CN201923949U - Glass fiber tank furnace capable of realizing oxygen reinforced combustion - Google Patents

Glass fiber tank furnace capable of realizing oxygen reinforced combustion Download PDF

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Publication number
CN201923949U
CN201923949U CN201020669092XU CN201020669092U CN201923949U CN 201923949 U CN201923949 U CN 201923949U CN 201020669092X U CN201020669092X U CN 201020669092XU CN 201020669092 U CN201020669092 U CN 201020669092U CN 201923949 U CN201923949 U CN 201923949U
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CN
China
Prior art keywords
oxygen
burner
tank furnace
glass fiber
breastwork
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Expired - Lifetime
Application number
CN201020669092XU
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Chinese (zh)
Inventor
张毓强
曹国荣
邓国敢
向勇
马鑫磊
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Jushi Group Co Ltd
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Jushi Group Co Ltd
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Publication date
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Priority to CN201020669092XU priority Critical patent/CN201923949U/en
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Publication of CN201923949U publication Critical patent/CN201923949U/en
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/235Heating the glass
    • C03B5/2353Heating the glass by combustion with pure oxygen or oxygen-enriched air, e.g. using oxy-fuel burners or oxygen lances
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping

Abstract

Disclosed is a glass fiber tank furnace capable of realizing oxygen reinforced combustion. An air supporting combustor is mounted on a breast wall of the glass fiber tank furnace, an oxygen burner which delivers oxygen into the glass fiber tank furnace is mounted below the air supporting combustor on the breast wall, a distance is reserved between the front end of the oxygen burner and the inner surface of the breast wall, the oxygen burner is externally connected onto a main oxygen tube via a branch tube, a valve used for adjusting flow of the oxygen is disposed on the branch tube, and the main oxygen tube is connected to an oxygen control station. The glass fiber tank furnace has the advantages that the glass fiber tank furnace is low in investment, simple in maintenance and high in economical benefit, is capable of effectively reducing energy consumption and waste gas emission, and is simple and easy to be implemented, and convenient in popularization and application.

Description

Oxygen strengthens incendiary glass tank furnace
Technical field
The utility model relates to a kind of oxygen and strengthens incendiary glass tank furnace.
Background technology
Along with the rise of energy prices, glass kiln running cost is in continuous lifting in recent years.And because glass kiln quantity-produced characteristic is difficult in and in the kiln operational process it directly is converted to advanced pure oxygen burning mode by the air-breathing mode, this has just expedited the emergence of the birth of oxygen enhancing combustion technology.Oxygen strengthens combustion technology can improve concentration of oxygen in the combustion air by simple means and lower investment, reduces the nitrogen of introducing.Nitrogen can not participate in burning and provide heat for kiln, takes away a large amount of heat on the contrary when discharging kiln.Therefore reduce the nitrogen amount of introducing and can make the kiln energy consumption reduce, exhaust gas emission reduces.Existing oxygen enhancement techniques is installed special macromolecule membrane by the import at burner blower, filters out a spot of nitrogen molecule, thereby improves the oxygen concentration of combustion air.This technique means can be brought up to the oxygen level in the combustion air about 25% by normal 20.9% usually, can realize certain energy-saving effect, but not remarkable.Macromolecule membrane is damaged easily, and cost is higher, and its pressure drop simultaneously is bigger, and the working efficiency of burner blower is also had certain influence.
Summary of the invention
There is the problem that cost height, energy-saving effect are not remarkable, influence fire-retardant blower fan working efficiency in the oxygen enhancing combustion technology that the utility model will solve existing glass tank furnace, provides the oxygen of a kind of save energy and cost, raising efficiency of combustion to strengthen incendiary glass tank furnace.
The technical solution of the utility model:
Oxygen strengthens incendiary glass tank furnace, the air-breathing burner is installed on its breastwork, it is characterized in that: described breastwork is equipped with below the air-breathing burner the oxygen burner of oxygen delivery to glass tank furnace inside, between the front end of described oxygen burner and the internal surface of breastwork spacing is arranged, described oxygen burner is external to oxygen by arm and is responsible for, described arm is provided with the valve of regulating oxygen flow, and described oxygen is responsible for and is connected to the oxygen control station.
Further, described oxygen burner along continuous straight runs is installed on the breastwork.
Perhaps, acclivitous being installed on the breastwork of described oxygen burner.
Further, described oxygen burner is made by stainless steel tube, and its outer end is provided with outside screw.
Further, the oxygen pressure of described oxygen burner is below 100kPa.
Technical conceive of the present utility model about oxygen burner latus rectum 25mm, is level or a fixed angle of altitude with sea line and is installed in about 20cm place, burner below.Leave through hole with drill bit in breastwork upper edge level or certain elevation direction in advance in the position that the oxygen burner is installed, during installation the oxygen burner is inserted this hole, and make the distance of oxygen burner front end apart from about the about 20cm of breastwork internal surface maintenance.Each oxygen burner is connected to oxygen by arm independently and is responsible for, and is equipped with on the arm and regulates the valve that oxygen flow is used.Open the valve of this arm behind the insertion oxygen burner immediately, it is combustion-supporting that oxygen is fed in the kiln, simultaneously can be to oxygen burner cooling protection.The pressure of oxygen is unsuitable too high, should be controlled at below the 100kPa.After inserting whole oxygen burners, regulate the flow of oxygen, according to the pure oxygen total amount that feeds kiln, the combustion air volume that calculating should reduce, and combustion air volume reduced to the calculating desirable value.
In order steadily to provide oxygen to kiln safely, should build an oxygen control station, the oxygen that described control station can provide the outside or the oxygen of locating from gas-holder etc. filters, voltage-regulation voltage-stabilization, safety interlocking, flow metering.Oxygen is sent into each oxygen burner by arm again through being responsible for to the kiln ambient oxygen by pipe-line transportation behind the control station.
The utility model strengthens combustion technology with existing oxygen to be compared, and can arbitrarily improve the amount that is used to strengthen incendiary oxygen, no longer is confined to the filtration capacity of macromolecule membrane to nitrogen molecule.In addition, because oxygen is the below feeding from burner, so the temperature of burner flame bottom can be higher, and radiation capacity is stronger, thereby the heat that glass metal is directly absorbed is more, has improved the thermo-efficiency of kiln.
The beneficial effects of the utility model: invest little, safeguard simple, economic benefit is high, can reduce the energy consumption of glass kiln effectively, reduce exhaust gas emission, and this technology is simple, and is easy to utilize.
Description of drawings
Fig. 1 is the utility model oxygen burner mounting structure synoptic diagram.
Fig. 2 is the utility model application example synoptic diagram.
Embodiment
With reference to Fig. 1, oxygen strengthens incendiary glass tank furnace, air-breathing burner 1 is installed on its breastwork, described breastwork is equipped with below air-breathing burner 1 the oxygen burner 3 of oxygen delivery to glass tank furnace inside, between the front end of described oxygen burner 3 and the internal surface of breastwork spacing is arranged, described oxygen burner is external to oxygen by arm and is responsible for, and described arm is provided with the valve of regulating oxygen flow, and described oxygen is responsible for and is connected to the oxygen control station.
Described oxygen burner 3 acclivitous being installed on the breastwork.
Described oxygen burner 3 is made by stainless steel tube, and its outer end is provided with outside screw.
The oxygen pressure of described oxygen burner 3 is below 100kPa.
Concrete application of the present utility model, described air-breathing burner 1 is installed on the spray gun brick 2 of breastwork, the below of described spray gun brick 2 is provided with successively supports brick 4, tuckstone 5, leave through hole with 5 ° of elevation directions on the support brick 4 below the spray gun brick 2, position of opening is downward 22cm places, spray gun brick 2 centers.Oxygen burner 3 total length 35cm, material is 0Cr18Ni9, inserts 11.5cm in the support brick 4 of having opened the hole.The front end of oxygen burner 3 is 23cm apart from the distance that supports brick 4 internal surfaces, and the rear end is processed with R1, and " outside screw is connected to the valve of corresponding oxygen manifold with the metallic hose of Dn25.During use, open the valve of this arm, it is combustion-supporting that oxygen is fed in the kiln, simultaneously can be to oxygen burner 3 cooling protections.The pressure of oxygen is unsuitable too high, should be controlled at below the 100kPa.After inserting whole oxygen burners 3, regulate the flow of oxygen, according to the pure oxygen total amount that feeds kiln, the combustion air volume that calculating should reduce, and combustion air volume reduced to the calculating desirable value.
In order steadily to provide oxygen to kiln safely, should build an oxygen control station, the oxygen that described control station can provide the outside or the oxygen of locating from gas-holder etc. filters, voltage-regulation voltage-stabilization, safety interlocking, flow metering.Oxygen is sent into each oxygen burner 3 by arm again through being responsible for to the kiln ambient oxygen by pipe-line transportation behind the control station.
Fig. 2 is to use one of the present utility model to produce 60000 tons of medium-alkali glass fiber tank furnaces per year, and glass metal flows to from left to right.This tank furnace has disposed 12 pairs of burners altogether, 6 inches air-breathing burners of the 04V of company type when wherein bigger 8 couple is U.S. sky, and less 4 couple is 4 inches air-breathing burners of 04V type.The preceding 9 pairs of burners that only used a left side to rise during ordinary production.Wherein the 3rd to the 8th pair, totally 6 pairs of burners have used oxygen to strengthen combustion technology by mode shown in Figure 1.These 12 burners use oxygen 900Nm altogether 3/ Hr.With use the utility model before compare, saved Sweet natural gas 225Nm altogether 3/ Hr, 20 ℃ of the kiln room tempss that can't improve because of original firing system oepration at full load before also having improved simultaneously make about the about 7t of this production line finished product every day volume increase.
The described content of this specification sheets embodiment only is enumerating the way of realization of utility model design; protection domain of the present utility model should not be regarded as only limiting to the specific form that embodiment states, protection domain of the present utility model also reach in those skilled in the art according to the utility model design the equivalent technologies means that can expect.

Claims (5)

1. oxygen strengthens incendiary glass tank furnace, the air-breathing burner is installed on its breastwork, it is characterized in that: described breastwork is equipped with below the air-breathing burner the oxygen burner of oxygen delivery to glass tank furnace inside, between the front end of described oxygen burner and the internal surface of breastwork spacing is arranged, described oxygen burner is external to oxygen by arm and is responsible for, described arm is provided with the valve of regulating oxygen flow, and described oxygen is responsible for and is connected to the oxygen control station.
2. oxygen according to claim 1 strengthens incendiary glass tank furnace, and it is characterized in that: described oxygen burner along continuous straight runs is installed on the breastwork.
3. oxygen according to claim 1 strengthens incendiary glass tank furnace, it is characterized in that: acclivitous being installed on the breastwork of described oxygen burner.
4. strengthen incendiary glass tank furnace according to the described oxygen of one of claim 1 ~ 3, it is characterized in that: described oxygen burner is made by stainless steel tube, and its outer end is provided with outside screw.
5. oxygen according to claim 4 strengthens incendiary glass tank furnace, and it is characterized in that: the oxygen pressure of described oxygen burner is below 100kPa.
CN201020669092XU 2010-12-20 2010-12-20 Glass fiber tank furnace capable of realizing oxygen reinforced combustion Expired - Lifetime CN201923949U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201020669092XU CN201923949U (en) 2010-12-20 2010-12-20 Glass fiber tank furnace capable of realizing oxygen reinforced combustion

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201020669092XU CN201923949U (en) 2010-12-20 2010-12-20 Glass fiber tank furnace capable of realizing oxygen reinforced combustion

Publications (1)

Publication Number Publication Date
CN201923949U true CN201923949U (en) 2011-08-10

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CN201020669092XU Expired - Lifetime CN201923949U (en) 2010-12-20 2010-12-20 Glass fiber tank furnace capable of realizing oxygen reinforced combustion

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111018340A (en) * 2020-01-03 2020-04-17 南京玻璃纤维研究设计院有限公司 Flame injection method and system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111018340A (en) * 2020-01-03 2020-04-17 南京玻璃纤维研究设计院有限公司 Flame injection method and system
CN111018340B (en) * 2020-01-03 2022-03-15 南京玻璃纤维研究设计院有限公司 Flame injection method and system

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CX01 Expiry of patent term

Granted publication date: 20110810

CX01 Expiry of patent term