CN201884515U - Magnetic powder clutch electronic controller for vehicle - Google Patents

Magnetic powder clutch electronic controller for vehicle Download PDF

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Publication number
CN201884515U
CN201884515U CN2010206501167U CN201020650116U CN201884515U CN 201884515 U CN201884515 U CN 201884515U CN 2010206501167 U CN2010206501167 U CN 2010206501167U CN 201020650116 U CN201020650116 U CN 201020650116U CN 201884515 U CN201884515 U CN 201884515U
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processing circuit
signal
microcontroller
signal processing
clutch
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吴晓刚
王旭东
周美兰
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Harbin University of Science and Technology
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Harbin University of Science and Technology
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Abstract

The utility model relates to a magnetic powder clutch electronic controller for a vehicle, which belongs to the technical field of magnetic powder clutch control and solves the control problems of a magnetic powder clutch for the vehicle. Acquired rotating speed signals are output to a microcontroller by a rotating speed signal processing circuit of the electronic controller; acquired switching value signals are output to the microcontroller by a switching value signal processing circuit; acquired analog quantity signals are output to the microcontroller by an analog quantity signal processing circuit; the control signal output end of the microcontroller is connected with the control signal input end of a power drive circuit; and the control signal output end of the power drive circuit is used for outputting the exciting current of the clutch. The utility model is used for controlling the magnetic powder clutch for the vehicle.

Description

车用磁粉离合器电子控制器Magnetic powder clutch electronic controller for vehicle

技术领域technical field

本实用新型涉及一种车用磁粉离合器电子控制器,属于磁粉离合器控制技术领域。The utility model relates to an electronic controller of a magnetic powder clutch for a vehicle, which belongs to the technical field of magnetic powder clutch control.

背景技术Background technique

手动档车辆需要驾驶者具有较高的驾驶技术和驾驶经验,初学者由于驾驶技术和经验的不足,往往难以掌控,使得车辆的经济性和舒适性较差,同时还容易造成车辆零部件寿命的降低。自动离合器有效的解决了车辆起步和换挡过程中对离合器进行操作的问题。Manual transmission vehicles require the driver to have high driving skills and experience. Beginners are often difficult to control due to lack of driving skills and experience, which makes the vehicle less economical and comfortable, and it is easy to cause the life of vehicle parts to be shortened. reduce. The automatic clutch effectively solves the problem of operating the clutch during vehicle starting and gear shifting.

目前的车用离合器中,膜片弹簧离合器由于具有结构简单、成本低,传递效率高等优点而被广泛的使用,但由于其负荷特性和扭矩传递特性都是非线性的,以及采用了机械移动部件,使其不易实现精确的电子控制,容易造成车辆起步冲击,因而主要用于手动变速器。液力变矩器能使车辆起步平稳,但其效率较低、结构复杂,并且成本高。随着铁磁材料技术的发展,车用磁粉离合器逐渐进入了实用阶段。Among the current vehicle clutches, the diaphragm spring clutch is widely used because of its simple structure, low cost, and high transmission efficiency. However, due to its non-linear load characteristics and torque transmission characteristics, and the use of mechanical moving parts, It is not easy to realize precise electronic control, and it is easy to cause shock at the start of the vehicle, so it is mainly used for manual transmission. The hydraulic torque converter can make the vehicle start smoothly, but its efficiency is low, the structure is complicated, and the cost is high. With the development of ferromagnetic material technology, magnetic powder clutches for vehicles have gradually entered the practical stage.

实用新型内容Utility model content

本实用新型的目的是为了解决车用磁粉离合器的控制问题,提供一种车用磁粉离合器电子控制器。The purpose of the utility model is to provide an electronic controller of the magnetic powder clutch for vehicles in order to solve the control problem of the magnetic powder clutch for vehicles.

本实用新型包括转速信号处理电路、开关量信号处理电路、模拟量信号处理电路、微控制器和功率驱动电路,The utility model comprises a rotational speed signal processing circuit, a switch signal processing circuit, an analog signal processing circuit, a microcontroller and a power drive circuit,

转速信号处理电路的离合器主动盘转速检测端用来检测所述离合器主动盘的转速,转速信号处理电路的离合器从动盘转速检测端用来检测所述离合器从动盘的转速,转速信号处理电路的变速器输出轴转速检测端用来检测变速器输出轴的转速,The rotational speed detection end of the clutch driving disc of the rotational speed signal processing circuit is used to detect the rotational speed of the clutch driving disc, the rotational speed detection end of the clutch driven disc of the rotational speed signal processing circuit is used to detect the rotational speed of the clutch driven disc, and the rotational speed signal processing circuit The speed detection end of the transmission output shaft is used to detect the speed of the transmission output shaft.

开关量信号处理电路的手制动信号检测端用来检测手制动开关的信号,开关量信号处理电路的脚制动信号检测端用来检测脚制动开关的信号,开关量信号处理电路的钥匙门点火信号检测端用来检测钥匙门点火开关的信号,开关量信号处理电路的空档档位信号检测端用来检测空档档位的信号,The hand brake signal detection end of the switch signal processing circuit is used to detect the signal of the hand brake switch, the foot brake signal detection end of the switch signal processing circuit is used to detect the signal of the foot brake switch, and the switch signal processing circuit The key door ignition signal detection terminal is used to detect the signal of the key door ignition switch, and the neutral gear signal detection terminal of the switch signal processing circuit is used to detect the neutral gear signal.

模拟量信号处理电路的离合器电流检测端用来检测所述离合器的电流信号,模拟量信号处理电路的油门开度信号检测端用来检测油门开度信号,模拟量信号处理电路的电源电压信号检测端用来检测电源电压信号,The clutch current detection end of the analog signal processing circuit is used to detect the current signal of the clutch, the throttle opening signal detection end of the analog signal processing circuit is used to detect the throttle opening signal, and the power supply voltage signal detection of the analog signal processing circuit The terminal is used to detect the power supply voltage signal,

转速信号处理电路的转速信号输出端连接微控制器的转速信号输入端,开关量信号处理电路的开关信号输出端连接微控制器的开关信号输入端,模拟量信号处理电路的模拟量信号输出端连接微控制器的模拟量信号输入端,The speed signal output end of the speed signal processing circuit is connected to the speed signal input end of the microcontroller, the switch signal output end of the switch signal processing circuit is connected to the switch signal input end of the microcontroller, and the analog signal output end of the analog signal processing circuit Connect to the analog signal input terminal of the microcontroller,

微控制器的控制信号输出端连接功率驱动电路的控制信号输入端,功率驱动电路的控制信号输出端用于输出所述离合器的励磁电流。The control signal output end of the microcontroller is connected to the control signal input end of the power drive circuit, and the control signal output end of the power drive circuit is used to output the excitation current of the clutch.

本实用新型的优点是:本实用新型以车用磁粉离合器为控制目标,通过对车内各数据的采集,并对其进行分析和运算,根据控制策略及其算法实现对功率驱动电路的控制,进而实现对磁粉离合器的励磁电流进行控制,达到车辆起步和换档时对离合器的操作。The utility model has the advantages that: the utility model takes the vehicle magnetic powder clutch as the control target, through the collection of various data in the vehicle, and analyzes and calculations, and realizes the control of the power drive circuit according to the control strategy and its algorithm, Furthermore, the excitation current of the magnetic powder clutch can be controlled, and the operation of the clutch can be achieved when the vehicle starts and shifts gears.

实验证实,本实用新型可成功应用于微型车中,并成功运行接近10000公里,动力性和经济性均达到或接近同类自动变速车辆的指标。Experiments have proved that the utility model can be successfully applied to miniature vehicles, and has successfully run nearly 10,000 kilometers, and the power and economy have reached or approached the indexes of similar automatic transmission vehicles.

附图说明:Description of drawings:

图1为本实用新型的信号流程框图;Fig. 1 is a signal flow block diagram of the present utility model;

图2为本实用新型的车用磁粉离合器电子控制器的工作流程图。Fig. 2 is the working flow diagram of the electronic controller of the vehicle magnetic powder clutch of the utility model.

具体实施方式Detailed ways

具体实施方式一:下面结合图1说明本实施方式,本实施方式包括转速信号处理电路1、开关量信号处理电路2、模拟量信号处理电路3、微控制器4和功率驱动电路5,Specific embodiment 1: The present embodiment will be described below in conjunction with FIG. 1 . This embodiment includes a speed signal processing circuit 1, a switch signal processing circuit 2, an analog signal processing circuit 3, a microcontroller 4 and a power drive circuit 5.

转速信号处理电路1的离合器主动盘转速检测端用来检测所述离合器主动盘的转速,转速信号处理电路1的离合器从动盘转速检测端用来检测所述离合器从动盘的转速,转速信号处理电路1的变速器输出轴转速检测端用来检测变速器输出轴的转速,The rotational speed detection end of the clutch driving disc of the rotational speed signal processing circuit 1 is used to detect the rotational speed of the clutch active disc, and the rotational speed detection end of the clutch driven disc of the rotational speed signal processing circuit 1 is used to detect the rotational speed of the clutch driven disc, and the rotational speed signal The speed detection end of the transmission output shaft of the processing circuit 1 is used to detect the speed of the transmission output shaft,

开关量信号处理电路2的手制动信号检测端用来检测手制动开关的信号,开关量信号处理电路2的脚制动信号检测端用来检测脚制动开关的信号,开关量信号处理电路2的钥匙门点火信号检测端用来检测钥匙门点火开关的信号,开关量信号处理电路2的空档档位信号检测端用来检测空档档位的信号,The hand brake signal detection end of the switch signal processing circuit 2 is used to detect the signal of the hand brake switch, the foot brake signal detection end of the switch signal processing circuit 2 is used to detect the signal of the foot brake switch, and the switch signal processing The key door ignition signal detection end of the circuit 2 is used to detect the signal of the key door ignition switch, and the neutral gear signal detection end of the switch signal processing circuit 2 is used to detect the neutral gear signal.

模拟量信号处理电路3的离合器电流检测端用来检测所述离合器的电流信号,模拟量信号处理电路3的油门开度信号检测端用来检测油门开度信号,模拟量信号处理电路3的电源电压信号检测端用来检测电源电压信号,The clutch current detection end of the analog signal processing circuit 3 is used to detect the current signal of the clutch, the throttle opening signal detection end of the analog signal processing circuit 3 is used to detect the throttle opening signal, and the power supply of the analog signal processing circuit 3 The voltage signal detection terminal is used to detect the power supply voltage signal,

转速信号处理电路1的转速信号输出端连接微控制器4的转速信号输入端,开关量信号处理电路2的开关信号输出端连接微控制器4的开关信号输入端,模拟量信号处理电路3的模拟量信号输出端连接微控制器4的模拟量信号输入端,The speed signal output end of the speed signal processing circuit 1 is connected to the speed signal input end of the microcontroller 4, the switch signal output end of the switch signal processing circuit 2 is connected to the switch signal input end of the microcontroller 4, and the analog signal processing circuit 3 The analog signal output end is connected to the analog signal input end of the microcontroller 4,

微控制器4的控制信号输出端连接功率驱动电路5的控制信号输入端,功率驱动电路5的控制信号输出端用于输出所述离合器的励磁电流。The control signal output end of the microcontroller 4 is connected to the control signal input end of the power drive circuit 5, and the control signal output end of the power drive circuit 5 is used to output the excitation current of the clutch.

微控制器4采用infineon公司生产的XC164CM单片机。The microcontroller 4 adopts the XC164CM single-chip microcomputer produced by Infineon Company.

所述的离合器主动盘与发动机的输出轴连接,离合器主动盘转速即为发动机转速,离合器从动盘与变速器的输入轴连接,离合器从动盘转速即为变速器的输入轴转速,转速信号处理电路1将检测到的离合器主动盘转速、离合器从动盘转速和变速器输出轴转速的脉冲量信号转换成0V和5V的电平的脉冲量输入到微控制器4的转速信号输入端口;模拟量信号处理电路3将检测到的离合器的电流、油门开度、电源电压的模拟量信号处理成0-5V的模拟电压信号输出给微控制器4;开关量信号处理电路2将检测到的空档档位、钥匙门点火和制动等开关信号处理为0V至5V的电平信号,供微控制器4的I/O口读取。The clutch drive disc is connected with the output shaft of the engine, the speed of the clutch drive disc is the engine speed, the clutch driven disc is connected with the input shaft of the transmission, the clutch driven disc speed is the input shaft speed of the transmission, and the speed signal processing circuit 1 Convert the detected pulse signals of the clutch driving disc speed, clutch driven disc speed and transmission output shaft speed into 0V and 5V level pulse signals and input them to the speed signal input port of the microcontroller 4; the analog signal The processing circuit 3 processes the detected analog signal of clutch current, throttle opening and power supply voltage into an analog voltage signal of 0-5V and outputs it to the microcontroller 4; the switch signal processing circuit 2 converts the detected neutral gear Switch signals such as position, key, door ignition and brake are processed into level signals of 0V to 5V, which are read by the I/O port of microcontroller 4 .

功率驱动电路5设计为Buck型降压斩波电路,控制方式采用电流闭环控制,用以调整磁粉离合器的励磁电流。The power drive circuit 5 is designed as a Buck-type step-down chopper circuit, and the control method adopts current closed-loop control to adjust the excitation current of the magnetic powder clutch.

具体实施方式二:下面结合图1说明本实施方式,本实施方式与实施方式一的不同之处在于,它还包括CAN通讯电路6,微控制器4的通讯信号输出端连接CAN通讯电路6的通讯信号输入端。其它组成及连接关系与实施方式一相同。Specific embodiment two: below in conjunction with Fig. 1, present embodiment is described, and the difference between present embodiment and embodiment one is that it also includes CAN communication circuit 6, and the communication signal output end of microcontroller 4 connects CAN communication circuit 6 Communication signal input terminal. Other components and connections are the same as those in Embodiment 1.

CAN通讯电路6采用TLE6250G芯片实现。CAN通讯电路6可实现对数据的收发。CAN communication circuit 6 is realized by TLE6250G chip. The CAN communication circuit 6 can realize sending and receiving of data.

本实施方式可采用TTCAN通讯方式与整车的其他电子控制单元进行通信,在不同微型车中使用时具有较好的兼容性。This embodiment can communicate with other electronic control units of the whole vehicle by means of TTCAN communication, and has good compatibility when used in different miniature vehicles.

具体实施方式三:下面结合图1说明本实施方式,本实施方式与实施方式一或二的不同之处在于,它还包括故障指示单元7,微控制器4的故障信号输出端连接故障指示单元7的故障信号输入端。其它组成及连接关系与实施方式一或二相同。Specific embodiment three: the present embodiment is described below in conjunction with Fig. 1, and the difference between this embodiment and embodiment one or two is that it also includes a fault indication unit 7, and the fault signal output end of the microcontroller 4 is connected to the fault indication unit 7 fault signal input. Other compositions and connections are the same as those in Embodiment 1 or 2.

故障指示单元7可实现本实用新型的故障自诊断功能,在有故障发生时可进行显示,并通过CAN信息发送故障代码,与接收仪表配合提示驾驶员的操作。The fault indication unit 7 can realize the fault self-diagnosis function of the utility model, and can display when a fault occurs, and send fault codes through CAN information, and cooperate with the receiving instrument to prompt the driver's operation.

具体实施方式四:下面结合图1说明本实施方式,本实施方式与实施方式一的不同之处在于,它还包括JTAG接口8,微控制器4的输入输出端连接JTAG接口8的输出输入端。其它组成及连接关系与实施方式一相同。Specific embodiment four: below in conjunction with Fig. 1 illustrate this embodiment, the difference between this embodiment and embodiment one is, it also comprises JTAG interface 8, the input and output end of microcontroller 4 connects the output and input end of JTAG interface 8 . Other components and connections are the same as those in Embodiment 1.

JTAG接口8可实现对微控制器4的在线编程。The JTAG interface 8 can realize online programming of the microcontroller 4 .

具体实施方式五:下面结合图1和图2说明本实施方式,本实施方式与实施方式一的不同之处在于,它还包括电源9,电源9用来给微控制器4提供工作电源。其它组成及连接关系与实施方式一相同。Embodiment 5: The present embodiment will be described below with reference to FIG. 1 and FIG. 2 . The difference between this embodiment and Embodiment 1 is that it also includes a power supply 9 , which is used to provide working power for the microcontroller 4 . Other components and connections are the same as those in Embodiment 1.

电源9采用infineon公司生产的TLE7469芯片。The power supply 9 adopts the TLE7469 chip produced by Infineon Company.

图2所示,首先对微控制器4进行系统初始化,再对钥匙门的开启状态进行判断,当处于开启状态时,微控制器4开始采集转速信号处理电路1和模拟量信号处理电路3的输出数据,并进行整理,然后判断空档档位状态,若为空档则调用空档子程序,否则判断是否处于制动状态,若为制动状态,调用制动子程序,否则判断发动机转速ne是否小于所述发动机怠速时的最低转速极限值nes,若是,调用发动机熄火保护子程序,否则依据控制参数计算磁粉离合器的目标励磁电流增量,然后运行磁粉离合器的目标电流跟踪程序,然后循环进行上述过程。As shown in Fig. 2, at first the micro-controller 4 is system initialized, and then the opening state of the key door is judged. Output the data and sort it out, then judge the neutral gear state, if it is neutral, call the neutral subroutine, otherwise judge whether it is in the braking state, if it is in the braking state, call the braking subroutine, otherwise judge the engine speed Whether n e is less than the minimum speed limit n es of the engine at idle speed, if so, call the engine flameout protection subroutine, otherwise calculate the target excitation current increment of the magnetic powder clutch according to the control parameters, and then run the target current tracking program of the magnetic powder clutch, Then cycle through the above process.

本实用新型不局限于上述实施方式,还可以是上述各实施方式中所述技术特征的合理组合。The utility model is not limited to the above-mentioned embodiments, but can also be a reasonable combination of the technical features described in the above-mentioned embodiments.

Claims (5)

1. automobile-used magnetic powder clutch electronic controller, it is characterized in that: it comprises tach signal processing circuit (1), switching value signal processing circuit (2), analog signals processing circuit (3), microcontroller (4) and power driving circuit (5),
The clutch driving plate rotating speed test end of tach signal processing circuit (1) is used for detecting the rotating speed of described clutch driving plate, the clutch driven plate rotating speed test end of tach signal processing circuit (1) is used for detecting the rotating speed of described clutch driven plate, the transmission output speed test end of tach signal processing circuit (1) is used for detecting the rotating speed of transmission output shaft
The hand braking input end of switching value signal processing circuit (2) is used for detecting the signal of park brake switch, the foot brake input end of switching value signal processing circuit (2) is used for detecting the signal of foot brake switch, the key door fire signal test end of switching value signal processing circuit (2) is used for detecting the signal of key door ignition switch, the neutral gear gear signal test end of switching value signal processing circuit (2) is used for detecting the signal of neutral gear gear
The clutch current test end of analog signals processing circuit (3) is used for detecting the current signal of described clutch, the accelerator open degree input end of analog signals processing circuit (3) is used for detecting the accelerator open degree signal, the power supply voltage signal test end of analog signals processing circuit (3) is used for detecting power supply voltage signal
The tach signal output terminal of tach signal processing circuit (1) connects the tach signal input end of microcontroller (4), the switching signal output terminal of switching value signal processing circuit (2) connects the switching signal input end of microcontroller (4), the analog signals output terminal of analog signals processing circuit (3) connects the analog signals input end of microcontroller (4)
The control signal output terminal of microcontroller (4) connects the control signal input end of power driving circuit (5), and the control signal output terminal of power driving circuit (5) is used to export the field current of described clutch.
2. automobile-used magnetic powder clutch electronic controller according to claim 1 is characterized in that: it also comprises CAN communicating circuit (6), and the communication signal output terminal of microcontroller (4) connects the communication signal input end of CAN communicating circuit (6).
3. automobile-used magnetic powder clutch electronic controller according to claim 1 and 2 is characterized in that: it also comprises indicating fault unit (7), and the trouble signal output terminal of microcontroller (4) connects the trouble signal input end of indicating fault unit (7).
4. automobile-used magnetic powder clutch electronic controller according to claim 1 is characterized in that: it also comprises jtag interface (8), and the input/output terminal of microcontroller (4) connects the I/O of jtag interface (8).
5. automobile-used magnetic powder clutch electronic controller according to claim 1 is characterized in that: it also comprises power supply (9), and power supply (9) is used for providing working power to microcontroller (4).
CN2010206501167U 2010-12-09 2010-12-09 Magnetic powder clutch electronic controller for vehicle Expired - Fee Related CN201884515U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107346102A (en) * 2017-08-22 2017-11-14 南京越博电驱动系统有限公司 A kind of major-minor single-chip microcomputer entire car controller
CN108776302A (en) * 2018-02-01 2018-11-09 哈尔滨理工大学 Motor bench experimental provision based on CAN bus and load control method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107346102A (en) * 2017-08-22 2017-11-14 南京越博电驱动系统有限公司 A kind of major-minor single-chip microcomputer entire car controller
CN108776302A (en) * 2018-02-01 2018-11-09 哈尔滨理工大学 Motor bench experimental provision based on CAN bus and load control method

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