The utility model content
The problems referred to above that the silicon rubber electric product of producing for the solution existing mold is had, the utility model provides a kind of novel silicon rubber electric production mould, the silicon rubber electricity product that this mould is produced has higher safety in utilization, is convenient to the operation of electricity net safety stable ground.
In order to solve the technical problem, the technical solution of the utility model: a kind of band full skirt silicon rubber electric production mould, comprise cope match-plate pattern, lower bolster and plug, it is characterized in that, between upper and lower template, be stacked with some annular dynamic model pieces, be provided with the fit structure that is plugged on together between the end of adjacent two dynamic model pieces, the dynamic model piece inside that these stack together is formed with die cavity, and described plug is applied in the center position of die cavity; Be provided with binder removal mouth and the glue-feeder that communicates with die cavity respectively at upper and lower template position place.This mould also needs to be provided with the hold down gag that they are suppressed in the outside of upper and lower template in actual use, in order to avoid between adjacent two dynamic model piece faying faces, occur leaking the glue phenomenon, and make all dynamic model pieces can form an integral body.When producing, liquid silicon rubber is entered in the die cavity by glue-feeder, and the air of die cavity inside can be discharged to the external world in the binder removal mouth.The material of dynamic model piece generally is an aluminium alloy.
As preferably, the both ends of described dynamic model piece have annular plush copper and annular to accept the hole respectively, the plush copper on adjacent two dynamic model pieces and accept the hole and be plugged on and constitute described fit structure together.Be provided with plush copper and accept the hole, made things convenient for the grafting between the dynamic model piece end to cooperate.
As preferably, described plug is the segmented hollow structure, is provided with the connector that connects both between adjacent two sections plugs, is provided with steam vent on described connector, and this steam vent is linked up described die cavity and plug inside.Plug is a segmented, and links together by connector, can make the length of the length appropriate cable terminal of plug.The steam vent that is provided with is used for the discharge of air when injecting glue in die cavity, in order to avoid form bubble in the finished product power product.
As preferably, described dynamic model piece is made of metal, and described plug is a hollow structure, is provided with heating tube in plug inside.It is the fluid silicone rubber heating that is injected in the die cavity that the heating tube that is provided with can see through plug, quickens the sulfuration of fluid silicone rubber, can improve silicone rubber for cable terminal physical characteristic.
As preferably, be socketed with the metal die sleeve in the periphery of the dynamic model piece that stacks together.Be provided with the metal die sleeve dynamic model that stacks together is fixed, guaranteed the stability when dynamic model stacks together.
As preferably, described die sleeve is a segmentation structure.Die sleeve is a segmentation structure, and this has adapted to the variation of die cavity length well, is convenient to the cable termination that mould is produced the different length specification.
As preferably, be provided with heater in the described die sleeve, heater is connected with register.The effect of this heater is identical with the effect of the interior set heating tube of plug, and register is used for the operating temperature of heater is regulated, and is convenient to the temperature in the die cavity is accurately controlled.
As preferably, the periphery of described die sleeve is provided with heat-insulation layer.Heat-insulation layer is used to intercept heat on the die sleeve to external radiation.
As preferably, on the outer peripheral face of described dynamic model piece, be provided with cannelure, this cannelure is positioned at the place, centre position of dynamic model tile height direction.The position relation of plush copper end face and bottom surface of accepting the hole and full skirt outer rim, make that the part of dynamic model piece between adjacent two full skirts is thicker relatively, if the periphery at the dynamic model piece is provided with heater, this can have influence on the die cavity inside uniformity of temperature everywhere, be provided with the corresponding thickness that reduces dynamic model piece wall body of cannelure, make that when heater was worked, die cavity inside temperature everywhere reached unanimity, effectively improved the mechanical performance of molding silicone rubber cable termination inside.
As preferably, be provided with the termination locating module in the inboard of described cope match-plate pattern, an end bearing of described plug is at the center position of described cope match-plate pattern.One overhang bracket of plug has guaranteed the stability of plug in the injecting glue process on cope match-plate pattern.
The beneficial effects of the utility model are:
1, since the dynamic model piece ringwise, thereby on the cable termination surface, can not form vertical matched moulds seam, eliminate the existing cable terminal and longitudinally formed the penetrability conductive channel in matched moulds seam place, cause cable termination the hidden danger of flashover in use to occur, improved the cable transmission line reliability of operation.
2, this production mould provides a kind of new moulding process for silicon rubber full skirt class power product, can effectively improve the running quality of silicon rubber full skirt class power product.
3, because this production mould can relatively independent moulding, annotate rubber sulfidization molding machine without ultra-large type and make product, can reduce equipment investment.
4, can have independent heating and attemperator in the annular die sleeve of no vertical die joint mould design, and heating tube is set in plug, this compares with conventional vulcanizing heater can reduce by 60% power consumption, can save the energy, meets the international and domestic low-carbon economy theory of advocating.
5, because the ring-like dynamic model piece of metal of no vertical die joint mould design can increase or reduce within the specific limits,, can reduce the mould investment so a secondary mould can process the product of several different lengths.
6, owing between adjacent two dynamic model pieces, be provided with the fit structure that can be plugged on mutually together, both make things convenient for the overlay operation of dynamic model piece, improved the stability after the dynamic model piece stacks together again.
The specific embodiment
Be that example is done an into explanation to the utility model band full skirt silicon rubber electric production mould with the silicone rubber for cable terminal below.
See among the figure that the structure of the utility model band full skirt silicon rubber electric production mould comprises cope match-plate pattern 1, lower bolster 13 and plug 4, is stacked with some dynamic model pieces 6 between cope match-plate pattern 1 and lower bolster 13.Cable termination 17 outer peripheral faces that utilize this production mould to produce are provided with some full skirts 18, have level and smooth extrados 19 and inner ring surface 20 on the full skirt 18, and these full skirts 18 are arranged side by side each other, and are provided with along axially going up at interval of cable termination 17.
Dynamic model piece 6 is made by high-strength aluminum alloy, the shape of dynamic model piece ringwise, its inside has cavity.These dynamic model piece 6 coaxial superimposed backs together are formed with a die cavity 10 in their inside, and the shape of this die cavity 10 is identical with the shape of cable termination 17.Be respectively equipped with binder removal mouth 3 and glue-feeder 12 in the position of cope match-plate pattern 1 and lower bolster 13, binder removal mouth 3 and glue-feeder 12 all communicate with die cavity 10, and glue-feeder 12 is used for communicating with glue filling device, and binder removal mouth 3 communicates with the external world.For making things convenient for the stacked of dynamic model piece 6, and guarantee the stability that all dynamic model pieces 6 stack together, be respectively equipped with the plush copper 16 of annular at the two ends of dynamic model piece 6 and accept hole 15, the plush copper 6 on the adjacent two dynamic model pieces 6 and accept hole 15 and be plugged on together.Extrados 19 on the above-mentioned full skirt 18 and inner ring surface 20 intersect at the outer edge of full skirt 18, and the end face of described plush copper 16 is mutually concordant with the outward flange position of full skirt 18 with the bottom surface of accepting hole 15.
Described plug 4 is applied in the axial location place of die cavity 10, is used to form the cavity of cable termination 17 inside.Plug 4 is a segmentation structure, is provided with the connector 5 that connects both between adjacent two plugs 4.Plug 4 is a hollow, is provided with four steam vents 21 in the position of connector 5, and steam vent 21 is linked up the inside of die cavity 10 and plug 4.
Periphery at dynamic model piece 6 is socketed with die sleeve 8, die sleeve 8 is generally segmentation structure, stable for connecting, also need be provided with adpting flange sometimes, and pass adpting flange by fastening bolt adjacent two die sleeves 8 are fixed together at the adjacent end portion of adjacent die sleeve 8.Can be provided with heater in die sleeve 8, this heater is used to dynamic model piece 6 to heat, and the temperature in the die cavity 10 is remained on the level of suitable silicon rubber vulcanization.This heater is connected with external temperature-adjusting device, and this temperature-adjusting device is used for the operating temperature of heater is regulated.Periphery at die sleeve 8 also is provided with heat-insulation layer 7.The outer peripheral face of described dynamic model piece 6 is provided with cannelure 9, and cannelure 9 is positioned at the place, centre position of dynamic model piece 6 short transverses.Also be provided with heating tube 14 in plug 4, it is die cavity 10 inner heat supplies that heating tube 14 sees through plug 4 wall bodies.
Be provided with termination locating module 2 in the inboard of cope match-plate pattern 1, be provided with annular plush copper on the inner side end of termination locating module 2, this plush copper is plugged on set accepting in the hole 15 on the adjacent with it dynamic model piece 6.Cope match-plate pattern 1 is embedded in the center position of termination locating module 2 outer faces, and an end of plug 4 is undertaken on the center position of cope match-plate pattern 1.
The utility model mould is produced the implementation of product: lower bolster 13 is installed on the special-purpose board lower flat plate, aluminium alloy ring-like dynamic model piece 6 in bottom is installed on lower bolster 13, plug 4 is inserted into the inside of dynamic model piece 6, and an electric stress control awl 11 of being made by conductive silicon rubber is sleeved on the plug, put into the ring-like dynamic model piece 6 of other aluminium alloy successively, be inserted in the die sleeve 8 of segmented successively, termination locating module 2 is installed, and the cope match-plate pattern 1 that is fixed on special-purpose board upper flat plate that descends promptly can begin to produce product.
Iknsulating liquid silicon rubber is transported in the die cavity 10 in the mould by being arranged on glue-feeders 12 above the lower bolster 13, starts heating apparatus in the module cover 8 the liquid silastic sulfuration of heating.After the moulding, on move cope match-plate pattern 1 and termination locating module 2, remove die sleeve 8, take special-purpose stripper that the ring-like dynamic model piece 6 of aluminium alloy is thrown off one by one towards cope match-plate pattern 1 direction, the product of plug 4 together with moulding is fixed on the special-purpose demoulding support, with compressed air plug 4 thrown off in the cable termination 17 of sulfidization molding again.
Dynamic model piece 6 in the utility model band full skirt silicon rubber electric production mould can be combined into one by die sleeve 8, again can be separately independent one by one.So can increase or reduce the quantity of dynamic model piece 6 according to the length needs of processed product.One secondary mould can satisfy the multiple needs of market to product length easily, can reduce the mould investment.