CN201931663U - Heat-insulation sound-adsorption damping gasket for vehicle - Google Patents
Heat-insulation sound-adsorption damping gasket for vehicle Download PDFInfo
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- CN201931663U CN201931663U CN2010206203168U CN201020620316U CN201931663U CN 201931663 U CN201931663 U CN 201931663U CN 2010206203168 U CN2010206203168 U CN 2010206203168U CN 201020620316 U CN201020620316 U CN 201020620316U CN 201931663 U CN201931663 U CN 201931663U
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Abstract
Description
技术领域technical field
本实用新型涉及一种汽车内部结构,尤其是涉及一种汽车用隔热吸音阻尼衬垫。The utility model relates to an automobile internal structure, in particular to a heat-insulating, sound-absorbing and damping pad for automobiles.
背景技术Background technique
噪声、振动和舒适性是衡量现代汽车制造水平的综合性技术指标。目前车用吸音、隔音、减振、密封等的材料作用比较单一,吸音材料多为聚氨酯或纤维类材料,无法发挥优良的阻尼作用,而橡胶阻尼材料对中高频率噪声的削弱作用又较差。如中国专利公告号为:CN2604758Y,于2004年2月25日公开的一种吸音板,它是由吸音层和支撑板组成,吸音层是由植物纤维粉碎后压制而成,在吸音层的两面有一层无纺布,吸音层通过固定钉固定在支撑板上,在吸音层的四周涂有一层蜡。虽然该专利结构简单、吸音效果好。但是并不具备阻尼减振和隔热的效果。Noise, vibration and comfort are comprehensive technical indicators to measure the level of modern automobile manufacturing. At present, the functions of sound-absorbing, sound-insulating, vibration-reducing, and sealing materials used in vehicles are relatively simple. Most of the sound-absorbing materials are polyurethane or fiber materials, which cannot exert excellent damping effects, and rubber damping materials have poor weakening effects on medium and high-frequency noise. For example, the Chinese patent announcement number is: CN2604758Y, a sound-absorbing panel disclosed on February 25, 2004. It is composed of a sound-absorbing layer and a support plate. There is a layer of non-woven fabric, the sound-absorbing layer is fixed on the support plate by nails, and a layer of wax is coated around the sound-absorbing layer. Although this patent structure is simple, sound-absorbing effect is good. But it does not have the effect of damping vibration and heat insulation.
发明内容Contents of the invention
本实用新型主要是针对现有吸音、隔音、减振等衬垫作用单一的问题,提供一种能够有效地吸音、隔热和阻尼减振的汽车用隔热吸音阻尼衬垫。The utility model mainly aims at the problem that the existing pads have only single function of sound absorption, sound insulation, and vibration reduction, and provides a heat-insulating, sound-absorbing, and damping pad for automobiles that can effectively absorb sound, heat insulation, and damp vibration.
本实用新型的目的主要是通过下述方案得以实现的:一种汽车用隔热吸音阻尼衬垫,汽车用隔热吸音阻尼衬垫包括丁基橡胶制成的阻尼层、三聚氰胺树脂制成的吸音层和金属铝箔制成的隔热层,所述阻尼层与吸音层粘接,所述吸音层与隔热层粘接。由于丁基橡胶材料本身阻尼因子的数值较高,所以丁基橡胶制成的阻尼层可以抑制车身钣金受激励产生的低频振动噪声。三聚氰胺树脂材料的耐热性能好,尤其在高温下材料的声学性能强,而且三聚氰胺树脂材料具有出色的吸音性和耐热性,质量轻,在发挥优良声学性能的同时,增强了吸引层的耐热性能,所以三聚氰胺树脂制成的吸音层可以有效地吸音。金属铝箔的材料本身热传导系数较小,可以很好地隔绝热量,所以金属铝箔制成的隔热层可使传递到乘员舱的热量减少。由于金属铝箔表面保护作用,材料不易发霉,具有良好的耐久性。将阻尼层、吸音层和隔热层依次粘接在车身内,可以有效地起到阻尼减振、吸音和隔热的效果,提高汽车舒适性。The purpose of this utility model is mainly achieved through the following scheme: a heat-insulating and sound-absorbing damping pad for automobiles, the heat-insulating and sound-absorbing damping pad for automobiles includes a damping layer made of butyl rubber and a sound-absorbing pad made of melamine resin. layer and a heat-insulating layer made of metal aluminum foil, the damping layer is bonded to the sound-absorbing layer, and the sound-absorbing layer is bonded to the heat-insulating layer. Due to the high value of the damping factor of the butyl rubber material itself, the damping layer made of butyl rubber can suppress the low-frequency vibration noise generated by the excitation of the body sheet metal. The melamine resin material has good heat resistance, especially the acoustic performance of the material at high temperature, and the melamine resin material has excellent sound absorption and heat resistance, and is light in weight. Thermal properties, so the sound-absorbing layer made of melamine resin can effectively absorb sound. The material itself of the metal aluminum foil has a small heat transfer coefficient and can insulate heat well, so the heat insulation layer made of the metal aluminum foil can reduce the heat transferred to the passenger compartment. Due to the protective effect of the metal aluminum foil surface, the material is not easy to mildew and has good durability. Bonding the damping layer, sound-absorbing layer and heat-insulating layer in the car body in sequence can effectively achieve the effects of damping and vibration reduction, sound-absorbing and heat-insulating, and improve the comfort of the car.
作为优选,所述的阻尼层厚度为1.2mm~2mm。丁基橡胶材料本身阻尼因子的数值较高,出于节省材料和节省空间的角度考虑,阻尼层的厚度设置在1.2mm~2mm足以实现阻尼减振的功能。Preferably, the thickness of the damping layer is 1.2mm-2mm. The value of the damping factor of the butyl rubber material itself is relatively high. From the perspective of saving material and space, the thickness of the damping layer is set at 1.2 mm to 2 mm, which is sufficient to achieve the function of damping and vibration reduction.
作为优选,所述的吸音层厚度为5mm~10mm。吸音层材料为三聚氰胺树脂,材料密度仅为9Kg/m3,出于节省材料和节省空间的角度考虑,吸音层的厚度设置在5mm~10mm足以实现吸音的功能。Preferably, the thickness of the sound-absorbing layer is 5 mm to 10 mm. The material of the sound-absorbing layer is melamine resin, and the material density is only 9Kg/m 3 . From the perspective of saving materials and space, the thickness of the sound-absorbing layer is set at 5mm-10mm, which is sufficient to realize the sound-absorbing function.
作为优选,所述的隔热层厚度为0.8mm~1.2mm。金属铝箔表面具有保护作用,材料不易发霉,具有良好的耐久性,出于节省材料和节省空间的角度考虑,隔热层厚度设置在0.8mm~1.2mm足以实现隔热功能。Preferably, the thickness of the heat insulation layer is 0.8mm-1.2mm. The surface of the metal aluminum foil has a protective effect, the material is not easy to mildew, and has good durability. From the perspective of saving materials and space, the thickness of the heat insulation layer is set at 0.8mm to 1.2mm, which is sufficient to realize the heat insulation function.
因此,本实用新型的汽车用隔热吸音阻尼衬垫具备下述优点:1、丁基橡胶制成的阻尼层可以抑制车身钣金受激励产生的低频振动噪声,具有良好的阻尼减振效果;2、三聚氰胺树脂制成的吸音层具有良好的吸音效果;3、金属铝箔制成的隔热层本身热传导系数较小,可以很好地隔绝热量,具有良好的隔热效果。Therefore, the heat-insulating and sound-absorbing damping pad for automobiles of the present utility model has the following advantages: 1. The damping layer made of butyl rubber can suppress the low-frequency vibration noise generated by the excitation of the body sheet metal, and has a good damping and vibration reduction effect; 2. The sound-absorbing layer made of melamine resin has a good sound-absorbing effect; 3. The heat-insulating layer made of metal aluminum foil itself has a small thermal conductivity coefficient, which can well insulate heat and has a good heat-insulating effect.
附图说明Description of drawings
附图1是本实用新型的一种结构示意图。Accompanying drawing 1 is a kind of structural representation of the utility model.
图示说明:1-阻尼层,2-吸音层,3-隔热层,4-车身外钣金。Illustration: 1-damping layer, 2-sound-absorbing layer, 3-heat insulation layer, 4-exterior sheet metal.
具体实施方式Detailed ways
下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
如图1所示,一种汽车用隔热吸音阻尼衬垫,汽车用隔热吸音阻尼衬垫是由阻尼层1、吸音层2和隔热层3依次粘接构成。阻尼层1是由丁基橡胶制成,厚度为1.2mm~2mm ,优选厚度为1.5mm;吸音层2是由三聚氰胺树脂制成,厚度为5mm~10mm,优选厚度为 8mm;隔热层3是由金属铝箔制成,厚度为0.8mm~1.2mm ,优选厚度为0.8mm。由于丁基橡胶自身带有粘性,所以阻尼层1的一侧面通过自身粘性与车身外钣金4的内侧面粘接,阻尼层1的另一侧面通过自身粘性与吸音层2的一个侧面粘接。吸音层2的另一个侧面通过丙烯酸酯胶粘剂与隔热层3粘接。As shown in FIG. 1 , a heat-insulating and sound-absorbing damping pad for automobiles is composed of a damping layer 1 , a sound-absorbing layer 2 and a heat-insulating layer 3 bonded in sequence. The damping layer 1 is made of butyl rubber, with a thickness of 1.2mm-2mm, preferably 1.5mm; the sound-absorbing layer 2 is made of melamine resin, with a thickness of 5mm-10mm, preferably 8mm; the heat-insulating layer 3 is Made of metal aluminum foil, the thickness is 0.8mm~1.2mm, preferably 0.8mm. Due to the viscosity of butyl rubber itself, one side of the damping layer 1 is bonded to the inner side of the outer sheet metal 4 of the vehicle body through its own viscosity, and the other side of the damping layer 1 is bonded to one side of the sound-absorbing layer 2 through its own viscosity. . The other side of the sound-absorbing layer 2 is bonded to the heat-insulating layer 3 through an acrylic adhesive.
由于丁基橡胶材料本身阻尼因子的数值较高,室温条件下阻尼因子的数值在0.2以上,所以它的减振效果优异,在车身钢板振动时,丁基橡胶会产生多次反复变形,如拉伸、压缩、剪切等,从而使体系将一部分弹性能转变为不可逆的热能散失。使丁基橡胶制成的阻尼层1可以达到阻尼减振的目的。三聚氰胺树脂材料的耐热性能更好,尤其在高温下材料的声学性能强,另外材料的密度仅为9Kg/m3,远小于聚氨酯的密度。三聚氰胺树脂的多孔结构更有利于对声波能量的摩擦损耗,三聚氰胺树脂制成的吸音层2具有良好的吸音效果。金属铝箔本身的热传导系数较小,可以很好地隔绝热量,使传递到乘员舱的热量减少。而且由于铝箔表面的保护作用,材料不易发霉,具有良好的耐久性。用金属铝箔代替无纺布制成的隔热层具有良好的隔热效果,而且不易发霉。衬垫通过阻尼材料、吸引材料和隔热材料复合而成,大大提高了汽车的舒适性。Due to the high value of the damping factor of the butyl rubber material itself, the value of the damping factor at room temperature is above 0.2, so its damping effect is excellent. Stretching, compression, shearing, etc., so that the system converts part of the elastic energy into irreversible thermal energy. The damping layer 1 made of butyl rubber can achieve the purpose of damping and vibration reduction. The heat resistance of the melamine resin material is better, especially the acoustic performance of the material is strong at high temperature, and the density of the material is only 9Kg/m 3 , which is much smaller than that of polyurethane. The porous structure of the melamine resin is more conducive to the frictional loss of sound wave energy, and the sound-absorbing layer 2 made of the melamine resin has a good sound-absorbing effect. The thermal conductivity coefficient of the metal aluminum foil itself is small, which can well insulate heat and reduce the heat transferred to the passenger compartment. Moreover, due to the protective effect of the aluminum foil surface, the material is not easy to mildew and has good durability. The heat insulation layer made of metal aluminum foil instead of non-woven fabric has good heat insulation effect and is not easy to mildew. The pad is compounded by damping material, attracting material and heat insulating material, which greatly improves the comfort of the car.
应理解,该实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外应理解,在阅读了本实用新型讲授的内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。It should be understood that this embodiment is only used to illustrate the utility model but not to limit the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the appended claims of the application.
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| CN2010206203168U CN201931663U (en) | 2010-11-24 | 2010-11-24 | Heat-insulation sound-adsorption damping gasket for vehicle |
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| CN2010206203168U CN201931663U (en) | 2010-11-24 | 2010-11-24 | Heat-insulation sound-adsorption damping gasket for vehicle |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105644460A (en) * | 2016-03-23 | 2016-06-08 | 北京兴科迪科技有限公司 | Noise-proof automotive interior trim structure material and forming method |
| CN106151338A (en) * | 2015-04-02 | 2016-11-23 | 陕西飞机工业(集团)有限公司 | A kind of vibration and noise reducing composite damping board |
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2010
- 2010-11-24 CN CN2010206203168U patent/CN201931663U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106151338A (en) * | 2015-04-02 | 2016-11-23 | 陕西飞机工业(集团)有限公司 | A kind of vibration and noise reducing composite damping board |
| CN105644460A (en) * | 2016-03-23 | 2016-06-08 | 北京兴科迪科技有限公司 | Noise-proof automotive interior trim structure material and forming method |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP02 | Change in the address of a patent holder |
Address after: Taizhou City, Zhejiang Province, 317000 coastal city east gate head Co-patentee after: Zhejiang Geely Holding Group Co., Ltd. Patentee after: Zhejiang Geely Automobile Research Institute Co., Ltd. Address before: 311228, No. 188, Century Avenue, Linjiang Industrial Park, Xiaoshan District, Zhejiang, Hangzhou Co-patentee before: Zhejiang Geely Holding Group Co., Ltd. Patentee before: Zhejiang Geely Automobile Research Institute Co., Ltd. |
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| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110817 Termination date: 20131124 |