CN201896247U - Externally-coated antistatic-agent system - Google Patents

Externally-coated antistatic-agent system Download PDF

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Publication number
CN201896247U
CN201896247U CN2010206532324U CN201020653232U CN201896247U CN 201896247 U CN201896247 U CN 201896247U CN 2010206532324 U CN2010206532324 U CN 2010206532324U CN 201020653232 U CN201020653232 U CN 201020653232U CN 201896247 U CN201896247 U CN 201896247U
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China
Prior art keywords
antistatic additive
coated
pipeline
peristaltic pump
default
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CN2010206532324U
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张毓强
杨国明
钱志伟
吴伟强
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Jushi Group Co Ltd
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Jushi Group Co Ltd
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Abstract

The utility model relates to an externally-coated antistatic-agent system, which comprises an oil box, a first pipeline, a peristaltic pump, a dropping pipe, a second pipeline, an oil-coating tank and a controller, wherein an antistatic agent is stored in the oil box, one end of the first pipeline is connected with an oil outlet of the oil box, the middle part of the first pipeline is contacted with a pump head of the peristaltic pump, the other end of the first pipeline is connected with an inlet of the dropping pipe after penetrating out of the peristaltic pump, an outlet of the dropping pipe is connected with one end of the second pipeline, a channel for soaking yarn is arranged on the oil-coating tank, the other end of the second pipeline is communicated with the channel of the oil-coating tank, and the controller comprises a memory, a comparator and a counter, wherein the memory is used for storing the preset drop number, the comparator is used for comparing the preset drop number with the actual drop number, generating a control signal according to the difference value of the preset drop number and the actual drop number and outputting the control signal, the counter is used for recording the actual drop number of the antistatic agent, the counter and the memory are both connected to the comparator, the comparator is connected with the peristaltic pump, and a sensor for sensing the antistatic agent in the dropping pipe is connected to the controller.

Description

A kind of outer antistatic additive system that is coated with
Technical field
The utility model relates to a kind of outer antistatic additive system that is coated with.
Background technology
In the production process of glass fibre, folded yarn is with static through regular meeting, this electrostatic influence the use of client to folded yarn.For fear of the influence of static to folded yarn, present technology is to coat antistatic additive on folded yarn.
Referring to Fig. 1, present outer be coated with the antistatic additive system comprise fuel tank 1 ', first pipeline 2 ', peristaltic pump 3 ', dropper 4 ', second pipeline 5 ' and be coated with oil groove 6 '.Described fuel tank 1 ' in store antistatic additive.First pipeline 2 ' an end and fuel tank 1 ' oil-out be connected, the middle part with peristaltic pump 3 ' pump head contact, the other end pass peristaltic pump 3 ' with dropper 4 ' import be connected, the medical dropper of described dropper 4 ' adopt, described dropper 4 ' outlet and second pipeline 5 ' an end be connected.Described be coated with oil groove 6 ' have conduit 61 ', described second pipeline 5 ' the other end with described be coated with oil groove 6 ' conduit 61 ' be communicated with.
The described outer course of work that is coated with the antistatic additive system is as follows: peristaltic pump 3 ' pump head rotate and push first pipeline 2 ' make fuel tank 1 ' interior antistatic additive flow into dropper 4 ', then, antistatic additive with the drop form through dropper 4 ' and second pipeline 5 ' inflow be coated with oil groove 6 ' conduit 61 ' in, thereby, to be positioned at be coated with oil groove 6 ' composition yarn group 7 ' yarn 71 ' one section submergence, along with yarn group 7 ' to clockwise rotate, yarn 71 ' move right, like this, be collected in behind the one section yarn 71 that before had been submerged ' the be coated with antistatic additive yarn group 7 ' on, the one section yarn 71 that is not submerged ' enter be coated with oil groove 61 ' in, so circulation, with antistatic additive be coated in whole one thread 71 ' on.
Though the described outer antistatic additive system that is coated with can be with a certain amount of antistatic additive of each one thread 71 ' coat, but, be coated with the leading portion of antistatic additive system works outside, owing to be coated with oil groove 6 ' interior antistatic dosage abundance, at this moment, the antistatic dosage that applies on the yarn can reach product requirement, and peristaltic pump 3 ' to first pipeline 2 ' extruding will make the pipeline 2 of winning ' change flat, thereby, the dropper 4 of flowing through ' the quantitative change of antistatic additive few, like this, the amount of antistatic additive that is coated with oil groove 6 ' interior is just few, even can't guarantee the enough antistatic additive of yarn 71 ' apply, thereby, do not reach product requirement, especially, first pipeline 2 ' be generally plastic tube, so, peristaltic pump 3 ' push for a long time first pipeline 2 ' and the ability of the pipeline 2 of winning ' resile is died down, also make flow through dropper 4 ' antistatic additive reduce, so, existing outer be coated with the yarn 71 that the antistatic additive system applies ' on antistatic dosage unequal, influence product quality.
Summary of the invention
The utility model will solve the existing outer antistatic additive system that is coated with and be coated in the unequal problem that influences product quality of antistatic dosage on the yarn, and a kind of outer uniformly antistatic additive system that is coated with of the antistatic dosage that is coated on the yarn that makes is provided.
The technical solution of the utility model:
A kind of outer antistatic additive system that is coated with, comprise fuel tank, first pipeline, peristaltic pump, dropper, second pipeline and be coated with oil groove, store antistatic additive in the described fuel tank, one end of described first pipeline is connected with the oil-out of fuel tank, the middle part contacts with the pump head of peristaltic pump, the other end passes peristaltic pump and is connected with the import of dropper, the outlet of described dropper is connected with an end of second pipeline, the described oil groove that is coated with is provided with the conduit that soaks yarn, the other end of described second pipeline is communicated with the described conduit that is coated with oil groove, it is characterized in that: also comprise controller, described controller comprises that being used for default the dripping of storage counts memory, be used for relatively more default number and the actual number that drips of dripping, count with the difference generation control signal of actual number and with described control signal output comparator according to presetting to drip, the actual stalagmometer that is used to write down antistatic additive is counted device, described counter, memory all is connected on the comparator, described comparator is connected with peristaltic pump, is connected with the sensor of antistatic additive in the sensing dropper on the described controller.
Further, described comparator comprises and is used for respectively actually dripping a number and a default call unit that drips number, judging default number and the actual difference of dripping number of dripping from counter and memory calls, and according to judged result produce control signal judging unit, receive control signal that described judging unit produces and with the output unit of described control signal output.
Further, be connected with on the described comparator every the trigger of Preset Time generation triggering signal to it.
Further, be connected with real-time reception and show its actual display unit of dripping number on the described counter.
Further, described sensor is a photoelectric sensor, comprises that described dropper is between transmitter and receiver over against the transmitter and the receiver that are provided with.
Perhaps, described sensor is an infrared sensor.
The described outer frequency that the antistatic additive system is used to adjust the peristaltic pump wriggling that is coated with.Described counter is used to write down the number that drips of antistatic additive, can adopt up counter, concrete, when described receiver produces useful signal, this useful signal makes the numerical value of counter increase by 1 and finish antistatic additive is dripped several countings, produce the actual number that drips, also can be understood as, described counter is based on droplet number of described useful signal recorded stream through the antistatic additive of dropper.Described memory stores has a default antistatic additive default drip number, with the default number corresponding preset frequency of dripping.Should default drip several according to the requirement of different product to oiling, and according to the flow set of first pipeline and second pipeline.Described comparator is used for the reality that the comparison counter produces and drips number and the default number that drips, concrete, described call unit calls actual number and the default number that drips of dripping respectively in counter and memory cell, described judging unit receives the reality that call unit calls and drips number and the default number that drips, and reality is dripped number and the default number that drips compares and produces control signal.Described output unit exports described control signal to peristaltic pump, thereby make the peristalsis frequency of peristaltic pump change, concrete, in the present embodiment, what described reality was dripped a numerical value and a default numerical value relatively is to compare in real time, described judging unit drips number in described reality and reaches described default when dripping number, relatively counter reaches the default working time of dripping when counting again, with a default number is 120, the frequency of peristaltic pump is 60 rev/mins and is example, suppose that the 14:20 counter is since 0 counting, the every counting of counter once, this actual count value of judgment unit judges (the just actual number that drips) and default size of dripping number, such as, actual count value and the default number that drips can be done subtraction, so circulation is gone down, when reality is dripped number when being 0 with a default difference of dripping number, at this moment, judging unit obtains and actual drip number to reach the default time of dripping number be 4 minutes, like this, the actual number that drips reaches the default time of dripping number greater than reaching the default standard time of dripping number during value, judging unit output control signal is (4-120/60)/4 * 60+60=90, this control signal exports peristaltic pump to through output unit and makes the frequency of peristaltic pump improve, thereby, the antistatic additive of dropper of flowing through increases, if should be worth the working time less than reaching default standard time value of dripping number, then judging unit produces control signal, described control signal can directly be a frequency values, this control command exports peristaltic pump to through output unit, the frequency of peristaltic pump reduces, thereby the antistatic additive of the dropper of flowing through reduces, thereby, by control to the peristaltic pump frequency, making to be coated with has enough antistatic additive in the oil groove, thereby the antistatic dosage on the yarn of every composition yarn group equates.Can release the default number that drips according to the foregoing description is that f, the actual number that drips are A for the predeterminated frequency of B, peristaltic pump, and the reality of counter records is dripped number and reached the default time of dripping number when being T, and described control signal C satisfies C=(T-B/f)/T * f+ f.
The beneficial effects of the utility model are:
1, by sensor the electrostatic agent of the dropper of flowing through is detected, come recorded stream to count by counter through the dripping of antistatic additive of dropper, and by comparator reality is dripped number and compare and output control signals to peristaltic pump according to comparative result with the default number that drips, and then, adjust the peristalsis frequency of peristaltic pump, like this, the antistatic dosage on the yarn equates, has improved the quality of yarn.
2, work every the Preset Time trigger comparator by trigger, like this, comparator is deal with data frequently, live load is little, and, can obtain the mean value of antistatic additive in Preset Time, monitor the described outer stable state that is coated with the antistatic additive control system.
3, comprise display unit, the reality of the antistatic additive that obtains by the real-time count pick up device of this display unit is dripped number, and operating personnel can obtain antistatic additive at any time in real time by the visualization display unit reality is dripped numerical value, is convenient to the control of production link.
4, detect by the flow through antistatic additive of dropper of photoelectric sensor, highly sensitive, thereby, the precision height that makes control.
Description of drawings
Fig. 1 is the existing outer structural representation that is coated with the antistatic additive system.
Fig. 2 is the structural representation of the utility model first embodiment.
Fig. 3 is the structural representation of comparator among Fig. 2.
Fig. 4 is the structural representation of the utility model second embodiment.
Fig. 5 is the structural representation of the utility model the 3rd embodiment.
The specific embodiment
Embodiment one
With reference to Fig. 2, Fig. 3, a kind of outer antistatic additive system that is coated with, comprise fuel tank 1, first pipeline 2, peristaltic pump 3, dropper 4, second pipeline 5 and be coated with oil groove 6, store antistatic additive in the described fuel tank 1, one end of described first pipeline 2 is connected with the oil-out of fuel tank 1, the middle part contacts with the pump head of peristaltic pump 3, the other end passes peristaltic pump 3 and is connected with the import of dropper 4, the outlet of described dropper 4 is connected with an end of second pipeline 5, the described oil groove 6 that is coated with is provided with the conduit 61 that soaks yarn 71, the other end of described second pipeline 5 is communicated with the described conduit 61 that is coated with oil groove 6, also comprise controller 9, described controller 9 comprises that being used for default the dripping of storage counts memory 92, be used for relatively more default number and the actual number that drips of dripping, count with the difference generation control signal of actual number and with described control signal output comparator 93 according to presetting to drip, the actual stalagmometer that is used to write down antistatic additive is counted device 91, described counter 91, memory 92 all is connected on the comparator 93, described comparator 93 is connected with peristaltic pump 3, is connected with the sensor 8 of antistatic additive in the sensing dropper 4 on the described controller 9.
Described comparator 93 comprises being used for respectively calling from counter 91 and memory 92 and actually drips a number and a default call unit 931 that drips number, judges default number and the actual difference of dripping number of dripping, and according to judged result produce control signal judging unit 932, receive control signal that described judging unit 932 produces and with the output unit 933 of described control signal output.
Described sensor 8 is photoelectric sensors, comprises that described dropper 4 is between transmitter 81 and receiver 82 over against the transmitter 81 and the receiver 82 that are provided with.
When antistatic additive was flowed through dropper 4, antistatic additive stopped the light of transmitter 81 emissions, thereby receiver 82 can't receive optical signal and produce useful signal, and described useful signal is the signal that makes components and parts work.Adopt the main purpose of sensor 8 to be whether monitoring has the antistatic additive dropper 4 of flowing through, so, have or not the device of the purpose that object passes through all can be used for the utility model so long as can reach monitoring, such as, adopt infrared sensor to replace the described photoelectric sensor of present embodiment.In the present embodiment, because dropper 4 is shorter, it is shorter with the interval that the form of the movement of falling object is flowed through between dropper and adjacent two antistatic additive substantially that each drips antistatic additive, like this, sensitivity to the antistatic additive monitoring has very high requirement, so the selective light electric transducer satisfies the requirement to sensitivity in the present embodiment.
The described outer frequency that the antistatic additive system is used to adjust peristaltic pump 3 wrigglings that is coated with.Described counter 91 is used to write down the number that drips of antistatic additive, can adopt up counter, concrete, when described receiver 82 produces useful signal, this useful signal makes the numerical value of counter 91 increase by 1 and finish antistatic additive is dripped several countings, produce the actual number that drips, also can be understood as, described counter is based on droplet number of described useful signal recorded stream through the antistatic additive of dropper 4.Described memory 92 stores default antistatic additive default drip number, with the default number corresponding preset frequency of dripping.Should default drip several according to the requirement of different product to oiling, and according to the flow set of first pipeline 2 and second pipeline 5.Described comparator 93 is used for the reality that comparison counter 91 produces and drips number and the default number that drips, concrete, described call unit 931 calls actual number and the default number that drips of dripping respectively in counter 91 and memory cell 92, described judging unit 932 receives the reality that call units 931 call and drips number and the default number that drips, and reality is dripped number and the default number that drips compares and produces control signal.Described output unit 933 exports described control signal to peristaltic pump 3, thereby make the peristalsis frequency of peristaltic pump 3 change, concrete, in the present embodiment, what described reality was dripped a numerical value and a default numerical value relatively is to compare in real time, described judging unit 932 drips number in described reality and reaches described default when dripping number, relatively counter 91 reaches the default working time of dripping when counting again, with a default number is 120, the frequency of peristaltic pump 3 is 60 rev/mins and is example, suppose that the 14:20 counter is since 0 counting, counter 91 every countings once, judging unit 932 is judged this actual count value (the just actual number that drips) and default size of dripping number, such as, actual count value and the default number that drips can be done subtraction, so circulation is gone down, when reality is dripped number when being 0 with a default difference of dripping number, at this moment, judging unit 932 obtains and actual drip number to reach the default time of dripping number be 4 minutes, like this, the actual number that drips reaches the default time of dripping number greater than reaching the default standard time of dripping number during value, judging unit 932 output control signals are (4-120/60)/4 * 60+60=90, this control signal exports peristaltic pump 3 to through output unit 933 and makes the frequency of peristaltic pump 3 improve, thereby, the antistatic additive of dropper 4 of flowing through increases, if should be worth the working time less than reaching default standard time value of dripping number, then judging unit 932 produces control signal, described control signal can directly be a frequency values, this control command exports peristaltic pump 3 to through output unit 933, the frequency of peristaltic pump 3 reduces, thereby, the antistatic additive of dropper 4 of flowing through reduces, thereby, by control to peristaltic pump 3 frequencies, make to be coated with enough antistatic additive are arranged in the oil groove 6, thereby the antistatic dosage on the yarn 71 of every composition yarn group 7 equates.Can release the default number that drips according to the foregoing description is that f, the actual number that drips are A for the predeterminated frequency of B, peristaltic pump 3, and the reality of counter 91 records is dripped number and reached the default time of dripping number when being T, and described control signal C satisfies C=(T-B/f)/T * f+ f.
Embodiment two
With reference to Fig. 4, the difference of present embodiment and embodiment one is to be connected with on the described comparator 93 every Preset Time and produces the trigger 94 of triggering signal to it.All the other structures are identical with embodiment one.
Described Preset Time can be understood as the cycle, such as, the technical staff wants to understand the number situation of dripping of the 5 minutes antistatic additive in every interval, and then, described Preset Time is 5 minutes.With Preset Time is that 5 minutes, the default number that drips are 120, are 60 to be that example illustrates that the course of work of present embodiment is as follows with a default frequency of dripping the corresponding peristaltic pump 3 of number: suppose in the 14:25 timesharing, the transmitter 81 of sensor 8 sends photosignal to receiver 82, receiver 82 produces useful signal when not receiving photosignal, described counter 91 is counted the number that drips of the antistatic additive of the dropper 4 of flowing through based on this useful signal.Trigger 94 (every 5 minutes) when 14:30 transmits triggering signal to comparator 93, comparator 93 is started working under the effect of this triggering signal, in counter 91 and memory 92, call actual number and the default number that drips of dripping respectively, this actual count value of dripping several counters 91 just at the 14:30 branch, such as being 128, obtaining counter 91 after the reality that 14:30 divides is dripped number, described comparator 93 reset and feedback signals are to counter 91, counter 91 is carried out clear operation, relatively actual number and the default size of dripping number of dripping of comparator 93, do subtraction for also soon actual several 128 and default several 120, when reality is dripped number less than default number, comparator 93 produces control signal and this control signal is transferred to peristaltic pump 3 so that the peristalsis frequency of peristaltic pump 3 improves, when reality was dripped number greater than default number, comparator 93 produced control signals and this control signal is transferred to peristaltic pump 3 to reduce the operating frequency of peristaltic pump 3.In the present embodiment, described control signal is the operating frequency of peristaltic pump 3, dripping number in above-mentioned reality is that 128, the default number that drips are that 120 and frequency are under 60 the situation, described control signal is (120-128)/120 * 60+60=56, thereby the output frequency of peristaltic pump 3 is 56, like this, the number that drips of antistatic additive of dropper 4 of flowing through reduces, thereby, make the flow through antistatic additive of dropper 4 drip number and reach default and drip several 120.Thereby when reality is dripped number greater than default when dripping number, comparator 93 outputs control signals to peristaltic pump 3 makes the flow through number that drips of antistatic additive of dropper 4 reduce so that the peristalsis frequency of peristaltic pump 3 reduces.Be understandable that, when default drip number for B, actual drip number for A, with the default number corresponding preset frequency of dripping when being f, described control signal C satisfies the following C=of relation (A-B)/B * f+ f.Because present embodiment comprises trigger 94, compare with first embodiment, present embodiment need not calculate the time that reaches default number and need not relatively more defaultly in real time drip number and the actual number that drips, and only every relatively actual number and the default number that drips of dripping of Preset Time, like this, comparator 93 is deal with data frequently, live load is little, can also obtain the mean value of antistatic additive in Preset Time, monitor the described outer stable state that is coated with the antistatic additive control system, can realize forming the purpose that the antistatic dosage on every one thread 71 of yarn group 7 equates equally.
Embodiment three
With reference to Fig. 5, the difference of present embodiment and embodiment one is to be connected with real-time reception on the described counter 91 and shows its actual display unit 10 of dripping number.After adopting in such a way, operating personnel can obtain antistatic additive at any time in real time by the visualization display unit reality is dripped numerical value, is convenient to the control of production link.All the other 26S Proteasome Structure and Functions are all identical with embodiment one.
The described content of this specification embodiment only is enumerating the way of realization of utility model design; protection domain of the present utility model should not be regarded as only limiting to the concrete form that embodiment states, protection domain of the present utility model also reach in those skilled in the art according to the utility model design the equivalent technologies means that can expect.

Claims (6)

1. one kind is coated with the antistatic additive system outward, comprise fuel tank, first pipeline, peristaltic pump, dropper, second pipeline and be coated with oil groove, store antistatic additive in the described fuel tank, one end of described first pipeline is connected with the oil-out of fuel tank, the middle part contacts with the pump head of peristaltic pump, the other end passes peristaltic pump and is connected with the import of dropper, the outlet of described dropper is connected with an end of second pipeline, the described oil groove that is coated with is provided with the conduit that soaks yarn, the other end of described second pipeline is communicated with the described conduit that is coated with oil groove, it is characterized in that: also comprise controller, described controller comprises that being used for default the dripping of storage counts memory, be used for relatively more default number and the actual number that drips of dripping, count with the difference generation control signal of actual number and with described control signal output comparator according to presetting to drip, the actual stalagmometer that is used to write down antistatic additive is counted device, described counter, memory all is connected on the comparator, described comparator is connected with peristaltic pump, is connected with the sensor of antistatic additive in the sensing dropper on the described controller.
2. a kind of outer antistatic additive system that is coated with according to claim 1, it is characterized in that: described comparator comprises and is used for respectively actually dripping a number and a default call unit that drips number, judging default number and the actual difference of dripping number of dripping from counter and memory calls, and according to judged result produce control signal judging unit, receive control signal that described judging unit produces and with the output unit of described control signal output.
3. according to claim 1 and 2ly a kind ofly outer be coated with the antistatic additive system, it is characterized in that: be connected with on the described comparator and produce triggering signal every Preset Time and give its trigger.
4. according to claim 3ly a kind ofly outer be coated with the antistatic additive system, it is characterized in that: be connected with real-time reception on the described counter and show that it actually drips several display unit.
5. according to claim 4ly a kind ofly outer be coated with the antistatic additive system, it is characterized in that: described sensor is a photoelectric sensor, comprises that described dropper is between transmitter and receiver over against the transmitter and the receiver that are provided with.
6. according to claim 4ly a kind ofly outer be coated with the antistatic additive system, it is characterized in that: described sensor is an infrared sensor.
CN2010206532324U 2010-12-11 2010-12-11 Externally-coated antistatic-agent system Expired - Lifetime CN201896247U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103145348A (en) * 2011-12-07 2013-06-12 重庆国际复合材料有限公司 Method, system and special component for coating antistatic agent on glass fibers
CN104499221A (en) * 2014-11-19 2015-04-08 安徽聚顺塑业科技有限公司 Static electricity eliminating device for polyester fibers made from waste clothes
CN104649590A (en) * 2015-03-05 2015-05-27 重庆国际复合材料有限公司 Glass fiber anti-electrostatic agent coating device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103145348A (en) * 2011-12-07 2013-06-12 重庆国际复合材料有限公司 Method, system and special component for coating antistatic agent on glass fibers
CN103145348B (en) * 2011-12-07 2016-05-04 重庆国际复合材料有限公司 A kind of glass fibre is coated with method, system and the special-purpose member of antistatic additive outward
CN104499221A (en) * 2014-11-19 2015-04-08 安徽聚顺塑业科技有限公司 Static electricity eliminating device for polyester fibers made from waste clothes
CN104649590A (en) * 2015-03-05 2015-05-27 重庆国际复合材料有限公司 Glass fiber anti-electrostatic agent coating device

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