CN201901798U

CN201901798U - Device for removing bur on surface of natural fiber rope core

Info

Publication number: CN201901798U
Application number: CN2010206167829U
Authority: CN
Inventors: 李昌令; 邹树良; 陈绍兵
Original assignee: GUIZHOU WIRE CABLE AFFILIATED ENTERPRISE Co Ltd
Current assignee: GUIZHOU WIRE CABLE AFFILIATED ENTERPRISE Co Ltd
Priority date: 2010-11-22
Filing date: 2010-11-22
Publication date: 2011-07-20
Anticipated expiration: 2020-11-22

Abstract

The utility model relates to a device for removing bur on the surface of a natural fiber rope core, which is characterized in that a flame combustion apparatus structurally consists of a liquefied gas steel cylinder, a gas pipeline, an ignition branched pipe valve, a main pipe adjusting valve, a combustion chamber, an ignition nozzle, a flame spraying nozzle and a smoke pipe, wherein one end of the gas pipeline is connected with the liquefied gas steel cylinder, two gas pipelines are divided from a combustion end, one is connected with the ignition nozzle, the other one is connected with the flame spraying nozzle; a gas inlet end of the gas pipeline connected with the ignition nozzle is connected with the ignition branched pipe valve, the gas pipeline connected with the flame spraying nozzle is provided with an electromagnetic valve, a gas outlet end of the electromagnetic valve is provided with the main pipe adjusting valve capable of adjusting gas amount, the gas pipeline connected in parallel on the gas inlet end of the electromagnetic valve is provided with the ignition branched pipe valve, an outer box body is arranged outside the combustion chamber, and the smoke pipe is arranged at the top end of the outer box body. the bur removal efficiency of the device can be improved by hundreds of times in comparison with the manual bur shearing on the fiber rope core, thus saving a great amount of manpower, lowering the cost, ensuring the consistency of neatness of the rope core, and achieving the bur removal efficiency by more than 99%.

Description

Natural fabric wire rope core surface acupuncture removal device

Technical field

The utility model relates to the process technology of wire rope core, relates in particular to natural fabric wire rope core surface acupuncture removal device.

Background technology

Produce steel wire rope, the steel cable center needs the natural fabric wire rope core, there is fiber acupuncture in the steel wire rope surface, use has harmful effect to steel wire rope, processing is eliminated by customer requirements manufacturer to this, traditional processing method is to wipe out by hand, not only waste time and energy and work efficiency not high, the quality of handling is also unstable, for the acupuncture that solves the wire rope core surface is removed, domestic relevant producer is carried out on-the-spot investigation and online enquiries all do not have existing technical solution scheme, through development test and exploration repeatedly, success adopts flame calcination method to remove the acupuncture of cordage wicking surface, and is fine through practical application effect.

The utility model content

The purpose of this utility model provides a kind of natural fabric wire rope core surface acupuncture removal device that is used for; adopt flame to burn the acupuncture that burning-off removes natural fabric wire rope core surface; with liquefied gas as burning gases; be provided with a cover electric control system; with the flame combustion apparatus that the control button of cordage machine moves, promptly when the rope machine starts, in the liquefied gas combustion chamber of this device, light bocca simultaneously and burn burning fast; when the rope machine is shut down, the bright eruption nozzles burn-out of liquefied gas combustion chamber.

The size of the flame of combustion chamber nozzles is regulated by main valve, device and technological process that wire rope core surface acupuncture is removed:

The wire rope core of band acupuncture enters the combustion chamber from actinobacillus wheel through directive wheel, burn burning fast, pass through the outlet directive wheel again by the take-up pulley rolling, the structure of flame combustion apparatus comprises: cylinder for liquefied gas, air delivering pipeline, solenoid electric valve, be responsible for control valve, igniting divides pipe valve, the combustion chamber, ignition tip, the bright eruption nozzles, outer case, smoke pipe, make the burning source of the gas with cylinder for liquefied gas, be connected with cylinder for liquefied gas by burning air delivering pipeline one end, fire end is divided into two pipelines and is connected with two nozzles of below, combustion chamber respectively, article one, be connected with ignition tip, another is connected with the bright eruption nozzles; The appendix inlet end that is connected with ignition tip is connected with igniting and divides pipe valve, the appendix that is connected with the bright eruption nozzles is provided with electromagnetic valve, the electromagnetic valve outlet side is provided with person in charge's control valve that tolerance is regulated, electromagnetic valve inlet end appendix in parallel is provided with igniting and divides pipe valve, be provided with outer case outside the combustion chamber, the outer case top is provided with smoke pipe.

Its operating process is as follows:

1, open LPG valve and person in charge's valve, branch tube valve, the firing point nozzles are by being responsible for valve and adjusting flame size.

2, start the start button of fiber wire rope core rope machine, start button and electromagnetic valve are the synchronous interaction circuit structures, electromagnetic valve is not when switching on, keep normally off, start button, the electromagnetic valve energising is also opened liquefied gas, meeting the igniting nozzles by the bright eruption nozzles lights the bright eruption nozzles and sprays to the combustion chamber, regulate flame size, make the flame of fiber wire rope core in the combustion chamber that at the uniform velocity moves and pass through, burning-off is burned in the acupuncture on the fiber wire rope core remove.

3, the rope machine starts back rope strand ECDC rope through driving wheel, and driven pulley is crossed directive wheel and entered the combustion chamber and burn burning-off by flame and remove acupuncture on the fiber wire rope core, enters the take-up pulley rolling by directive wheel again.

4, to burn the burning time in the combustion chamber be 2-5 second to the fiber wire rope core, and the flame temperature in the combustion chamber is in 600 ℃-900 ℃ scope.

5, after the rope machine was shut down, the electromagnetic valve interlock was closed, and the liquefied gas of bright eruption nozzles is blocked, burn-out simultaneously.

Adopt the beneficial effect of technique scheme, improve hundreds of times than the acupuncture efficient of manually wiping out on the fiber wire rope core, saved great amount of manpower, saved cost, guarantee that simultaneously wire rope core goes the uniformity of cleanliness, the acupuncture clearance reaches more than 99%, and the phenomenon of fiber acupuncture does not appear in the steel wire rope surface after steel wire closes rope, obtains user's favorable comment.

Description of drawings

Fig. 1 is the workflow schematic diagram of natural fabric wire rope core surface acupuncture removal device of the present invention;

Among the figure: 1-actinobacillus wheel, 2-fiber wire rope core, 3-incoming wire guide wheel, 5-outgoing line guide wheel, 6-directive wheel, 7-take-up pulley.

Fig. 2 is the structural representation of natural fabric wire rope core surface acupuncture removal device of the present invention;

Among the figure: 11-cylinder for liquefied gas, 12-appendix, 13-igniting divide pipe valve, 14-electromagnetic valve, 15-to be responsible for control valve, 16-combustion chamber, 17-ignition tip, 18-bright eruption nozzles, 19-outer case, 20-smoke pipe, 2-fiber wire rope core.

The specific embodiment

Natural fabric wire rope core surface acupuncture removal device described in the utility model; be to burn burning-off with flame to remove the surface acupuncture of natural fabric wire rope core; as shown in Figure 1; make combustion gas with liquefied gas; be provided with a circuits electric control system; flame combustion apparatus with the start-up control button synchronous interaction of cordage machine; promptly when the rope machine starts; the bright eruption nozzles are lighted a fire simultaneously, in the liquefied gas combustion chamber burning are burned in the acupuncture on the wire rope core, and the electric valve magnet valve of interlock is closed combustion gas when the rope machine is shut down; the bright eruption nozzles of combustion chamber; burn-out, the flame size of combustion chamber bright eruption nozzles is transferred valve regulation by being responsible for, device and technological process that wire rope core surface acupuncture is removed:

Band acupuncture wire rope core 2 enters the wire rope core that moves combustion chamber 16 by incoming wire guide wheel 3 from the actinobacillus wheel 1 and burns burning through the flame of 2-5 second, through outgoing line guide wheel 5 and directive wheel 6 by take-up pulley 7 rolling wire rope cores.

The structure of flame combustion apparatus comprises: cylinder for liquefied gas 11, air delivering pipeline 12, electromagnetic valve 14, igniting divide pipe valve 13, are responsible for control valve 15, combustion chamber 16, ignition tip 17, bright eruption nozzles 18, outer case 19, smoke pipe 20.As shown in Figure 2, steel cylinder 11 liquefied gas are made source of the gas, by appendix 12, one end is connected with cylinder for liquefied gas 11, fire end set up separately two appendixs respectively with combustion chamber 16 under ignition tip 17 be connected with bright eruption nozzles 18, appendix 12 is provided with electromagnetic valve 14, electromagnetic valve 14 is made as interlock with rope machine shift knob, the outlet side of electromagnetic valve is provided with person in charge's control valve 15 that tolerance is regulated, and electromagnetic valve inlet end appendix in parallel is provided with igniting and divides pipe valve 13.Be provided with outer case 19 outside the combustion chamber 16, the outer case top is provided with smoke pipe 20.

The operating process of this device is as follows:

1, opens cylinder for liquefied gas 11 valves and igniting pipe valve 13, person in charge's control valve 15, firing point nozzles 17, and adjust flame size by being responsible for control valve 15.

2, start the start button of fiber wire rope core rope machine, start button and electromagnetic valve 14 are synchronous interaction circuit structures, electromagnetic valve 14 keeps normally off when not switching on, 14 energisings of start button electromagnetic valve are opened liquefied gas bright eruption mouth 18 and are lighted by the naked light on the ignition tip 17, spray to combustion chamber 16 and regulate flame size, the fiber wire rope core that at the uniform velocity moves is passed through from the flame of combustion chamber 16, burning-off is burned in the acupuncture on the fiber wire rope core remove.

3, rope strand ECDC rope entered the combustion chamber through driving wheel, driven pulley, directive wheel again after the rope machine started, and burned burning-off except that the acupuncture on the fiber wire rope core by flame, entered the take-up pulley rolling through directive wheel again.

4, the fiber wire rope core is 2-5 second by the time of combustion chamber 16, and the flame temperatures in the combustion chamber 16 are in 600 ℃-900 ℃ the scope.

5, after the rope machine was shut down, source of the gas was closed in electromagnetic valve 14 interlocks, and the combustion gas of bright eruption nozzles 18 is blocked burn-out.

Claims

1. natural fabric wire rope core surface acupuncture removal device, it is characterized in that: be provided with a circuits electric control system, with the flame combustion apparatus of cordage machine start button synchronous interaction, its structure comprises: cylinder for liquefied gas (11), air delivering pipeline (12), igniting divide pipe valve (13), electromagnetic valve (14), are responsible for control valve (15), combustion chamber (16), ignition tip (17), bright eruption nozzles (18), outer case (19), smoke pipe (20); Appendix (12) one ends are connected with cylinder for liquefied gas (11), and fire end sets up two appendixs separately, and one is connected with ignition tip (17), and another is connected with bright eruption nozzles (18); Appendix (12) inlet end that is connected with ignition tip (17) is connected with igniting and divides pipe valve (13), the appendix (12) that is connected with bright eruption nozzles (18) is provided with electromagnetic valve (14), electromagnetic valve (14) outlet side is provided with person in charge's control valve (15) that tolerance is regulated, electromagnetic valve (14) inlet end appendix in parallel is provided with igniting and divides pipe valve (13), combustion chamber (16) is outer to be provided with outer case (19), and outer case (19) top is provided with smoke pipe (20).