CN201901679U - Anti-leakage device for iron runner of iron making blast furnace - Google Patents
Anti-leakage device for iron runner of iron making blast furnace Download PDFInfo
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- CN201901679U CN201901679U CN2010206452334U CN201020645233U CN201901679U CN 201901679 U CN201901679 U CN 201901679U CN 2010206452334 U CN2010206452334 U CN 2010206452334U CN 201020645233 U CN201020645233 U CN 201020645233U CN 201901679 U CN201901679 U CN 201901679U
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- blast furnace
- iron
- shell
- protector
- cooling stave
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Abstract
The utility model provides an anti-leakage device for an iron runner of an iron making blast furnace, which comprises a blast furnace shell cooling wall protecting device and a liquid iron guiding device. The anti-leakage device is characterized in that the blast furnace shell cooling wall protecting device is fixed below a blast furnace iron opening, located on the outer side of a blast furnace shell and integrally connected with the blast furnace shell, a groove is arranged in the blast furnace shell cooling wall protecting device, an opening is formed at the center of the side wall on the outer side of the groove, another groove is arranged in the liquid iron guiding device, an opening of the groove of the liquid iron guiding device is integrally connected with the opening of the groove of the blast furnace shell cooling wall protecting device, and liquid iron anti-leakage high-temperature protecting materials are filled in the groove of the blast furnace shell cooling wall protecting device and the groove of the liquid iron guiding device in an internal building manner to be utilized as supporting bases, thereby forming a groove mode from high to low.
Description
Technical field
The utility model relates to blast-furnace smelting safety protection technique field, more particularly, relates to a kind of iron-smelting blast furnace iron runner leak-proof device, and this iron runner leak-proof device can detect blast furnace main channel rapidly and run iron and warning in time.
Background technology
Usually, large blast furnace and medium and small blast furnace all need be at Qi Tiekou outer setting tap drains, will guide to the outside of blast furnace from the effusive molten iron of blast furnace taphole.Yet iron-smelting blast furnace tap drain iron mouth generally has the iron of race problem, has serious personnel, device security hidden danger.At present, each iron and steel enterprise does not have suitable race iron protector to realize that the iron-smelting blast furnace tap drain runs the timely warning and the protection of iron leakproof as yet.
The utility model content
The purpose of this utility model is to provide a kind of iron-smelting blast furnace iron runner leak-proof device, and this iron runner leak-proof device can detect blast furnace main channel rapidly and run iron, and can in time report to the police, and is convenient to operator and takes the corresponding protection measure.
According to one side of the present utility model; a kind of iron-smelting blast furnace iron runner leak-proof device is provided; this iron-smelting blast furnace iron runner leak-proof device comprises shell of blast furnace cooling stave protector and molten iron guiding device; it is characterized in that: shell of blast furnace cooling stave protector is fixed on the below of blast furnace taphole; be positioned at the shell of blast furnace outside; link into an integrated entity with shell of blast furnace; in shell of blast furnace cooling stave protector, be provided with cell body; be formed with opening in sidewall center, the described cell body outside; in the molten iron guiding device, be provided with cell body; the cell body opening of the cell body opening of molten iron guiding device and shell of blast furnace cooling stave protector links into an integrated entity; molten iron leakproof high temperature protection material as substrate, forms groove form from high to low with the inside of the interior cell body of building cell body that the formula mode fills shell of blast furnace cooling stave protector and molten iron guiding device.
Shell of blast furnace cooling stave protector can have shape corresponding shape with blast furnace with blast furnace bonded part.
The molten iron guiding device can be by one or more molten iron guiding device supports support, along the derivation that stretches out of blast furnace main channel direction.
The cell body opening lowest point of molten iron guiding device can be corresponding with the cell body opening lowest point of shell of blast furnace cooling stave protector.
Described iron-smelting blast furnace iron runner leak-proof device also can comprise: the connecting leg protector, be fixed on blast furnace taphole below, and be positioned at the cooling stave connecting leg top of blast furnace, link into an integrated entity with the shell of blast furnace and the shell of blast furnace cooling stave protector of blast furnace taphole below.
Can be at the measuring point of the cell body inside center arranged beneath thermopair of shell of blast furnace cooling stave protector, thermopair is connected to the monitoring and alarming system that is installed in the blast furnace master control room by the galvanic couple data line.
Thermopair can be armoured thermocouple or platinum wire type thermopair.
Employing can obtain following advantage according to iron-smelting blast furnace iron runner leak-proof device of the present utility model:
1, when blast furnace take place to leak iron, carry the molten iron of leakage by shell of blast furnace cooling stave protector, the molten iron of leakage is derived along the molten iron guiding device, has guaranteed the safety of operator and equipment;
2, when blast furnace takes place to leak iron, be installed in the rapid variation that the thermopair in the molten iron leakproof high temperature protection material can record the temperature of molten iron leakproof high temperature protection material, can check processing by the monitoring and alarming system warning and by the post personnel thus;
3, iron-smelting blast furnace iron runner leak-proof device of the present utility model is cheap, easy for installation, reduces such environmental effects such as being subjected to coal gas when the post personnel inspection detects, has greatly eliminated potential safety hazard, the support equipment safe operation.
Description of drawings
In conjunction with the drawings, from the description of the following examples, the utility model these and/or others and advantage will become clear, and are easier to understand, wherein:
Fig. 1 is the overall schematic according to iron-smelting blast furnace iron runner leak-proof device of the present utility model;
Fig. 2 is that the master according to iron-smelting blast furnace iron runner leak-proof device of the present utility model looks sectional view;
Fig. 3 is the top cross-sectional view according to iron-smelting blast furnace iron runner leak-proof device of the present utility model;
Fig. 4 is the synoptic diagram according to the shell of blast furnace cooling stave protector of iron-smelting blast furnace iron runner leak-proof device of the present utility model and thermopair installation;
Fig. 5 is the synoptic diagram according to the water conservancy diversion protector of iron-smelting blast furnace iron runner leak-proof device of the present utility model;
Fig. 6 is the synoptic diagram according to the cooling stave connecting leg protector of iron-smelting blast furnace iron runner leak-proof device of the present utility model.
The main nomenclature of accompanying drawing:
1 → tap drain; 2 → iron mouth, 3 → iron mouth frame, 4 → shell of blast furnace cooling stave protector; 5 → molten iron leakproof high temperature protection material; 6 → thermopair, 7 → molten iron guiding device, 8 → molten iron guiding device strut member; 9 → blast furnace cooling stave; 10 → cooling stave connecting leg, 11 → connecting leg protector, 12 → shell of blast furnace.
Embodiment
Below, describe embodiment of the present utility model in detail with reference to accompanying drawing.In the accompanying drawings, identical label is represented identical parts.
Fig. 1 is the overall schematic according to iron-smelting blast furnace iron runner leak-proof device of the present utility model; Fig. 2 is that the master according to iron-smelting blast furnace iron runner leak-proof device of the present utility model looks sectional view; Fig. 3 is the top cross-sectional view according to iron-smelting blast furnace iron runner leak-proof device of the present utility model; Fig. 4 is the synoptic diagram according to the shell of blast furnace cooling stave protector of iron-smelting blast furnace iron runner leak-proof device of the present utility model and thermopair installation; Fig. 5 is the synoptic diagram according to the water conservancy diversion protector of iron-smelting blast furnace iron runner leak-proof device of the present utility model, and Fig. 6 is the synoptic diagram according to the cooling stave connecting leg protector of iron-smelting blast furnace iron runner leak-proof device of the present utility model.
Referring to figs. 1 through Fig. 6, iron-smelting blast furnace iron runner leak-proof device comprises shell of blast furnace cooling stave protector 4 and molten iron guiding device 7.
Shell of blast furnace cooling stave protector 4 is fixed on the below of blast furnace taphole 2, is positioned at shell of blast furnace 12 outsides and connecting leg protector 11 tops, and links into an integrated entity by various mode of connection (for example weld, riveted joint etc.) and shell of blast furnace 12.Shell of blast furnace cooling stave protector 4 can have shape corresponding shape with blast furnace with blast furnace bonded part, for example, the bound fraction of shell of blast furnace cooling stave protector 4 can be lune according to the blast furnace radian.Be provided with cell body in shell of blast furnace cooling stave protector 4, sidewall center, the described cell body outside is formed with opening.
Be provided with cell body in molten iron guiding device 7, the opening of the cell body opening of molten iron guiding device 7 and shell of blast furnace cooling stave protector 4 links into an integrated entity by various mode of connection (for example weld, riveted joint etc.).Preferably, the cell body opening lowest point of molten iron guiding device 7 is corresponding with the cell body opening lowest point of shell of blast furnace cooling stave protector 4.Molten iron guiding device 7 can be supported by one or more molten iron guiding device strut members 8, along the derivation that stretches out of blast furnace main channel direction.
In order to protect the cooling stave connecting leg of blast furnace; iron-smelting blast furnace iron runner leak-proof device also comprises connecting leg protector 11; this connecting leg protector 11 is fixed on blast furnace taphole 2 belows; be positioned at cooling stave connecting leg 10 tops of blast furnace, and link into an integrated entity by various mode of connection (for example weld, riveted joint etc.) with the shell of blast furnace 12 of blast furnace taphole 2 belows and shell of blast furnace cooling stave protector 4.Therefore, connecting leg protector 11 also can play the effect of supporting molten iron guiding device 7, that is, connecting leg protector 11 can support molten iron guiding device 7 with one or more molten iron guiding device strut members 8.
Molten iron leakproof high temperature protection material 5 as substrate, forms groove form from high to low with the inside of the interior cell body of building cell body that the formula mode fills shell of blast furnace cooling stave 9 and molten iron guiding device 7, is convenient to derive leak iron.
Molten iron leakproof high temperature protection material 5 can obtain in such a way: with phosphoric acid and Tai-Ace S 150 composite solution is wedding agent; with chamotte or three grades of high aluminas for gathering materials; add weight-reducing material (for example floating pearl); compound moldable with addition of bond fireclay and admixture modulation formation half lightweight, as molten iron leakproof high temperature protection material 5.
The relevant compound moldable physical and chemical index of half lightweight is as shown in the table:
In order to monitor the molten iron leakage situation at blast furnace taphole 2 places in real time, also can be at the shell of blast furnace cooling stave protector 4 inner measuring points that thermopairs 6 are installed.Molten iron temperature is about 1450 ℃ during blast furnace casting, will solidify no longer mobilely when molten iron temperature drops to 1150 ℃ of left and right sides, therefore can select the thermopair 6 of temperature measurement range about 1000 ℃～1300 ℃.Thermopair 6 can be armoured thermocouple or platinum wire type thermopair.
Specifically, the measuring point of fixed installation thermopair 6 below the cell body inside center of shell of blast furnace cooling stave protector 4.The galvanic couple silk that can adopt diameter 6mm steel pipe to entangle thermopair 6 extends to the cell body central opening position of shell of blast furnace cooling stave protector 4; so that the measuring point of thermopair 6 is arranged in the molten iron leakproof high temperature protection material 5 of filling the cell body inside of shell of blast furnace cooling stave protector 4, thermopair 6 is connected to the monitoring and alarming system that is installed in the blast furnace master control room by the galvanic couple data line.
Can sum up according to the principle of work of iron-smelting blast furnace iron runner leak-proof device of the present utility model as follows:
1, during blast furnace casting molten iron temperature about 1450 ℃, the influence of liquid body flow characteristics and action of gravity, molten iron preferentially flows to low-lying place.When molten iron temperature will solidify during at 1150 ℃ no longer mobile.Simultaneously; because molten iron high temperature is easily to the fusion of steel member; become one after solidifying; so shell of blast furnace cooling stave protector 4, molten iron guiding device 7 and connecting leg protector 11 are installed at the easy drain region of blast furnace main channel iron mouth; and, make groove form from high to low with compound moldable being filled in shell of blast furnace cooling stave protector 4, the molten iron guiding device 7 of half lightweight.In case molten iron takes place to be revealed; molten iron will be carried by shell of blast furnace cooling stave protector 4; and under the compound moldable protection that builds up cell body of half lightweight, insulation, flow out from molten iron guiding device 7 rapidly, and then play the effect of protection shell of blast furnace cooling stave 9, cooling stave connecting leg 11.
2, because the hot properties of molten iron; half lightweight compound moldable (molten iron leakproof high temperature protection material 5) inner install temperature measurement range 1000 ℃～1300 ℃ measuring accuracy than higher thermopair; when molten iron flows through the compound moldable groove of half lightweight; cause temperature sharply to raise; thermopair is with the monitoring and alarming system of temperature variation data transmission in the blast furnace master control room; the monitoring and alarming system alarm, and then check processing by the post personnel.
Further specify making and installation method below in conjunction with accompanying drawing according to iron-smelting blast furnace iron runner leak-proof device of the present utility model.
The first step is made connecting leg protector 11.Leak the quantity of shell of blast furnace cooling stave 9 in iron zone and the position of cooling stave connecting leg 10 according to blast furnace main channel 1 bottom; adopt steel plate to make the protection box body of predetermined length and width height (for example 2.8 meters * 0.6 meter * 0.6 meter); one side and the shell of blast furnace 12 of protection box body is connected by various mode of connection (for example weld, riveted joint etc.), protects the bottom of box body be fixed (referring to Fig. 6).
In second step, make shell of blast furnace cooling stave protector 4.Above connecting leg protector 11, adopt steel plate to make the cell body of the shell of blast furnace cooling stave protector 4 of predetermined length and width height (for example 2.8 meters * 0.5 meter * 0.6 meter); the cell body of shell of blast furnace cooling stave protector 4 is inboard to be connected with shell of blast furnace 12; the cell body top of shell of blast furnace cooling stave protector 4 is connected with the steel tank cell body of tap drain 1; sidewall center, the cell body outside at shell of blast furnace cooling stave protector 4 forms opening, described opening and cell body bottom (for example 0.2 meter) (referring to Fig. 1 to Fig. 4) spaced a predetermined distance from.
In the 3rd step, make molten iron guiding device 7 and assembling.According to the actual trend of blast furnace main channel 1, make the cell body of molten iron guiding device 7, the cell body of molten iron guiding device 7 stretches out along the tap drain direction.The cell body top of molten iron guiding device 7 is connected with the opening in shell of blast furnace cooling stave protector 4 outsides; fuse, derive (referring to Fig. 1 to Fig. 5) from the opening of shell of blast furnace cooling stave protector 4 via molten iron guiding device 7 so that leak into the molten iron of shell of blast furnace cooling stave protector 4 from blast furnace taphole 2.In addition, one or more molten iron guiding device strut members 8 can be set also below molten iron guiding device 7, be used to support molten iron guiding device 7.
In the 4th step, thermopair 6 is installed.The galvanic couple silk that can adopt diameter 6mm steel pipe to entangle thermopair 6 in the cell body inboard of shell of blast furnace cooling stave protector 4 extends to cell body central opening position; make the measuring point of thermopair 6 be positioned at the cell body inside center below of shell of blast furnace cooling stave protector 4, thermopair 6 is connected to the monitoring and alarming system that is installed in the blast furnace master control room by the galvanic couple data line.
The 5th step, make molten iron leakproof high temperature protection material 7, with the interior formula of building molten iron leakproof high temperature protection material 7 is filled in the cell body inside of shell of blast furnace cooling stave 9 and molten iron guiding device 7 as liner.Specifically; with phosphoric acid and Tai-Ace S 150 composite solution is wedding agent, for gathering materials, adds weight-reducing material (for example floating pearl) with chamotte or three grades of high aluminas; it is compound moldable to make half lightweight with addition of bond fireclay and admixture, as molten iron leakproof high temperature protection material 7.True form size according to shell of blast furnace cooling stave protector 4 and molten iron guiding device 7 builds up low groove liner between the senior middle school of the outside, and guaranteeing to leak iron can derive smoothly.
After fabrication and installation are finished, can suitably adjust the size and the angle of molten iron guiding device 7 according to actual tap drain demand, can increase simultaneously and molten iron guiding device strut member 8 is installed to guarantee the cell body stability, the cell body row Tie Kou bottom of molten iron guiding device 7 is placed in the spacious dry place of furnace foundation and suitably deposits river sand, guarantees to leak the safety at iron row iron place.
Employing can obtain following advantage according to iron-smelting blast furnace iron runner leak-proof device of the present utility model:
1, when blast furnace take place to leak iron, carry the molten iron of leakage by shell of blast furnace cooling stave protector, the molten iron of leakage is derived along molten iron guiding device 7, has guaranteed the safety of operator and equipment;
2, when blast furnace takes place to leak iron, be installed in the rapid variation that the thermopair in the molten iron leakproof high temperature protection material can record the temperature of molten iron leakproof high temperature protection material, can check processing by the monitoring and alarming system warning and by the post personnel thus;
3, iron-smelting blast furnace iron runner leak-proof device of the present utility model is cheap, easy for installation, reduces such environmental effects such as being subjected to coal gas when the post personnel inspection detects, has greatly eliminated potential safety hazard, the support equipment safe operation.
Though the utility model is specifically described with reference to its exemplary embodiment and is shown, but will be understood by those skilled in the art that, under the situation that does not break away from the spirit and scope of the present utility model that are defined by the claims, can carry out the various changes of form and details to it.
Claims (8)
1. an iron-smelting blast furnace iron runner leak-proof device comprises shell of blast furnace cooling stave protector and molten iron guiding device, it is characterized in that:
Shell of blast furnace cooling stave protector is fixed on the below of blast furnace taphole, is positioned at the shell of blast furnace outside, links into an integrated entity with shell of blast furnace, is provided with cell body in shell of blast furnace cooling stave protector, is formed with opening in sidewall center, the described cell body outside,
Be provided with cell body in the molten iron guiding device, the cell body opening of the cell body opening of molten iron guiding device and shell of blast furnace cooling stave protector links into an integrated entity,
Molten iron leakproof high temperature protection material as substrate, forms groove form from high to low with the inside of the interior cell body of building cell body that the formula mode fills shell of blast furnace cooling stave protector and molten iron guiding device.
2. iron-smelting blast furnace iron runner leak-proof device according to claim 1 is characterized in that, shell of blast furnace cooling stave protector partly have shape corresponding shape with blast furnace with the blast furnace bonded.
3. iron-smelting blast furnace iron runner leak-proof device according to claim 1 is characterized in that, the molten iron guiding device is by one or more molten iron guiding device supports support, along the derivation that stretches out of blast furnace main channel direction.
4. iron-smelting blast furnace iron runner leak-proof device according to claim 1 is characterized in that, the cell body opening lowest point of molten iron guiding device is corresponding with the cell body opening lowest point of shell of blast furnace cooling stave protector.
5. according to each described iron-smelting blast furnace iron runner leak-proof device among the claim 2-4; it is characterized in that; described iron-smelting blast furnace iron runner leak-proof device also comprises: the connecting leg protector; be fixed on the blast furnace taphole below; be positioned at the cooling stave connecting leg top of blast furnace, link into an integrated entity with the shell of blast furnace and the shell of blast furnace cooling stave protector of blast furnace taphole below.
6. iron-smelting blast furnace iron runner leak-proof device according to claim 5; it is characterized in that; at the measuring point of the cell body inside center arranged beneath thermopair of shell of blast furnace cooling stave protector, thermopair is connected to the monitoring and alarming system that is installed in the blast furnace master control room by the galvanic couple data line.
7. iron-smelting blast furnace iron runner leak-proof device according to claim 6 is characterized in that thermopair is an armoured thermocouple.
8. iron-smelting blast furnace iron runner leak-proof device according to claim 6 is characterized in that, thermopair is a platinum wire type thermopair.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206452334U CN201901679U (en) | 2010-12-07 | 2010-12-07 | Anti-leakage device for iron runner of iron making blast furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206452334U CN201901679U (en) | 2010-12-07 | 2010-12-07 | Anti-leakage device for iron runner of iron making blast furnace |
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| Publication Number | Publication Date |
|---|---|
| CN201901679U true CN201901679U (en) | 2011-07-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010206452334U Expired - Lifetime CN201901679U (en) | 2010-12-07 | 2010-12-07 | Anti-leakage device for iron runner of iron making blast furnace |
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| Country | Link |
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| CN (1) | CN201901679U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102041336A (en) * | 2010-12-07 | 2011-05-04 | 莱芜钢铁股份有限公司 | Leak-proof device for iron runner of iron-making blast furnace |
-
2010
- 2010-12-07 CN CN2010206452334U patent/CN201901679U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102041336A (en) * | 2010-12-07 | 2011-05-04 | 莱芜钢铁股份有限公司 | Leak-proof device for iron runner of iron-making blast furnace |
| CN102041336B (en) * | 2010-12-07 | 2013-02-20 | 山东钢铁股份有限公司 | Leak-proof device for iron runner of iron-making blast furnace |
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Owner name: JINAN IRON AND STEEL CO LTD Free format text: FORMER OWNER: LAIWU IRON CO., LTD. Effective date: 20120405 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| C56 | Change in the name or address of the patentee | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 271104 LAIWU, SHANDONG PROVINCE TO: 250101 JINAN, SHANDONG PROVINCE |
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| CP02 | Change in the address of a patent holder |
Address after: 271104 Laiwu Steel Technology Center, Gangcheng District, Laiwu, Shandong Patentee after: Laiwu Iron & Steel Co.,Ltd. Address before: 271104, Xinxing Road, Gangcheng District, Shandong, Laiwu, 21 Patentee before: Laiwu Iron & Steel Co.,Ltd. |
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| TR01 | Transfer of patent right |
Effective date of registration: 20120405 Address after: 250101 Ji'nan Industrial Road, Shandong, No. 21 Patentee after: JINAN IRON AND STEEL Co.,Ltd. Address before: 271104 Laiwu Steel Technology Center, Gangcheng District, Laiwu, Shandong Patentee before: Laiwu Iron & Steel Co.,Ltd. |
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| C56 | Change in the name or address of the patentee |
Owner name: SHANDONG STEEL CO., LTD. Free format text: FORMER NAME: JINAN IRON AND STEEL CO LTD |
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| CP01 | Change in the name or title of a patent holder |
Address after: 250101 Ji'nan Industrial Road, Shandong, No. 21 Patentee after: SHANDONG IRON AND STEEL Co.,Ltd. Address before: 250101 Ji'nan Industrial Road, Shandong, No. 21 Patentee before: JINAN IRON AND STEEL Co.,Ltd. |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20110720 Effective date of abandoning: 20130227 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20110720 Effective date of abandoning: 20130227 |
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