copper strap wire of a kind of variable-frequency motor specifically.
Technical background
Variable-frequency motor is the direction of giving priority to of electromechanics trade, will account for the 50-70% of motor product soon.This also is a significant innovation to the electromagnetic wire industry, and along with the application of high-tension electric motor, high-speed railway traction electric machine, large-scale alternating-current variable frequency motor develops rapidly, general polyimide film lapped wire can not satisfy the variable-frequency motor needs.U.S. Dupont company developed a kind of novel polyimide film of anti-corona the (Kapton CR) that superior heat conduction, heat resistance, mechanical performance, resistant to partial discharges are arranged in 1994.Because the mechanical strength of thin dielectric film is relatively poor, when the coiling winding, fragile thin layer, thus influence the insulation property of electromagnetic wire.
In order to overcome this shortcoming; developed glass fiber bag thin film wire afterwards again; promptly wrapped again one deck glass fiber is used for the protective film layer outside thin layer; to improve the mechanical performance of electromagnetic wire; simultaneously also improved the moisture resistance energy and the heat resistance of electromagnetic wire, and improved accommodation greatly motor windings technology.But the corona-resistant film cost in this structure is higher, has limited its application.Therefore necessary this is improved.
The utility model content
The purpose of this utility model is at the deficiency of existing variable-frequency motor with wrapped copper strap wire, and a kind of new glass fiber bag enameled sheet wire of anti-the corona is provided, and this glass fiber bag enameled sheet wire of anti-the corona has the mechanical strength height, and the characteristics of making easily.
The purpose of this utility model is achieved through the following technical solutions, a kind of glass fiber bag enameled sheet wire of anti-the corona, the center of enameled sheet wire is flat type copper core, outside flat type copper core, be coated with one deck polyester layer of anti-the corona, the polyester layer of anti-the corona is coated with one deck polyester-imide of anti-corona layer again, the polyester-imide of anti-corona layer is coated with one deck polyamidoimide layer outward again, is surrounded with ferry glass insulation lacquer type organic coating mixed layer at polyamidoimide layer outermost.
The utility model advantage:
The utility model has further improved the anti-corona ability of the glass fiber bag enameled sheet wire of anti-the corona by three layers of different insulating barrier, and make than existing thin layer outward wrapped again one deck glass fiber to be used for the method for protective film layer more simple.The mechanical strength height of formed insulating barrier, when the coiling winding, not fragile thin layer, thus greatly improved the insulation property of electromagnetic wire.
Description of drawings:
Fig. 1 is the structural representation of the utility model glass fiber bag enameled sheet wire of anti-the corona.
Embodiment
Below in conjunction with drawings and Examples the utility model is further described.
The utility model is a kind of glass fiber bag enameled sheet wire of anti-the corona, the center of enameled sheet wire is flat type copper core 1, outside flat type copper core, be coated with one deck polyester layer of anti-corona the 2, the polyester layer of anti-corona the 2 is coated with one deck polyester-imide of anti-corona layer 3 again, be coated with one deck polyamidoimide layer 4 again outside the polyester-imide of anti-corona layer 3, be surrounded with ferry glass insulation lacquer type organic coating mixed layer 5 at polyamidoimide layer 4 outermost.
Main material and description of equipment, (1), resistant polyester corona lacquer, self-control, viscosity (being coated with-the 4# cup 30 ± 1 ℃) 120s, solid content (2g/200 ± 2 ℃/1h) 38%; (2), the anti-corona of polyester-imide lacquer, self-control, viscosity (being coated with-the 4# cup 30 ± 1 ℃) 130s, solid content (2g/200 ± 2 ℃/1h) 39%; (3), polyamidoimide lacquer, TONGMID 595/36MB, Elantas produces, solid content (2g/200 ± 2 ℃/1h) 36%; (4), enamelling machine, homemade vertical type enamelling machine, die methods japanning; (5), the wrapped machine of glass fiber, the wrapped machine of homemade glass fiber.
Embodiment one
Bare copper wire surface-coated 4 road resistant polyester corona lacquers with 3.15 * 9.50mm form one deck polyester layer of anti-the corona earlier, japanning mould according to 3.22 * 9.56,3.23 * 9.57,3.24 * 9.58,3.26 * 9.59 specifications applies successively, by forming resistant polyester corona layer behind the road baking-curing; Apply the anti-corona of 6 road polyester-imides lacquer again, apply successively according to the japanning mould of 3.27 * 9.60,3.28 * 9.61,3.30 * 9.63,3.32 * 9.65,3.33 * 9.66,3.34 * 9.67 specifications, by forming the polyester-imide layer of anti-the corona behind the road baking-curing; Apply 2 road polyamidoimides lacquer at last, apply successively,, finally form the enameled sheet wire of anti-corona of 3.15 * 9.50mm by forming the polyamidoimide insulating barrier behind the road baking-curing according to the japanning mould of 3.36 * 9.69,3.37 * 9.70 specifications; The enameled sheet wire of anti-corona that obtains again through wrapped, the dipping lacquer of glass fiber, cure processing, temperature is 260 ℃, can obtain the glass fiber bag enameled sheet wire of anti-corona of 3.15 * 9.50mm.
Embodiment two
Earlier with the bare copper wire surface-coated 4 road resistant polyester coronas lacquers of 3.10 * 12.50mm, apply successively according to the japanning mould of 3.17 * 12.56,3.18 * 12.57,3.19 * 12.58,3.21 * 12.59 specifications, by forming resistant polyester corona layer behind the road baking-curing; Apply the anti-corona lacquer of 6 road polyester-imides again, japanning mould according to 3.22 * 12.60,3.23 * 12.61,3.25 * 12.63,3.27 * 12.65,3.28 * 12.66,3.29 * 12.67 specifications applies successively, by forming the polyester-imide layer of anti-the corona behind the road baking-curing; Apply 2 road polyamidoimides lacquer at last, apply successively,, finally form the enameled sheet wire of anti-corona of 3.10 * 12.50mm by forming the polyamidoimide layer behind the road baking-curing according to the japanning mould of 3.31 * 12.69,3.32 * 12.70 specifications; The enameled sheet wire of anti-corona that obtains again through wrapped, the dipping lacquer of glass fiber, cure processing, temperature is 260 ℃, can obtain the glass fiber bag enameled sheet wire of anti-corona of 3.10 * 12.50mm.

Claims (4)

1. glass fiber bag enameled sheet wire of anti-the corona, the center of enameled sheet wire is flat type copper core, it is characterized in that: outside flat type copper core, be coated with one deck polyester layer of anti-the corona, the polyester layer of anti-the corona is coated with one deck polyester-imide of anti-corona layer again, the polyester-imide of anti-corona layer is coated with one deck polyamidoimide layer outward again, is surrounded with ferry glass insulation lacquer type organic coating mixed layer at polyamidoimide layer outermost.
2. the glass fiber bag enameled sheet wire of anti-corona the as claimed in claim 1 is characterized in that: the described polyester layer of anti-the corona is to form at bare copper wire surface-coated 4 road resistant polyester corona lacquers.
3. the glass fiber bag enameled sheet wire of anti-corona the as claimed in claim 1 is characterized in that: the described polyester-imide layer of anti-the corona is to apply the anti-corona lacquer of 6 road polyester-imides again to form on resistant polyester corona layer.
4. the glass fiber bag enameled sheet wire of anti-corona the as claimed in claim 1 is characterized in that: described polyamidoimide insulating barrier is to apply 2 road polyamidoimide lacquers at the polyester-imide layer of anti-the corona to form.
CN2011200096398U 2011-01-13 2011-01-13 Fiber-glass covered corona-resistant enameled flat wire Expired - Lifetime CN201936658U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011200096398U CN201936658U (en) 2011-01-13 2011-01-13 Fiber-glass covered corona-resistant enameled flat wire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011200096398U CN201936658U (en) 2011-01-13 2011-01-13 Fiber-glass covered corona-resistant enameled flat wire

Publications (1)

Publication Number Publication Date
CN201936658U true CN201936658U (en) 2011-08-17

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Family Applications (1)

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CN2011200096398U Expired - Lifetime CN201936658U (en) 2011-01-13 2011-01-13 Fiber-glass covered corona-resistant enameled flat wire

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102945698A (en) * 2012-10-09 2013-02-27 无锡统力电工有限公司 Rectangular winding wire for new energy electric automobile motor and manufacturing method thereof
CN104835574A (en) * 2015-04-24 2015-08-12 苏州圣利线缆有限公司 Novel enamelled wire with wear resistance and high temperature resistance

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102945698A (en) * 2012-10-09 2013-02-27 无锡统力电工有限公司 Rectangular winding wire for new energy electric automobile motor and manufacturing method thereof
CN102945698B (en) * 2012-10-09 2015-04-29 无锡统力电工有限公司 Rectangular winding wire for new energy electric automobile motor and manufacturing method thereof
CN104835574A (en) * 2015-04-24 2015-08-12 苏州圣利线缆有限公司 Novel enamelled wire with wear resistance and high temperature resistance
CN104835574B (en) * 2015-04-24 2017-06-23 江西博能上饶线材有限公司 A kind of enamel-covered wire of Wear-resistant, high-temperature resistant

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20150925

Address after: 412100 Hunan province Zhuzhou County Lukou Fubo Road No. 118

Patentee after: ZHUZHOU ZHAONENG ELECTROMECHANICAL SCIENCE AND TECHNOLOGY CO., LTD.

Address before: 412000 Hunan city of Zhuzhou Province Lu Kou Fubo Road No. 118

Patentee before: Zhuzhou Times Electric Insulation Co., Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20110817