CN201900453U - Assembly equipment for automobile muffler tube body - Google Patents

Assembly equipment for automobile muffler tube body Download PDF

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Publication number
CN201900453U
CN201900453U CN2010206831769U CN201020683176U CN201900453U CN 201900453 U CN201900453 U CN 201900453U CN 2010206831769 U CN2010206831769 U CN 2010206831769U CN 201020683176 U CN201020683176 U CN 201020683176U CN 201900453 U CN201900453 U CN 201900453U
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CN
China
Prior art keywords
station
pressed
movable part
cylindrical shell
fuse
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2010206831769U
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Chinese (zh)
Inventor
杨迪新
陈建设
周启华
余文涛
莫伟树
马果
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Liuzhou Wuling Motors Co Ltd
Original Assignee
Liuzhou Wuling Motors Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Liuzhou Wuling Motors Co Ltd filed Critical Liuzhou Wuling Motors Co Ltd
Priority to CN2010206831769U priority Critical patent/CN201900453U/en
Application granted granted Critical
Publication of CN201900453U publication Critical patent/CN201900453U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model discloses assembly equipment for an automobile muffler tube body, which comprises a worktable (1). The assembly equipment is characterized in that the assembly equipment further comprises a moving part which is sequentially provided with a moving part provided with a flanging station (21), a core pressing-in station (22) and an end cover pressing-in part (23), wherein the moving part moves relative to the worktable along the arraying directions of three stations under the action of a first power element (31); a positioning element is arranged between the worktable and the moving part and the position of the moving part on the worktable is fixed or moved by the positioning element. Therefore, the process flows of the casing flange, the core pressing-in and the end cover pressing-in are integrated and finished on one set of equipment and the automatic transmission of workpieces among three work procedures is realized, thereby shortening the assembly process of the muffler and effectively improving the assembly efficiency. Meanwhile, the reciprocated carrying of the tube body is avoided and the consumption of labor force and material resources in the assembly process of the muffler tube body is reduced.

Description

A kind of mounting equipment that is used for the automotive muffler cylindrical shell
Technical field
The utility model relates to the machining equipment field, particularly a kind of mounting equipment that is used for the automotive muffler cylindrical shell.
Background technology
Automobile noise is mainly from the automobile exhaust noise.If do not add silencer, noise can reach more than 100 decibels, adds silencer in gas extraction system, can make the automobile exhaust noise be reduced to 70 decibels, and therefore, silencer is the important component part of automobile exhaust system.
A kind of assembling process of typical silencer cylinder is: silencer cylinder needs earlier housing to be installed in assembling process to carry out the housing flange on the flange equipment, after the housing overturning process is finished, the housing that flange is finished unloads and transfers to fuse from flange equipment and is pressed on the equipment, housing is fixed on after fuse is pressed on the equipment, core assembly is pressed fit into housing, the housing that then will be pressed into core assembly is pressed into equipment from fuse and unloads and transfer to the end cap press-in device, after being fixed on housing on the end cap press-in device, the end cap at two ends is pressed into cylindrical shell, thereby finishes the assembling process of silencer cylinder.
In the assembling process of above-mentioned silencer cylinder, each operation is finished by different mounting equipments, be independently between each operation, before beginning, each operation all needs again housing or housing unit to be installed on the equipment, after finishing, each operation all needs housing or housing unit are pulled down equally, between two adjacent operations, all need again material loading and blanking, and between two operations, need housing or housing unit carrying are shifted, expend lot of manpower and material resources, and the assembling process of silencer cylinder is longer, and packaging efficiency is lower.
Therefore, how to reduce in the silencer cylinder assembling process consumption, and shorten the assembling process of silencer cylinder, improve packaging efficiency, just become the problem that those skilled in the art need solve the man power and material.
The utility model content
The purpose of this utility model provides a kind of mounting equipment that is used for the automotive muffler cylindrical shell, and it can reduce in the silencer cylinder assembling process consumption to the man power and material, and can shorten the assembling process of silencer cylinder, improves packaging efficiency.
For solving the problems of the technologies described above, the utility model provides a kind of mounting equipment that is used for the automotive muffler cylindrical shell, comprise workbench, comprise that also being provided with flange station, fuse successively is pressed into the movable part that station and end cap are pressed into station, described movable part in the orientation of three the described stations in the effect lower edge of first dynamical element with respect to described working table movement; Be provided with setting element between described workbench and the described movable part, the fixing position of described movable part on described workbench fixed or removed to described setting element.
Preferably, described movable part is provided with corresponding first mounting groove of described flange station, is pressed into corresponding second mounting groove of station and is pressed into corresponding the 3rd mounting groove of station with described end cap with described fuse.
Preferably, described first mounting groove, described second mounting groove and described the 3rd mounting groove is big or small identical.
Preferably, each described mounting groove is U-lag.
Preferably, second dynamical element is installed on the described fixed part, assembled vertically moves up and down with respect to described U-lag under the effect of described second dynamical element.
Preferably, also comprise feed station, described feed station is arranged at before the described flange station.
Preferably, also be provided with on the described movable part and corresponding the 4th mounting groove of described feed station.
Preferably, described fuse is pressed into the arranged outside that station and described end cap be pressed into station positioner, described positioner comprises stiff end and movable end, the stiff end of described positioner is fixed on the described workbench, the movable end of described positioner under the effect of the 3rd dynamical element near or away from described movable part.
Preferably, the outside of described movable part is equipped with slide rail, and the movable end of described positioner is described slide rail motion in the effect lower edge of described the 3rd dynamical element.
Preferably, described positioner comprises with described fuse and is pressed into the relative fuse keeper of station, and is pressed into the relative end cap location-plate of station with described end cap.
The mounting equipment that is used for the automotive muffler cylindrical shell provided by the utility model, comprise workbench, comprise that also being provided with flange station, fuse successively is pressed into the movable part that station and end cap are pressed into station, described movable part in the orientation of three the described stations in the effect lower edge of first dynamical element with respect to described working table movement; Be provided with setting element between described workbench and the described movable part, the fixing position of described movable part on described workbench fixed or removed to described setting element.The assembling of automotive muffler cylindrical shell mainly comprises the housing flange, fuse is pressed into end cap and is pressed into three operations, in assembling process, earlier housing is installed on the flange station, after finishing the housing flanging process, make assembled to leave movable part, first dynamical element drives movable part and laterally moves, when moving to next station and also be fuse and being pressed into the relevant position of station, setting element is the position of movable part on workbench fixedly, again housing is fallen to fuse and be pressed into station, after finishing fuse and being pressed into technology, make housing enter end cap with above-mentioned identical operations process again and be pressed into station, thereby finish assembling process.Like this, the mounting equipment that the utility model provides is integrated into a set of equipment with the technical process that housing flange, fuse are pressed into, end cap is pressed into three process and finishes, realized the automatic transmission of workpiece between the three process, thereby shorten the assembling process of silencer cylinder, improve packaging efficiency effectively, simultaneously, need not cylindrical shell is back and forth carried, reduce in the silencer group cylindrical shell process of assembling consumption the man power and material.
A kind of preferred embodiment in, on the fixed part of mounting equipment provided by the utility model second dynamical element can also be installed, assembled vertically moves up and down with respect to described U-lag under the effect of described second dynamical element.Like this, in the process of station conversion, second dynamical element can drive assembled and leave movable part, after station converts, can drive assembled return again, thereby further reduced in the silencer assembling process consumption, further improved packaging efficiency simultaneously the man power and material.
In another preferred embodiment, mounting equipment provided by the utility model can also comprise feed station, and described feed station is arranged at before the described flange station.Like this, when flange station, fuse are pressed into station and end cap and are pressed into station and are taken by three assembled respectively, can in feed station, install the 4th assembled earlier, thereby realize the continuous non-stop run of each station of mounting equipment, so that further improve packaging efficiency.
Description of drawings
Fig. 1 is the structural representation that is used for a kind of specific embodiment of mounting equipment of automotive muffler cylindrical shell provided by the utility model.
The specific embodiment
Core of the present utility model provides a kind of mounting equipment that is used for the automotive muffler cylindrical shell, and it can reduce in the silencer cylinder assembling process consumption to the man power and material, and can shorten the assembling process of silencer, improves packaging efficiency.
In order to make those skilled in the art person understand the utility model scheme better, the utility model is described in further detail below in conjunction with the drawings and specific embodiments.
Please refer to Fig. 1, Fig. 1 is the structural representation that is used for a kind of specific embodiment of mounting equipment of automotive muffler provided by the utility model.
In a kind of specific embodiment, mounting equipment provided by the utility model is used for the automotive muffler cylindrical shell, the packaging technology of mobile muffler cylindrical shell comprises mainly that housing flange, fuse are pressed into end cap and was pressed into for three steps, apparently, there is sequencing in above-mentioned three processing steps, at first to finish the housing flange, then fuse is pressed into the housing behind the flange, at last end cap is pressed into the two ends of the housing that has fuse.This mounting equipment just is based on the device of the packaging technology design of mobile muffler cylindrical shell, comprise workbench 1 and movable part, on movable part, be provided with flange station 21 successively, fuse is pressed into station 22 and end cap is pressed into station 23, setting gradually here is meant, at assembled when the movable part, pass through flange station 21 at first, enter fuse then and be pressed into station 22, be pressed into station 23 through end cap at last.Mounting equipment also comprises first dynamical element 31, the orientation of its movable part above-mentioned three stations (be followed successively by housing flange station 21, fuse is pressed into station 22 and end cap is pressed into station 23) in the effect lower edge of first dynamical element 31 is with respect to described workbench 1 motion, the orientation here is meant, is pressed into the order that station 22 and end cap be pressed into station 23 along housing flange station 21, fuse and arranges; Be provided with setting element between workbench 1 and the movable part, the fixedly position of movable part on workbench 1 fixed or removed to setting element, and when workbench 1 moved, it can aim at the movable part stop motion in season of corresponding station at assembled with convenient movable part.
First dynamical element 31 can be oil cylinder or cylinder, and an end of this oil cylinder or cylinder is fixed in the side of movable part, and the other end is fixed in other fixing parts of workbench 1 or mounting equipment.At this moment, setting element is some limit switches of cylinder or oil cylinder.
First dynamical element 31 also is not limited to oil cylinder or cylinder, it also can be conventional other dynamical elements that use in this area, this first dynamical element 31 is realized being in transmission connection with movable part, and the driving movable part gets final product with respect to predetermined the moving of direction realization of fixed part along appointment, for example this first dynamical element 31 can be motor, motor is connected with movable part by deceleration device, also can realize the rectilinear motion of movable part.As long as can realize above-mentioned purpose, the concrete form of first dynamical element 31 is not done qualification at this.
The assembling of automotive muffler cylindrical shell mainly comprises the housing flange, fuse is pressed into end cap and is pressed into three operations, in assembling process, earlier housing is installed on the flange station 21, after finishing the housing flanging process, make assembled to leave movable part, first dynamical element 31 drives movable part and moves on workbench 1, when moving to next station and also be fuse and being pressed into the relevant position of station 22, setting element is the position of movable part on workbench 1 fixedly, again housing is fallen to fuse and be pressed into station 22, after finishing fuse and being pressed into technology, make housing enter end cap with above-mentioned identical operations process again and be pressed into station 23, thereby finish assembling process.Like this, the mounting equipment that the utility model provides is integrated into a set of equipment with the technical process that housing flange, fuse are pressed into, end cap is pressed into three process and finishes, realized the automatic transmission of workpiece between the three process, thereby shorten the assembling process of silencer, improve packaging efficiency effectively, simultaneously, need not cylindrical shell is back and forth carried, reduce in the silencer assembling process consumption the man power and material.
It is pointed out that mounting equipment provided by the utility model, not only can realize that an automotive muffler finishes three step assembling process on streamline, a plurality of automotive mufflers can also be realized assembling successively continuously.Particularly, the housing of first automotive muffler is placed on the housing flange station 21, after this first automotive muffler is realized the housing flange, it is moved into fuse be pressed into station 22, housing with second automotive muffler is positioned on the housing flange station 21 simultaneously, carry out fuse when being pressed into technology at first automotive muffler, second automotive muffler carries out the housing flanging process; When first automotive muffler and second silencer are all finished corresponding technology, first automotive muffler is moved into end cap be pressed into station 23, second automotive muffler is moved into fuse be pressed into station 22, the 3rd automotive muffler is positioned on the housing flange station 21 simultaneously, three silencers carry out different technical process simultaneously on station separately, thus assembling when realizing three silencers.
In the present embodiment, only comprise in the mounting equipment that a housing flange station 21, fuse are pressed into station 22 and an end cap is pressed into station 23, therefore, the assembling when mounting equipment among this embodiment can only be realized maximum three silencers.But, mounting equipment provided by the utility model is not limited to the form of this embodiment, it can comprise some housing flange stations 21, some fuses are pressed into station 22 and some end caps are pressed into station 23, assembling when can realize more a plurality of silencer like this.And the concrete form of mounting equipment can be pressed into station 23 adjacent for some housing flange station 21 adjacent, some fuses are pressed into the adjacent and some end caps of station 22, a plurality of assembled enters respectively in a plurality of housing flange stations 21 simultaneously, after finishing the housing flanging process, a plurality of assembled enters each fuse simultaneously respectively and is pressed into station 22, then enter end cap simultaneously respectively and be pressed in the station 23.The structure of this mounting equipment also can for, a housing flange station 21, fuse are pressed into station 22 and an end cap is pressed into station 23 as one group, and set gradually many group stations, assembling when can realize a plurality of silencer equally.
Can also the mounting equipment of automotive muffler provided by the utility model be further improved.
In the another kind of specific embodiment, the movable part of mounting equipment provided by the utility model is provided with first mounting groove 41, second mounting groove 42 and the 3rd mounting groove 43, wherein, it is corresponding that first mounting groove 41 and described flange station are 21 corresponding, second mounting groove 42 and described fuse are pressed into station 22, and it is corresponding that the 3rd mounting groove 43 and described end cap are pressed into station 23; Like this, when being in each station for assembled, can directly assembled be installed in the mounting groove, realizing assembled radial location, thereby simplify the positioning process process, structure is comparatively simple.
Above-mentioned first mounting groove 41, second mounting groove 42 are big or small identical with the 3rd mounting groove 43, so that realize the matching between each station.The bore of each mounting groove should be slightly larger than or equal assembled external diameter maximum, so that guarantee that assembled can successfully be installed in each mounting groove.The bore of mounting groove can be arranged to the form that size can be regulated, so that adapt to assembled of various outer diameter better, improves the adaptability of equipment.
Above-mentioned each mounting groove can be U-lag, and the processing of U-lag is comparatively convenient, and for assembled of tubular, its locating effect is better.Apparently, each mounting groove also is not limited to U-lag, also can be other forms of mounting groove, for example V-shaped groove etc.; As long as can realize the installation positioning performance to assembled, its specific constructive form is not done qualification at this.
Second dynamical element 32 can also be installed on the fixed part of mounting equipment provided by the utility model, and assembled vertically moves up and down with respect to described U-lag under the effect of described second dynamical element 32.Like this, in the process of station conversion, second dynamical element 32 can drive assembled and leave movable part, after station converts, can drive assembled return again, thereby further reduced in the silencer assembling process consumption, further improved packaging efficiency simultaneously the man power and material.
The number of above-mentioned second dynamical element 32 is two, two dynamical elements are along assembled axial setting, like this, and when needs are vertically mobile with assembled, second dynamical element 32 at assembled two ends is the application of force simultaneously, thereby guarantees assembled kinetic stability.
Above-mentioned second dynamical element 32 is cylinder or oil cylinder, and an end and the fixed part of this cylinder or oil cylinder are fixed, and the other end is supported in assembled, the motion of assembled the in the vertical direction of flexible realization by cylinder or oil cylinder.Apparently, this second dynamical element 32 also is not limited to cylinder or oil cylinder, also can be conventional other dynamical elements that use in this area.
Can be at parts such as mounting and fixing supports between above-mentioned cylinder or oil cylinder and assembled, assembled is supported on the fixed mount, so that assembled can be placed on cylinder or the oil cylinder reliably.
Mounting equipment provided by the utility model can also comprise feed station 24, and described feed station 24 is arranged at before the described flange station 21.Like this, when flange station 21, fuse are pressed into station 22 and end cap and are pressed into station 23 and are taken by three assembled respectively, can in feed station 24, install the 4th assembled earlier, thereby realize the continuous non-stop run of each station of mounting equipment, so that further improve packaging efficiency.
Also be provided with on the movable part and feed station 24 corresponding the 4th mounting grooves 44, like this, when being in feed station 24 for assembled, can directly assembled be installed in the 4th mounting groove 44, to realize assembled radial location, thereby simplified the positioning process process, structure is comparatively simple.
The 4th mounting groove 44 also can be U-lag.
The fuse of mounting equipment provided by the utility model is pressed into the arranged outside that station 22 and end cap be pressed into station 23 positioner, positioner comprises stiff end 51 and movable end 52, the stiff end 51 of positioner is fixed on the workbench 1, the movable end of positioner under the effect of the 3rd dynamical element 33 near or away from described movable part.After finishing a certain technical process, the 3rd dynamical element 33 drives positioner away from movable part, and mounting equipment can carry out the station conversion; When station convert and assembled put down after, the 3rd dynamical element 33 drive positioners near and be resisted against movable part, work piece is positioned, thereby has improved assembled positioning performance.
The above-mentioned outside is meant that fuse is pressed into station 22 and end cap is pressed into the side of station 23 away from mounting groove.
The 3rd dynamical element 33 can be cylinder or oil cylinder, and an end of cylinder or oil cylinder is fixed on the workbench 1, and the other end is fixedlyed connected with positioner.
The outside of movable part can be equipped with slide rail 6, positioner is in 6 motions of the effect lower edge of the 3rd dynamical element 33 slide rail, thereby realize near or away from the action of movable part, slide rail 6 can guarantee the direction of motion of positioner, the effect of having played guiding and having supported.
Above-mentioned positioner comprises with described fuse and is pressed into the relative fuse keeper 71 of station 22, and is pressed into the relative end cap location-plate 72 of station 23 with described end cap.
Mounting equipment provided by the utility model can also have the flange location-plate relative with flange station 21, this flange location-plate under the effect of flange hydraulic cylinder 34 near or away from movable part.
More than the mounting equipment that is used for automotive muffler provided by the utility model is described in detail.Used specific case herein principle of the present utility model and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present utility model and core concept thereof.Should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model principle, can also carry out some improvement and modification to the utility model, these improvement and modification also fall in the protection domain of the utility model claim.

Claims (10)

1. mounting equipment that is used for the automotive muffler cylindrical shell, comprise workbench (1), it is characterized in that, comprise that also being provided with flange station (21), fuse successively is pressed into the movable part that station (22) and end cap are pressed into station (23), described movable part moves with respect to described workbench (1) in the orientation of three the described stations in the effect lower edge of first dynamical element (31); Be provided with setting element between described workbench (1) and the described movable part, the fixing position of described movable part on described workbench (1) fixed or removed to described setting element.
2. the mounting equipment that is used for the automotive muffler cylindrical shell according to claim 1, it is characterized in that described movable part is provided with corresponding first mounting groove of described flange station (21) (41), is pressed into corresponding second mounting groove of station (22) (42) and is pressed into corresponding the 3rd mounting groove of station (23) (43) with described end cap with described fuse.
3. the mounting equipment that is used for the automotive muffler cylindrical shell according to claim 2 is characterized in that, described first mounting groove (41), described second mounting groove (42) are big or small identical with described the 3rd mounting groove (43).
4. the mounting equipment that is used for the automotive muffler cylindrical shell according to claim 3 is characterized in that, each described mounting groove is U-lag.
5. the mounting equipment that is used for the automotive muffler cylindrical shell according to claim 4, it is characterized in that, second dynamical element (32) is installed on the described fixed part, and assembled vertically moves up and down with respect to described U-lag under the effect of described second dynamical element (32).
6. according to each described mounting equipment that is used for the automotive muffler cylindrical shell of claim 1 to 5, it is characterized in that also comprise feed station (24), described feed station (24) is arranged at described flange station (21) before.
7. the mounting equipment that is used for the automotive muffler cylindrical shell according to claim 6 is characterized in that, also is provided with on the described movable part and corresponding the 4th mounting groove of described feed station (24) (44).
8. according to each described mounting equipment that is used for the automotive muffler cylindrical shell of claim 1 to 5, it is characterized in that, described fuse is pressed into the arranged outside that station (22) and described end cap be pressed into station (23) positioner, described positioner comprises stiff end (51) and movable end (52), the stiff end of described positioner (51) is fixed on the described workbench (1), the movable end of described positioner under the effect of the 3rd dynamical element (33) near or away from described movable part.
9. the mounting equipment that is used for the automotive muffler cylindrical shell according to claim 8, it is characterized in that, the outside of described movable part is equipped with slide rail (6), and the movable end of described positioner moves at the described slide rail in the effect lower edge of described the 3rd dynamical element (33) (6).
10. the mounting equipment that is used for the automotive muffler cylindrical shell according to claim 9, it is characterized in that, described positioner comprises with described fuse and is pressed into the relative fuse keeper (71) of station (22), and is pressed into the relative end cap location-plate (72) of station (23) with described end cap.
CN2010206831769U 2010-12-27 2010-12-27 Assembly equipment for automobile muffler tube body Expired - Lifetime CN201900453U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010206831769U CN201900453U (en) 2010-12-27 2010-12-27 Assembly equipment for automobile muffler tube body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010206831769U CN201900453U (en) 2010-12-27 2010-12-27 Assembly equipment for automobile muffler tube body

Publications (1)

Publication Number Publication Date
CN201900453U true CN201900453U (en) 2011-07-20

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Application Number Title Priority Date Filing Date
CN2010206831769U Expired - Lifetime CN201900453U (en) 2010-12-27 2010-12-27 Assembly equipment for automobile muffler tube body

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102000973A (en) * 2010-12-27 2011-04-06 柳州五菱汽车有限责任公司 Assembly equipment for automobile muffler cylinder
CN104354787A (en) * 2014-10-30 2015-02-18 芜湖莫森泰克汽车科技有限公司 Manual assembling line for automobile skylight sliding rails
CN105499957A (en) * 2015-12-31 2016-04-20 山西顾德宝丰重工机械有限公司 Automatic bearing seat feeding mechanism for processing support roller bodies and method thereof
CN107127554A (en) * 2017-06-07 2017-09-05 肇庆市高要区康成五金有限公司 A kind of tail-hood and cylinder are vertical to press-fit flanger
CN110849240A (en) * 2019-10-18 2020-02-28 重庆百帆自动化设备有限公司 Automobile muffler barrel height detection station

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102000973A (en) * 2010-12-27 2011-04-06 柳州五菱汽车有限责任公司 Assembly equipment for automobile muffler cylinder
CN104354787A (en) * 2014-10-30 2015-02-18 芜湖莫森泰克汽车科技有限公司 Manual assembling line for automobile skylight sliding rails
CN105499957A (en) * 2015-12-31 2016-04-20 山西顾德宝丰重工机械有限公司 Automatic bearing seat feeding mechanism for processing support roller bodies and method thereof
CN107127554A (en) * 2017-06-07 2017-09-05 肇庆市高要区康成五金有限公司 A kind of tail-hood and cylinder are vertical to press-fit flanger
CN107127554B (en) * 2017-06-07 2023-09-05 肇庆市高要区康成五金有限公司 Tail cover and barrel vertical press-fitting flanging machine
CN110849240A (en) * 2019-10-18 2020-02-28 重庆百帆自动化设备有限公司 Automobile muffler barrel height detection station
CN110849240B (en) * 2019-10-18 2021-04-30 重庆百帆自动化设备有限公司 Automobile muffler barrel height detection station

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Granted publication date: 20110720

Effective date of abandoning: 20120912