CN201881287U - Die arrangement device for ultra-precise hydrodynamic suspension cylinder polishing head - Google Patents
Die arrangement device for ultra-precise hydrodynamic suspension cylinder polishing head Download PDFInfo
- Publication number
- CN201881287U CN201881287U CN2010205962217U CN201020596221U CN201881287U CN 201881287 U CN201881287 U CN 201881287U CN 2010205962217 U CN2010205962217 U CN 2010205962217U CN 201020596221 U CN201020596221 U CN 201020596221U CN 201881287 U CN201881287 U CN 201881287U
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- China
- Prior art keywords
- rubbing head
- cylinder rubbing
- stepper motor
- retainer
- screw
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Abstract
A die arrangement device for an ultra-precise hydrodynamic suspension cylinder polishing head comprises a computerized numerical control module used for eliminating return stroke errors of a turn-screw; the computerized numerical control module comprises an X-direction stepping motor, a Y-direction stepping motor and a Z-direction stepping motor which are positioned on a machine tool; a coupler is connected to the Z-direction stepping motor; the turn-screw is connected to the coupler; a slide block for adjusting the position of the turn-screw is arranged on the turn-screw; the slide block is connected with an X-direction retainer, a Y-direction retainer and a Z-direction retainer in a matched manner; a high-speed motor used for driving a processing bar to rotate at a high speed is fixed on one side of the Z-direction retainer; the processing bar is connected to the lower part of the high-speed motor; an elastic cylinder polishing head rotating at a high speed with the processing rod is mounted on the processing rod in an interference manner; and the cylinder polishing head is in contact with a round entire surface on a round entire processing device used for removing excess materials on the surface of the cylinder polishing head. The structure is simple, the machining precision is high, and the cost is low.
Description
Technical field
The utility model relates to the polishing tool in a kind of Precision Machining field and joins the mold forming device, and what be specially adapted to cylinder rubbing head in the liquid stream suspension ultraprecise machining experiment accurately joins mould.
Background technology
At present, the finished machined of the groove of precision die complex-shaped surface mould, abnormal curved surface and clear angular position is still with hand lapping and is finished to the master, can not carry out intensive treatment simultaneously, cause that working ability is poor, production efficiency is low, production cost is high, be difficult to guarantee crudy.Liquid stream suspension Ultraprecision Machining then is by the high speed rotation of cylinder rubbing head in working fluid, by hydrodynamic pressure, with the directive surface of the work continuously of the free abrasive in the working fluid, this moment is by slip, rolling and the percussion excision material layer as thin as a wafer of free abrasive, reduce surface roughness, obtain machining accuracy and the surface quality higher than traditional diamond-making technique.It is the primary condition that realizes the nanometer polishing that the gap of work in-process cylinder rubbing head and workpiece keeps constant micron order, so the selection that polishing tool is joined modeling method seems particularly important.Traditional mould of joining utilizes mold cavity pouring moulding, produce the cylinder rubbing head that is assemblied on the processing bar that connects the motor head, so just have following shortcoming: 1. it is low to join behind the mould cylindricity precision of cylinder rubbing head, radial run-out is big, the gap of cylinder rubbing head and workpiece can't reach micron order at all, and the cylinder rubbing head in the processing is contacted with workpiece; 2. the centre bore of cylinder rubbing head can't guarantee parallelly with power transmission shaft in joining mold process, makes the cylinder rubbing head be minute angle with power transmission shaft in the high speed rotary course, the uniformity of influence polishing; 3. the roughness on cylinder rubbing head surface depends on that tradition joins the roughness of the inner surface of mould in the mold process, and the roughness of cylinder rubbing head outer surface has certain influence to hydrodynamic pressure in the polishing fluid, this also finally causes process time long, and crudy descends, and cost rises.
Summary of the invention
The utility model will solve tradition and join the cylinder rubbing head above shortcomings that die device is made, provide a kind of processing simple, the efficient height, and the liquid that can make the cylinder rubbing head reach the requirement of ultraprecise machining experiment flows the die device of joining of suspension ultraprecise cylinder rubbing head.
The technical solution adopted in the utility model is:
Liquid flows the die device of joining of suspension ultraprecise cylinder rubbing head, comprise the computer numerical control module that is used to eliminate the turn-screw hysterisis error, described computer numerical control module comprises that the X that is positioned on the lathe is to stepper motor, Y to stepper motor and Z to stepper motor, described Z is connected with shaft coupling on stepper motor, be connected with turn-screw on the described shaft coupling, described turn-screw is provided with the slide block that is used to adjust its position, described slide block and X are to retainer, Y is connected to retainer to retainer and Z, it is characterized in that: described Z is fixed with to a side of retainer and is used to drive the high-speed electric expreess locomotive that the processing bar rotates at a high speed, described processing bar is connected the below of described high-speed electric expreess locomotive, and interference is equipped with the elastic cylinder rubbing head that rotates at a high speed with it on the described processing bar; Described cylinder rubbing head contacts with rounding face on the rounding processing unit (plant) that is used to remove its surperficial excess stock.
Further, described cylinder rubbing head is the cylindrical polyurethane rubber rubbing head of mesopore.
Further, described X to stepper motor and described Y to the rear side of stepper motor be equipped with and be used to regulate the hand steering gear that it turns to.
Further, described rounding face is close on the Magnetic gauge stand of described rounding processing unit (plant), and described Magnetic gauge stand is fixed on the described lathe.
Further, described rounding face is diamond file or sand paper.
Technical conceive of the present utility model is: motor adopts and reaches as high as the high-speed electric expreess locomotive that per minute 20000 changes, and its circular runout is in 1 μ m, and the processing bar that motor rotating at high speed drives the cylinder rubbing head that the interference installation is arranged on it rotates at a high speed.The cylinder rubbing head of rotation contacts with the rounding processing unit (plant) at a high speed, thereby removes the excess stock on cylinder rubbing head surface, reduces the cylinder runout error of cylinder rubbing head.
During use, the utility model can be connected with computer control system, and stepper motor links to each other with the stepper motor drive plate, and described drive plate links to each other with computer, adopts specific combination of process parameters and polishing locus, controls in real time.The computer numerical control module is accurately located the locus of motor by computer control system after the hysterisis error of eliminating turn-screw.After the data that obtain accurate dynamically zero point and unit stroke, just can accurately measure the diameter of cylinder rubbing head by computer control system.By Numeric Control Technology, can preestablish the movement locus of cylinder rubbing head, make it in the different time, contacting of different depth be arranged with the rounding processing unit (plant), effectively remove excess stock.Join the mould later stage, the rounding face on the Magnetic gauge stand of rounding processing unit (plant) can select for use diamond to frustrate cutter, also can select the dry sanding paper of 1000-2000C for use, and the surface of correct grinding cylinder rubbing head is to satisfy the particular experiment demand.
Compare technology in the past, the beneficial effects of the utility model are:
(1) greatly reduced the cylindrical runout error of cylinder rubbing head, made gap strict guarantee between cylinder rubbing head and workpiece at micron order, thereby realize that cylinder rubbing head and workpiece keep constant micron order gap;
(2) get rid of the problem that minute angle that the cylinder rubbing head causes because of processing bar linearity tilts, thereby guaranteed the uniformity in the gap of cylinder rubbing head and workpiece;
(3) roughness on handling flexibly cylinder rubbing head surface has solved tradition and has joined the too smooth problem in cylinder rubbing head surface behind the mould, improves the quality of later stage ultraprecise machining experiment, raises the efficiency, and reduces cost.
The utility model has the advantages that: simple in structure, the machining accuracy height, cost is lower.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing:
With reference to Fig. 1, liquid described in the utility model flows the die device of joining of suspension ultraprecise cylinder rubbing head, comprise the computer numerical control module 1 that is used to eliminate turn-screw 15 hysterisis errors, described computer numerical control module 1 comprises that the X that is positioned on the lathe 6 is to stepper motor 11, Y to stepper motor 12 and Z to stepper motor 13, described Z is connected with shaft coupling 14 on stepper motor 13, be connected with turn-screw 15 on the described shaft coupling 14, described turn-screw 15 is provided with the slide block 16 that is used to adjust its position, described slide block 16 and X are to retainer 17, Y is connected to retainer 19 to retainer 18 and Z, described Z is fixed with the high-speed electric expreess locomotive 2 that is used to drive the 3 high speed rotations of processing bar to a side of retainer 19, described processing bar 3 is connected the below of described high-speed electric expreess locomotive 2, and interference is equipped with the elastic cylinder rubbing head 4 that rotates at a high speed with it on the described processing bar 3; Described cylinder rubbing head 4 contacts with rounding face 51 on the rounding processing unit (plant) 5 that is used to remove its surperficial excess stock.
Described cylinder rubbing head 4 is the cylindrical polyurethane rubber rubbing head of mesopore.
Described X to stepper motor 11 and described Y to the rear side of stepper motor 12 be equipped with and be used to regulate its hand steering gear that turns to 7.
Described rounding face 51 is close on the Magnetic gauge stand 52 of described rounding processing unit (plant) 5, and described Magnetic gauge stand 52 is fixed on the described lathe 6.
Described rounding face 51 is diamond file or sand paper.
Technical conceive of the present utility model is: motor adopts and reaches as high as the high-speed electric expreess locomotive 2 that per minute 20000 changes, and its circular runout is in 1 μ m, and motor rotating at high speed 2 drives processing bar 3 rotation at a high speed of the cylinder rubbing head 4 that the interference installation is arranged on it.The cylinder rubbing head 4 of rotation contacts with rounding processing unit (plant) 5 at a high speed, thereby removes the excess stock on cylinder rubbing head 4 surfaces, reduces the cylinder runout error of cylinder rubbing head 4.
During use, the utility model can be connected with computer control system, and stepper motor links to each other with the stepper motor drive plate, and described drive plate links to each other with computer, adopts specific combination of process parameters and polishing locus, controls in real time.Computer numerical control module 1 is accurately located the locus of motor by computer control system after the hysterisis error of eliminating turn-screw 15.After the data that obtain accurate dynamically zero point and unit stroke, just can accurately measure the diameter of cylinder rubbing head 4 by computer control system.By Numeric Control Technology, can preestablish the movement locus of cylinder rubbing head 4, make it in the different time, contacting of different depth be arranged with rounding processing unit (plant) 5, effectively remove excess stock.Join the mould later stage, the rounding face 51 on the Magnetic gauge stand 52 of rounding processing unit (plant) 5 can select for use diamond to frustrate cutter, also can select the dry sanding paper of 1000-2000C for use, and the surface of correct grinding cylinder rubbing head 4 is to satisfy the particular experiment demand.
The described content of this specification embodiment only is enumerating the way of realization of utility model design; protection domain of the present utility model should not be regarded as only limiting to the concrete form that embodiment states, protection domain of the present utility model also reach in those skilled in the art according to the utility model design the equivalent technologies means that can expect.
Claims (5)
1. liquid flows the die device of joining of suspension ultraprecise cylinder rubbing head, comprise the computer numerical control module that is used to eliminate the turn-screw hysterisis error, described computer numerical control module comprises that the X that is positioned on the lathe is to stepper motor, Y to stepper motor and Z to stepper motor, described Z is connected with shaft coupling on stepper motor, be connected with turn-screw on the described shaft coupling, described turn-screw is provided with the slide block that is used to adjust its position, described slide block and X are to retainer, Y is connected to retainer to retainer and Z, it is characterized in that: described Z is fixed with to a side of retainer and is used to drive the high-speed electric expreess locomotive that the processing bar rotates at a high speed, described processing bar is connected the below of described high-speed electric expreess locomotive, and interference is equipped with the elastic cylinder rubbing head that rotates at a high speed with it on the described processing bar; Described cylinder rubbing head contacts with rounding face on the rounding processing unit (plant) that is used to remove its surperficial excess stock.
2. liquid according to claim 1 flows the die device of joining of suspension ultraprecise cylinder rubbing head, and it is characterized in that: described cylinder rubbing head is the cylindrical polyurethane rubber rubbing head of mesopore.
3. liquid according to claim 1 stream suspension ultraprecise cylinder rubbing head join die device, it is characterized in that: described X to stepper motor and described Y to the rear side of stepper motor be equipped with and be used to regulate the hand steering gear that it turns to.
4. liquid according to claim 1 and 2 flows the die device of joining of suspension ultraprecise cylinder rubbing head, and it is characterized in that: described rounding face is close on the Magnetic gauge stand of described rounding processing unit (plant), and described Magnetic gauge stand is fixed on the described lathe.
5. liquid according to claim 4 flows the die device of joining of suspension ultraprecise cylinder rubbing head, and it is characterized in that: described rounding face is diamond file or sand paper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205962217U CN201881287U (en) | 2010-11-08 | 2010-11-08 | Die arrangement device for ultra-precise hydrodynamic suspension cylinder polishing head |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205962217U CN201881287U (en) | 2010-11-08 | 2010-11-08 | Die arrangement device for ultra-precise hydrodynamic suspension cylinder polishing head |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201881287U true CN201881287U (en) | 2011-06-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205962217U Expired - Lifetime CN201881287U (en) | 2010-11-08 | 2010-11-08 | Die arrangement device for ultra-precise hydrodynamic suspension cylinder polishing head |
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| CN (1) | CN201881287U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101973000A (en) * | 2010-11-08 | 2011-02-16 | 浙江工业大学 | Die matching device of liquid flow suspension ultraprecise cylinder polishing head |
| CN103331691A (en) * | 2013-05-22 | 2013-10-02 | 浙江工业大学 | Floating disc suspension polishing device |
| CN103331692A (en) * | 2013-05-22 | 2013-10-02 | 浙江工业大学 | Suspension polishing device based on permanent magnet rings |
-
2010
- 2010-11-08 CN CN2010205962217U patent/CN201881287U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101973000A (en) * | 2010-11-08 | 2011-02-16 | 浙江工业大学 | Die matching device of liquid flow suspension ultraprecise cylinder polishing head |
| CN103331691A (en) * | 2013-05-22 | 2013-10-02 | 浙江工业大学 | Floating disc suspension polishing device |
| CN103331692A (en) * | 2013-05-22 | 2013-10-02 | 浙江工业大学 | Suspension polishing device based on permanent magnet rings |
| CN103331691B (en) * | 2013-05-22 | 2015-06-17 | 浙江工业大学 | Floating disc suspension polishing device |
| CN103331692B (en) * | 2013-05-22 | 2016-03-02 | 浙江工业大学 | A kind of suspension polishing device based on permanent-magnetic clamp |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110629 Effective date of abandoning: 20120627 |