CN201881526U - A runner structure of a two-color mold - Google Patents
A runner structure of a two-color mold Download PDFInfo
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- CN201881526U CN201881526U CN2010206793790U CN201020679379U CN201881526U CN 201881526 U CN201881526 U CN 201881526U CN 2010206793790 U CN2010206793790 U CN 2010206793790U CN 201020679379 U CN201020679379 U CN 201020679379U CN 201881526 U CN201881526 U CN 201881526U
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- 229920003023 plastic Polymers 0.000 claims abstract 3
- 239000004033 plastic Substances 0.000 claims abstract 3
- 239000000463 material Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000465 moulding Methods 0.000 abstract description 5
- 238000007493 shaping process Methods 0.000 abstract 1
- 238000001746 injection moulding Methods 0.000 description 8
- 238000002347 injection Methods 0.000 description 7
- 239000007924 injection Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 239000012778 molding material Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000009415 formwork Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及模具制造领域,特别涉及一种双色模具的浇道结构。The utility model relates to the field of mold manufacturing, in particular to a runner structure of a two-color mold.
背景技术Background technique
双色模具就是一个制品有两种不同材料或者两种同材料不同颜色的料注成的,一般分两大类,一类是混色双色注塑模具,即注塑机的两个射嘴交替将不同颜色的材料射入同一个模腔,形成没有明显边界的花色制品;另一类就是双层双色注塑模具,即两种两个喷嘴将两种材料先后射出构成制品的具有明显边界的双色制品。The two-color mold is a product made of two different materials or two materials of the same material and different colors. It is generally divided into two categories. One is a mixed-color two-color injection mold, that is, the two nozzles of the injection molding The material is injected into the same cavity to form a color product without a clear boundary; the other type is a double-layer two-color injection mold, that is, two types of two nozzles inject two materials successively to form a two-color product with a clear boundary.
如图1所示,现有技术中的双色模具其浇道结构一般采用细水口结构:图示现有技术的第一色浇道由主浇道110和分浇道120,130、140组成整个浇道系统。这样一来整个浇道系统很长,且要在130面上设置分型面才能取出浇道废料。As shown in Figure 1, the runner structure of the two-color mold in the prior art generally adopts the fine nozzle structure: the first color runner in the prior art shown in the figure is composed of the main runner 110 and the sub-runners 120, 130, 140 to form the entire runner system. As a result, the entire sprue system is very long, and the parting surface must be set on the 130 surface to take out the sprue waste.
请继续参阅图2,图2所示的现有技术的第二色浇道:也同样包括有主浇道150和相应的分浇道160、170、180,其结构和效果如上所述,这里就不多做叙述。Please continue to refer to Fig. 2, the second color sprue of prior art shown in Fig. 2: also comprise main sprue 150 and corresponding sub-runner 160,170,180 likewise, its structure and effect are as described above, here Not much narrative.
这样一来,容易导致浇道废料多、注塑填充时间过长、开模次数过多,从而使得产品的加工周期长、价格高。同时,这种浇道结构其模架结构复杂,其制造成本也较高。In this way, it is easy to cause too much runner waste, too long injection molding filling time, and too many mold opening times, which makes the product processing cycle longer and the price higher. At the same time, the formwork structure of this sprue structure is complicated, and its manufacturing cost is also relatively high.
因此,现有技术还有待于改进和发展。Therefore, the prior art still needs to be improved and developed.
实用新型内容Utility model content
本实用新型的目的在于提供一种双色模具的浇道结构。解决了现有技术中细水口结构的双色模具其浇道过长、废料多、注塑填充时间长、开模次数多,从而导致产品的加工周期长、价格高的问题。The purpose of the utility model is to provide a runner structure of a two-color mold. It solves the problems of long runners, many waste materials, long injection filling time and many times of mold opening in the two-color mold with fine nozzle structure in the prior art, which leads to long processing cycle and high price of the product.
为了达到上述目的,本实用新型采取了以下技术方案:In order to achieve the above object, the utility model has taken the following technical solutions:
一种双色模具的浇道结构,其中,包括:A runner structure for a two-color mold, including:
第一色浇道,用于第一次注塑材料,所述第一色浇道进一步包括第一主浇道和第一分浇道,所述第一主浇道设置为大水口结构,所述第一分浇道设置在后模上,所述第一主浇道垂直且连接第一分浇道;The first color runner is used for the first injection of molding materials, the first color runner further includes a first main runner and a first sub-runner, the first main runner is set as a large gate structure, the The first runner is arranged on the rear mold, the first main runner is vertical and connected to the first runner;
第二色浇道,用于第二次注塑材料,所述第二色浇道进一步包括第二主浇道和第二分浇道,所述第二主浇道设置为大水口结构,所述第二分浇道设置在前模上,所述第二主浇道垂直且连接第二分浇道;The second color runner is used for the second injection molding material, the second color runner further includes a second main runner and a second sub-runner, the second main runner is configured as a large gate structure, and The second runner is arranged on the front mold, and the second main runner is vertical and connected to the second runner;
第一色主浇道套于所述第二色主浇道内。The main runner of the first color is sleeved in the main runner of the second color.
所述的双色模具的浇道结构,其中,所述第一、第二主浇道内设置有衬套。In the runner structure of the two-color mold, bushings are arranged in the first and second main runners.
所述的双色模具的浇道结构,其中,所述第一、第二分浇道采用平衡式机构。In the runner structure of the two-color mold, the first and second runners adopt a balanced mechanism.
相较于现有技术,本实用新型提供的双色模具的浇道结构,其缩短了主浇道的长度,并对分浇道进行了改进,从而使得注塑填充的时间大幅度缩短,开合模时间和距离也缩短了,从而减小了产品的成型周期,提高了工作效率,降低了制造成本,同时,所述双色模具还具有结构简单、制造成本低等优点,具有很强的市场竞争力。Compared with the prior art, the runner structure of the two-color mold provided by the utility model shortens the length of the main runner, and improves the sub-runner, so that the injection filling time is greatly shortened, and the mold opening and closing The time and distance are also shortened, thereby reducing the molding cycle of the product, improving work efficiency, and reducing manufacturing costs. At the same time, the two-color mold has the advantages of simple structure and low manufacturing cost, and has strong market competitiveness. .
附图说明Description of drawings
图1为现有技术中的双色模具的第一色浇道结构的示意图。FIG. 1 is a schematic diagram of a first-color runner structure of a two-color mold in the prior art.
图2为现有技术中的双色模具的第二色浇道结构的示意图。Fig. 2 is a schematic diagram of a second color runner structure of a two-color mold in the prior art.
图3为本实用新型实施例的双色模具的第一色浇道结构的示意图。Fig. 3 is a schematic diagram of the first color runner structure of the two-color mold according to the embodiment of the present invention.
图4为本实用新型实施例的双色模具的第二色浇道结构的示意图。Fig. 4 is a schematic diagram of the second color runner structure of the two-color mold according to the embodiment of the present invention.
图5为本实用新型实施例的双色模具的整体浇道结构的示意图。Fig. 5 is a schematic diagram of the overall runner structure of the two-color mold according to the embodiment of the present invention.
具体实施方式Detailed ways
本实用新型提供一种双色模具的浇道结构,为使本实用新型的目的、技术方案及效果更加清楚、明确,以下参照附图并举实例对本实用新型进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。The utility model provides a runner structure of a two-color mold. In order to make the purpose, technical solution and effect of the utility model clearer and clearer, the utility model is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
请参阅图5,本实用新型的双色模具的浇道结构包括第一色浇道和第二色浇道,第一次注塑利用第一色浇道进入型腔填充后,将后模旋转至第二色,所述第一色浇道的第一主浇道210套于所述第二色浇道的第二主浇道310内,所述第一色浇道的第一分浇道220设置在后模上,所述第二色浇道的第二分浇道320设置在前模上,从而使得第二次注塑时,材料能够顺利的跨过第一色浇道而进入型腔完成注塑成型。Please refer to Figure 5, the runner structure of the two-color mold of the present invention includes a first-color runner and a second-color runner. Two colors, the first
进一步地,为了保证两次注塑能够顺利进行,一般将第一色浇道的第一主浇道210的直径和长度设置为第二色浇道的第二主浇道310的一半。Further, in order to ensure the smooth progress of the double injection molding, the diameter and length of the first
请一并参阅图3,其为第一色浇道的结构示意图。如图所示,所述第一色浇道包括第一主浇道210和第一分浇道220,所述第一主浇道210垂直且连接第一分浇道220。Please also refer to FIG. 3 , which is a schematic structural diagram of the first color runner. As shown in the figure, the first color runner includes a first
具体来说,所述第一主浇道210设置为大水口结构,其长度与现有的主浇道相比小,其开口较大的一端连接所述第一分浇道220,这样使得注塑填充的时间比原先缩短了,提高了工作效率。所述第一色浇道的第一主浇道210套于所述第二色浇道的第二主浇道310内,第一分浇道220设置在后模上,取消了用于取出原细水口结构开模分型一次,并大大减少了其长度。其优点在于:从而使得产品只需分型一次,而不像原来那样二次开模(原先必须先通过分型面拉断浇口,再脱离浇道,最后实现产品离型),缩短了开合模的时间和距离,有效提高了生产效率。Specifically, the first
同样地,参阅图4,所述第二色浇道也包括有第二主浇道310和第二分浇道320,其结构原理与第一色浇道相同,为了描述简洁,这里就不多做叙述。Similarly, referring to Fig. 4, the second color runner also includes a second
进一步地,由于第一、第二主浇道要与高温材料首先接触,同时与注射机的喷嘴发生碰撞,而容易损坏,所以,在第一、第二主浇道内设计衬套固定其中,起到保护作用。Furthermore, since the first and second main runners are to be in contact with high-temperature materials first, and at the same time collide with the nozzle of the injection machine, they are easily damaged. Therefore, bushings are designed to be fixed in the first and second main runners. to the protective effect.
为了保证在成型过程中材料能以相同的成型压力和温度同时充满所有型腔,从而可以获得尺寸相同、物理性能良好的产品,对于第一、第二分浇道采用平衡式机构:其各个浇口及型腔的形状、长度和宽度尺寸、圆角半径都相同的结构。保证了所有产品的品质一致,其尺寸精度和物理性能也相同。In order to ensure that the material can fill all the cavities at the same time with the same molding pressure and temperature during the molding process, so that products with the same size and good physical properties can be obtained, a balanced mechanism is used for the first and second runners: each runner A structure in which the shape, length and width dimensions, and fillet radii of the mouth and cavity are the same. All products are guaranteed to be of the same quality, with the same dimensional accuracy and physical properties.
另外,第一、第二主浇道的大端与第一、第二分浇道相应的相接部分应采用圆弧过渡,实现了注塑材料从主浇道到分浇道的平稳过渡,减小了对分浇道壁的压力。In addition, the large ends of the first and second main runners and the corresponding connecting parts of the first and second sub-runners should adopt circular arc transitions to realize the smooth transition of injection molding materials from the main runner to the sub-runners, reducing the The pressure on the sprue wall is reduced.
本实用新型的目的在于提供一种双色模具的浇道结构,其缩短了主浇道的长度,以及开模次数,并对分浇道进行了改进,从而使得注塑填充的时间大幅度缩短,开合模时间和距离也缩短了,从而减小了产品的成型周期,提高了工作效率,降低了制造成本,同时,所述双色模具还具有结构简单、制造成本低等优点,具有很强的市场竞争力。The purpose of this utility model is to provide a runner structure of a two-color mold, which shortens the length of the main runner and the number of times of mold opening, and improves the sub-runner, so that the injection filling time is greatly shortened, and the opening and closing times are shortened. The mold clamping time and distance are also shortened, thereby reducing the molding cycle of the product, improving work efficiency, and reducing manufacturing costs. At the same time, the two-color mold also has the advantages of simple structure and low manufacturing cost, and has a strong market Competitiveness.
可以理解的是,对本领域普通技术人员来说,可以根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,而所有这些改变或替换都应属于本实用新型所附的权利要求的保护范围。It can be understood that those skilled in the art can make equivalent replacements or changes according to the technical solution of the utility model and its utility model concept, and all these changes or replacements should belong to the appended claims of the utility model protected range.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010206793790U CN201881526U (en) | 2010-12-24 | 2010-12-24 | A runner structure of a two-color mold |
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| CN2010206793790U CN201881526U (en) | 2010-12-24 | 2010-12-24 | A runner structure of a two-color mold |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104325085A (en) * | 2014-11-05 | 2015-02-04 | 浙江佳力风能技术有限公司 | Gating system with multistage split transverse runners |
| CN105170910A (en) * | 2015-10-10 | 2015-12-23 | 贵阳中航动力精密铸造有限公司 | Casting system protecting ceramic cores against breakage |
| CN114746242A (en) * | 2019-12-03 | 2022-07-12 | 乐高公司 | Mold for injection molding |
-
2010
- 2010-12-24 CN CN2010206793790U patent/CN201881526U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104325085A (en) * | 2014-11-05 | 2015-02-04 | 浙江佳力风能技术有限公司 | Gating system with multistage split transverse runners |
| CN105170910A (en) * | 2015-10-10 | 2015-12-23 | 贵阳中航动力精密铸造有限公司 | Casting system protecting ceramic cores against breakage |
| CN105170910B (en) * | 2015-10-10 | 2017-05-03 | 贵阳中航动力精密铸造有限公司 | Casting system protecting ceramic cores against breakage |
| CN114746242A (en) * | 2019-12-03 | 2022-07-12 | 乐高公司 | Mold for injection molding |
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Owner name: DONGGUAN CHITWING TECHNOLOGY CO., LTD. Free format text: FORMER NAME: JIERONG MOLD INDUSTRY (DONGGUAN) CO.,LTD. |
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| CP01 | Change in the name or title of a patent holder |
Address after: 523860 Xin'an Industrial Park, Changan Town, Dongguan, Guangdong Patentee after: DONGGUAN JIERONG TECHNOLOGY CO., LTD. Address before: 523860 Xin'an Industrial Park, Changan Town, Dongguan, Guangdong Patentee before: Jierong Mold Industry (Dongguan) Co.,Ltd. |
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Granted publication date: 20110629 |
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