CN201931349U - Intelligent processing robot with reinforced grinding performance - Google Patents
Intelligent processing robot with reinforced grinding performance Download PDFInfo
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- CN201931349U CN201931349U CN201020582786XU CN201020582786U CN201931349U CN 201931349 U CN201931349 U CN 201931349U CN 201020582786X U CN201020582786X U CN 201020582786XU CN 201020582786 U CN201020582786 U CN 201020582786U CN 201931349 U CN201931349 U CN 201931349U
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Abstract
The utility model discloses an intelligent processing robot with reinforced grinding performance, which comprises a frame (1), a six-axis manipulator (6) arranged on the frame (1) for the reinforced grinding and processing process capable of three-dimensional shifting, two workbenches (2) arranged on the frame (1) for clamping metal workpieces (3) to be processed, a 3D image surface quality monitor (4) arranged on the six-axis manipulator (6) for the surface monitoring of the reinforced grinding of the metal workpieces (3) and a high-pressure nozzle (5) arranged on the six-axis manipulator (6) at the right of the 3D image surface quality monitor (4) for injecting the reinforced grinding abrasive onto the surface of the metal workpieces (3).The high-pressure nozzle (5) is connected with a high-pressure injection device (8) via a flexible connecting pipe (7).The reinforced grinding and processing on the surface of the metal workpieces is performed by utilizing the robot of the utility model, thereby realizing the processing automation and improving the machining efficiency.Meanwhile, the intellectualization of precision compensation is realized and the processing quality is ensured.
Description
Technical field
The utility model belongs to the mechanical surface processing technique field, is specifically related to a kind of metal works surface peening and grinds the Intelligent Machining robot.
Background technology
The develop rapidly of modern industrialization, automaticity, the mechanical surface quality is had higher requirement, the quality quality on surface not only has influence on the outward appearance of product, but also be directly connected to the life-span and the reliability of product even whole plant equipment, as in Aeronautics and Astronautics equipment and national defence, military equipment, the inefficacy of certain key components and parts just may cause entire equipment not move, even causes serious accident and disaster.Yet, component of machine generally need just can be produced through cutting (comprising turning, milling, grinding etc.) processing, in cutting process, unavoidably to produce metamorphic layer owing to heat in metal cutting at machining surface, machining surface layer hardness is descended, and be the tension layer, easily produce fatigue crack, thereby reduce the fatigue life and the reliability of the particularly crucial sliding part of component of machine (comprising bearing, leading screw, guide rail etc.); In general hard cutting, machining surface residual tension also can occur and be difficult to ACTIVE CONTROL; In adopting the strong cold machining of liquid nitrogen as cooling medium, its effect is still not ideal enough, and processing cost is also higher; And in adopting the hard cutting process processing of prestressing force, though this processing method can make machining surface produce residual compressive stress, but thisly apply the method that prestressing force carries out machining based on component of machine, have following several problem to be difficult to solve: the workpiece of (1) special shape and size is difficult to carry out the prestressing force machining; (2) prestressed applying making machined piece produce bigger elastic-plastic deformation is difficult to improve machining accuracy and surface quality.
In order to improve the residual tension that machining produces, the fatigue life of improving component of machine, at present widely used is surface strengthening technology, mainly comprises: surface coating, surface modification and surperficial mechanical enhancer.Yet, when in such as industry such as accurate apparatus, Medical Devices, surface roughness being had higher requirements again, component of machine after the surface peening also needs to increase important surface grinding operation one, or even need experienced engineering master worker to carry out hand-ground, not only working ability is poor, and labour intensity is big, and is difficult for realizing automation, efficient is low, and processing quality is difficult to guarantee.
The utility model content
The purpose of this utility model is easily to produce the deficiency that harmful surperficial residual tension and existing Surface-micromachining process are difficult for realizing automation and are difficult to guarantee processing quality at above-mentioned machining, provides a kind of mechanical surface to strengthen and has ground the Intelligent Machining robot.
For reaching above purpose, the scheme that the utility model adopts is: the Intelligent Machining robot is ground in a kind of reinforcement, its structure comprises frame (1), and be arranged on six axis robot (6) that are used to strengthen the displacement of attrition process three dimensions on the frame (1), and be arranged on two workbench (2) that are used for clamping metal works to be processed (3) on the frame (1), two workbench (2) become 90 ° of angles to lay respectively at the front side and the right side of six axis robot (6), and be installed in and be used for the 3D image surface quality-monitoring device (4) that metal works (3) is strengthened the lapped face monitoring on six axis robot (6), and being installed in that six axis robot (6) go up and the right side that is positioned at 3D image surface quality-monitoring device (4) is used for being ejected into high-pressure nozzle (5) on metal works (3) finished surface strengthening abrasive, high-pressure nozzle (5) links to each other with high-pressure injection device (8) by flexible steel in flat section tubing (7).
The technical scheme that the utility model is realized is: metal works to be processed (3) clamping is arrived on one of them workbench (2) of strengthening attrition process, six axis robot (6) are delivered to this metal works (3) machining area top to high-pressure nozzle (5) by the processing instruction, high-pressure injection device (8) is ejected into the reinforcement abrasive on metal works (3) finished surface by high-pressure nozzle (5) strengthens attrition process to its surface, simultaneously, 3D image surface quality-monitoring device (4) feeds back metal works (3) suface processing quality in real time to central processing unit, and compare with the surface quality required value of setting, compensation processing is implemented on the surface that does not reach quality requirement, and central processing unit is optimized spray angle and the height that algorithm is determined high-pressure nozzle (5) according to its fiducial value by engineering processing, up to reaching processing request, in addition, in the process of the above-mentioned workpiece of processing, can go up other metal works of clamping (3) at another workbench (2), like this, after machining, workpiece on the workbench (2) just can continue to process the workpiece on another workbench (2), and can dismantle finished work, said process has been realized the automation of metal works surface peening attrition process and the intellectuality of surface quality control so repeatedly.
The beneficial effects of the utility model are that employing the utility model robot strengthens attrition process to the metal works surface, has not only realized the automation of processing, has improved working (machining) efficiency, and has realized the intellectuality of accuracy compensation, has guaranteed processing quality.
Description of drawings
Fig. 1 grinds Intelligent Machining robot general assembly schematic diagram for strengthening.
In the accompanying drawing: (1), frame; (2), workbench; (3), metal works; (4), 3D image surface quality-monitoring device; (5), high-pressure nozzle; (6), six axis robot; (7), flexible steel in flat section tubing; (8), high-pressure injection device.
The specific embodiment
In conjunction with the accompanying drawings 1, the Intelligent Machining robot is ground in a kind of reinforcement, its structure comprises frame (1), and be arranged on six axis robot (6) that are used to strengthen the displacement of attrition process three dimensions on the frame (1), and be arranged on two workbench (2) that are used for clamping metal works to be processed (3) on the frame (1), two workbench (2) become 90 ° of angles to lay respectively at the front side and the right side of six axis robot (6), and be installed in and be used for the 3D image surface quality-monitoring device (4) that metal works (3) is strengthened the lapped face monitoring on six axis robot (6), and being installed in that six axis robot (6) go up and the right side that is positioned at 3D image surface quality-monitoring device (4) is used for being ejected into high-pressure nozzle (5) on metal works (3) finished surface strengthening abrasive, high-pressure nozzle (5) links to each other with high-pressure injection device (8) by flexible steel in flat section tubing (7).Its workflow is: metal works to be processed (3) clamping is arrived on one of them workbench (2) of strengthening attrition process, six axis robot (6) are delivered to this metal works (3) machining area top to high-pressure nozzle (5) by the processing instruction, high-pressure injection device (8) is ejected into the reinforcement abrasive on metal works (3) finished surface by high-pressure nozzle (5) strengthens attrition process to its surface, simultaneously, 3D image surface quality-monitoring device (4) feeds back metal works (3) suface processing quality in real time to central processing unit, and compare with the surface quality required value of setting, compensation processing is implemented on the surface that does not reach quality requirement, and central processing unit is optimized spray angle and the height that algorithm is determined high-pressure nozzle (5) according to its fiducial value by engineering processing, up to reaching processing request, in addition, in the process of the above-mentioned workpiece of processing, can go up other metal works of clamping (3) at another workbench (2), like this, after machining, workpiece on the workbench (2) just can continue to process the workpiece on another workbench (2), and can dismantle finished work, said process has been realized the automation of metal works surface peening attrition process and the intellectuality of surface quality control so repeatedly.
Should be noted that; above embodiment only is used for the technical solution of the utility model; its purpose is to allow the personage who is familiar with this technology can understand the utility model content and enforcement according to this; can not limit protection domain of the present utility model with this; all the technical solution of the utility model is carried out various changes and equivalence is replaced; and do not deviate from the principle and the scope of technical solutions of the utility model, all should be encompassed among the scope of the utility model claim.
Claims (3)
1. strengthen grinding Intelligent Machining robot for one kind, its structure comprises frame (1), be arranged on six axis robot (6) that are used to strengthen the displacement of attrition process three dimensions on the frame (1), it is characterized in that its structure also comprises is arranged on two workbench (2) that are used for clamping metal works to be processed (3) on the frame (1), and be installed in and be used for the 3D image surface quality-monitoring device (4) that metal works (3) is strengthened the lapped face monitoring on six axis robot (6), and be installed in that six axis robot (6) go up and the right side that is positioned at 3D image surface quality-monitoring device (4) is used for being ejected into high-pressure nozzle (5) on metal works (3) finished surface strengthening abrasive.
2. the Intelligent Machining robot is ground in 1 described a kind of reinforcement according to right, it is characterized in that described two workbench (2) are into front side and right side that 90 ° of angles lay respectively at six axis robot (6).
3. the Intelligent Machining robot is ground in 1 described a kind of reinforcement according to right, it is characterized in that described high-pressure nozzle (5) is to link to each other with high-pressure injection device (8) by flexible steel in flat section tubing (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020582786XU CN201931349U (en) | 2010-10-27 | 2010-10-27 | Intelligent processing robot with reinforced grinding performance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020582786XU CN201931349U (en) | 2010-10-27 | 2010-10-27 | Intelligent processing robot with reinforced grinding performance |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201931349U true CN201931349U (en) | 2011-08-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201020582786XU Expired - Fee Related CN201931349U (en) | 2010-10-27 | 2010-10-27 | Intelligent processing robot with reinforced grinding performance |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201931349U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102059644A (en) * | 2010-10-27 | 2011-05-18 | 广州大学 | Intelligent processing robot for improved grinding |
| CN105965395A (en) * | 2016-05-16 | 2016-09-28 | 江苏江海机床集团有限公司 | Automatic shearing complete equipment for aluminum alloy |
-
2010
- 2010-10-27 CN CN201020582786XU patent/CN201931349U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102059644A (en) * | 2010-10-27 | 2011-05-18 | 广州大学 | Intelligent processing robot for improved grinding |
| CN105965395A (en) * | 2016-05-16 | 2016-09-28 | 江苏江海机床集团有限公司 | Automatic shearing complete equipment for aluminum alloy |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110817 Termination date: 20131027 |