CN201925433U - Auxiliary slow-speed starting device for high-power speed reducer - Google Patents

Auxiliary slow-speed starting device for high-power speed reducer Download PDF

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Publication number
CN201925433U
CN201925433U CN2010206612992U CN201020661299U CN201925433U CN 201925433 U CN201925433 U CN 201925433U CN 2010206612992 U CN2010206612992 U CN 2010206612992U CN 201020661299 U CN201020661299 U CN 201020661299U CN 201925433 U CN201925433 U CN 201925433U
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China
Prior art keywords
gear reducer
reducer
speed reducer
wheel
slow start
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Expired - Fee Related
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CN2010206612992U
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Chinese (zh)
Inventor
张国林
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Individual
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Individual
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Priority to CN2010206612992U priority Critical patent/CN201925433U/en
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Publication of CN201925433U publication Critical patent/CN201925433U/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to an auxiliary slow-speed starting device for a high-power speed reducer. A slow-speed starting device is connected between an input shaft of a main speed reducer and an output shaft of an auxiliary speed reducer and comprises a flange casing and an overrunning clutch arranged in the flange casing; the overrunning clutch comprises a housing, a star wheel, a roller, a bearing and a shaft coupling; the star wheel is sleeved on the input shaft of the main speed reducer; the clutch housing is installed on the star wheel through the bearing; the shaft coupling is sleeved on the output shaft of the auxiliary speed reducer and connected with the clutch housing; and the roller is installed in a cavity between the star wheel and the clutch housing. The auxiliary slow-speed starting device has the advantages of simple structure, low cost, high reliability, small starting load, long service life and convenience in installation and maintenance.

Description

High-power gear reducer is assisted the slow start device
Technical field
The utility model relates to the auxiliary slow start device of a kind of high-power gear reducer.
Background technique
At present, the small-power speed reducer generally adopts variable-frequency motor startup, electromagnetic adjustable speed motor startup, star triangle start, high-power gear reducer generally adopts reduced-voltage starting, becomes resistance startup or direct startup etc., high-power gear reducer adopts aforesaid way to start, starting load impacts big, fragile, must increase the speed reducer volume and could guarantee bearing capacity and safety coefficient, increase production and user cost greatly.In addition, comprise also in the prior art that high-power gear reducer adopts soft starting mode, its principle has adopted differential attachment, when main electric motor starting, the differential attachment the other end needs to brake with break, the a large amount of heat energy that produce need to cool off through cooler, waste energy, and have increased a large amount of fitting device, as cooler, Lubricating-oil Station etc., the space that fitting device occupies is equivalent to more than three times of main gear reducer, has reduced the bearing capacity of main frame, and manufacturing is complicated, cost is higher.If high-power gear reducer adopts the high-power frequency conversion electric motor starting, the high-power frequency conversion motor technology is not mature enough at present, and high-power frequency conversion motor cost height, power consumption height, adopts the mode of high-power frequency conversion electric motor starting main gear reducer in all prior aries hardly.
Summary of the invention
Start the problems that exist in order to overcome high-power gear reducer in the prior art, the purpose of this utility model provide a kind of simple in structure, cost is low, reliability is high, start that load is little, long service life, the auxiliary slow start device of high-power gear reducer convenient for installation and maintenance.
The technical solution adopted in the utility model is: a kind of high-power gear reducer is assisted the slow start device, comprise main gear reducer, the assisted deceleration machine, the slow start device, be connected the slow start device between the output shaft of the input shaft of main gear reducer and assisted deceleration machine, described slow start device comprises the flange shell and is located at the interior free wheel device of flange shell, described free wheel device comprises shell, star-wheel, roller, bearing, coupling, star-wheel is set on the main gear reducer input shaft, clutch outer member through Bearing Installation on star-wheel, coupling is set on the assisted deceleration machine output shaft and with clutch outer member and is connected, and roller is installed in the cavity between star-wheel and clutch outer member.
After adopting technique scheme, the beneficial effect that the utility model reaches is:
1, starts main gear reducer by the assisted deceleration machine through the slow start device, make the load of main gear reducer start running from state of rest lentamente, realized the slow start of load, reduced system shock and moment startup load, broken teeth, not damaged do not start and operate steadily reliably, and inrush current reduces greatly, reduce the system failure coefficient that causes when starting, increase substantially Safety performance; Main gear reducer electric motor starting behind the slow start, the slow start device breaks away from automatically, and it is steadily reliable to start the power transition, energy-saving and cost-reducing, makes electrical equipment and mechanical system more stable, has prolonged the working life of system;
2, fill up the blank that high-power gear reducer does not have the high-power frequency conversion electric motor starting, greatly reduced cost;
3, simple in structure, start annex few, take up an area of that the space is little, easy for installation, cost of production is low, makes full use of the mechanical property of material, the performance deficiency that has overcome that the soft starting mode annex is many in the prior art, floor space is big, waste of material is many etc.
Description of drawings
Fig. 1 is a high-power gear reducer slow start apparatus structure schematic representation;
Fig. 2 is that slow start device horizontal parallel is installed on the structural representation on the main gear reducer;
Fig. 3 is that slow start device horizontal vertical is installed on the structural representation on the main gear reducer;
Fig. 4 is the vertical structural representation that vertically is installed on the main gear reducer of slow start device.
Among the figure: main gear reducer 1, main gear reducer input shaft 11, assisted deceleration machine 2, assisted deceleration machine output shaft 21, slow start device 3, flange shell 31, free wheel device 32, shell 321, star-wheel 322, roller 323, bearing 324, coupling 325.
Embodiment
The utility model is described in further detail below in conjunction with drawings and Examples.
A kind of high-power gear reducer is as shown in Figure 1 assisted the slow start device, comprise main gear reducer 1, assisted deceleration machine 2 and slow start device 3, main gear reducer input shaft 11 is connected slow start device 3 with 21 of assisted deceleration machine output shafts, described slow start device 3 comprises flange shell 31 and is located at the interior free wheel device 32 of flange shell, described free wheel device 32 comprises shell 321, star-wheel 322, roller 323, bearing 324 and coupling 325, star-wheel 322 is set on the main gear reducer input shaft 11 by flat key, clutch outer member 321 is installed on the star-wheel 322 through bearing 324, coupling 325 is set on the assisted deceleration machine output shaft 21 and with clutch outer member 321 and is connected, and roller 323 is installed in the cavity of 321 of star-wheel 322 and clutch outer members.
During work, the low-power machine of assisted deceleration machine starts, the assisted deceleration machine slows down after the output shaft of assisted deceleration machine drives the coupling of the clutch of slow start device, coupling drives the clutch outer member rotation, drive roller during the clutch outer member rotation moment of torsion is passed to star-wheel, star-wheel drives the rotation of main gear reducer input shaft, realizes the startup slowly of main gear reducer; Slowly after startup was finished, the motor of main gear reducer began proper functioning, simultaneously, the star wheel rotate speed of the clutch of slow start device is higher than the clutch outer member rotating speed, and star-wheel and clutch outer member are broken away from, and roller is in free state, at this moment, the slow start device quits work.
Among Fig. 2, slow start device 3 horizontal parallel are installed on the side plate of main gear reducer 1 and are parallel with the main gear reducer output shaft, and an end of slow start device 3 is connected with the main gear reducer input shaft, and its other end is connected with assisted deceleration machine output shaft 21.
Among Fig. 3, slow start device 3 horizontal vertical are installed on the side plate of main gear reducer 1 and with the main gear reducer output shaft and are the horizontal vertical state, and an end of slow start device 3 is connected with the main gear reducer input shaft, and its other end is connected with assisted deceleration machine output shaft.
Among Fig. 4, slow start device 3 is vertical vertically to be installed on the top board of main gear reducer 1 and with the main gear reducer output shaft and to be the spatial vertical state, and an end of slow start device 3 is connected with the main gear reducer input shaft, and its other end is connected with assisted deceleration machine output shaft.
In the foregoing description, main gear reducer and assisted deceleration machine are any one in tapered cylindrical gear reduction unit, cylindrical gear reducer, planet-gear speed reducer, cycloidal planetary gear speed reducer, harmonic wave speed reducing machine, motorized pulleys, three-ring gear reducer, dotted line engaging speed reducer, the worm-gear speed reducer.

Claims (2)

1. a high-power gear reducer is assisted the slow start device, it is characterized in that: be connected slow start device (3) between the input shaft (11) of main gear reducer (1) and the output shaft (21) of assisted deceleration machine (2), described slow start device (3) comprises flange shell (31) and is located at the interior free wheel device (32) of flange shell, described free wheel device (32) comprises shell (321), star-wheel (322), roller (323), bearing (324), coupling (325), star-wheel is set on the main gear reducer input shaft (11), clutch outer member through Bearing Installation on star-wheel, coupling is set in that assisted deceleration machine output shaft (21) is gone up and is connected with clutch outer member, and roller is installed in the cavity between star-wheel and clutch outer member.
2. high-power gear reducer according to claim 1 is assisted the slow start device, it is characterized in that: described main gear reducer (1) and assisted deceleration machine (2) are any one in tapered cylindrical gear reduction unit, cylindrical gear reducer, planet-gear speed reducer, cycloidal planetary gear speed reducer, harmonic wave speed reducing machine, motorized pulleys, three-ring gear reducer, dotted line engaging speed reducer, the worm-gear speed reducer.
CN2010206612992U 2010-12-15 2010-12-15 Auxiliary slow-speed starting device for high-power speed reducer Expired - Fee Related CN201925433U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010206612992U CN201925433U (en) 2010-12-15 2010-12-15 Auxiliary slow-speed starting device for high-power speed reducer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010206612992U CN201925433U (en) 2010-12-15 2010-12-15 Auxiliary slow-speed starting device for high-power speed reducer

Publications (1)

Publication Number Publication Date
CN201925433U true CN201925433U (en) 2011-08-10

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CN2010206612992U Expired - Fee Related CN201925433U (en) 2010-12-15 2010-12-15 Auxiliary slow-speed starting device for high-power speed reducer

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102003510A (en) * 2010-12-15 2011-04-06 张国林 Auxiliary slow starting device of high-power gear reducer
CN106151440A (en) * 2016-08-26 2016-11-23 哈尔滨广瀚动力传动有限公司 A kind of coaxial vapour, electricity pair drive boiler fan system planet speed regulating arrangement of clutch

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102003510A (en) * 2010-12-15 2011-04-06 张国林 Auxiliary slow starting device of high-power gear reducer
CN106151440A (en) * 2016-08-26 2016-11-23 哈尔滨广瀚动力传动有限公司 A kind of coaxial vapour, electricity pair drive boiler fan system planet speed regulating arrangement of clutch

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110810

Termination date: 20131215