CN201877578U - Enameled wire wiring terminal - Google Patents

Enameled wire wiring terminal Download PDF

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Publication number
CN201877578U
CN201877578U CN2010202853171U CN201020285317U CN201877578U CN 201877578 U CN201877578 U CN 201877578U CN 2010202853171 U CN2010202853171 U CN 2010202853171U CN 201020285317 U CN201020285317 U CN 201020285317U CN 201877578 U CN201877578 U CN 201877578U
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China
Prior art keywords
busbar
welding
wiring terminal
hole
insulation board
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Expired - Lifetime
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CN2010202853171U
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Chinese (zh)
Inventor
马雷克
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TRAFTOR Tech (SHENZHEN) CO Ltd
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TRAFTOR Tech (SHENZHEN) CO Ltd
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Abstract

The utility model discloses an enameled wire wiring terminal which comprises an insulating plate (2) and a pair of conducting bars which are respectively fixed at two ends of the insulating plate, wherein one ends of the conducting bars are provided with conducting wire welding holes (1a) for welding external conducting wires, and the other ends of the conducting bars are provided with at least one enameled wire welding holes (4a) for welding enameled wires (4). Compared with the prior art, the enameled wire wiring terminal is obvious in low impedance, the tensile strength of each welding point is larger than 2000N, and the welding points are separated from air, so that the enameled wire wiring terminal can still keep good electric performance and stability after running for a long time and is particularly suitable for multi-conducting wire electric element (such as a multi-winding reactor) such as a high-frequency inverter which works at large power and high frequency, and the integration of the terminal can be kept as the terminal can not be loosen under the condition that the wiring terminal works at high-frequency vibration for a long term; and the connection of a terminal structure is stable and reliable, so that the possibility of short circuit as the two ends of a winding are directly contacted with each other caused by the deformation of the terminal is avoided.

Description

A kind of Wiring terminal of enameled wire
Technical field
The utility model relates to conductor terminal, relates in particular to a kind of terminal structure that enamelled wire connects that is used for
Background technology
Have the thread winding of enamel-cover in the equipment such as large power reactor, inductance, motor.In the prior art, the terminal of each winding often is connected with outer lead by the mode of terminal compacting.At big electric current, under the powerful operational environment, when many enamelled wires are suppressed and welded, be sealing because terminal is inner, so tend to occur rosin joint, leak problems of welded quality such as weldering.Because still there is the space in the mode of compacting terminal, can't avoid taking place electrical erosion in running, the loosening of impedance increase and terminal can't be avoided fully.Add the influence that is subjected to dither for a long time, joint easily gets loose, and causes impedance to strengthen, operation heating, energy consumption rising or the like adverse effect.
Present many companies often use aluminum steel to replace copper cash for reducing cost, and coil windings is used aluminium, and outer lead uses copper material, has so just brought new problem.Because the difficulty of aluminum steel welding is bigger, easy oxidation during welding, poor welding quality often appears in the mode that adopts traditional terminal compacting to weld, the phenomenon that impedance is bigger, this phenomenon is particularly evident at multiply aluminum conductor (>4 strands).Copper is two kinds of different metals with aluminium, they is simply linked together electrochemical reaction can take place.Time is long slightly, and the junction contact resistance can increase, generate heat, and causes the circuit switch-on and-off, and voltage is fluctuated, even causes fire.Common solution is: by copper and aluminium welding tin silk, multiply copper core cable and aluminum steel are welded to connect, still can there be the impedance condition with higher in such processing, and copper aluminium directly contacts and be exposed in the air, can have the risk of couple corrosion.
Summary of the invention
The utility model is will solve in the prior art enamelled wire to draw the bigger problem of the not firm impedance of wiring, proposes the low Wiring terminal of enameled wire of the firm impedance of a kind of wiring.
For solving the problems of the technologies described above, the technical scheme that the utility model proposes is a kind of Wiring terminal of enameled wire of design, and it comprises: insulation board, be separately fixed at the pair of conductive row at insulation board two ends; Described busbar one end is provided with the wire bonds hole in order to the welding outer lead, and the busbar other end is provided with at least one enamelled wire welding hole in order to the welding enamelled wire.
Only weld an enamelled wire in the described enamelled wire welding hole, the quantity of enamelled wire welding hole is corresponding mutually with the radical of the enamelled wire that needs welding.
In one embodiment, described busbar level is installed; Described insulation board is made as recess step in the place that contacts with busbar, and the shape of this recess step conforms to busbar.Described busbar is provided with screw through-hole in the place corresponding with recess step, and fixed screw passes screw through-hole busbar is fixed on the insulation board.Scribble screw thread fastening glue between described fixed screw and the insulation board.
In another embodiment, the edge-on installation of described busbar; Described insulation board is made as recess step in the place that contacts with busbar, and the shape of this recess step conforms to busbar.Described busbar is provided with screw through-hole in the place corresponding with recess step, and fixed screw passes screw through-hole busbar is fixed on the insulation board.Scribble screw thread fastening glue between described fixed screw and the insulation board.
At different fields of employment, above-mentioned busbar can adopt copper bar also can adopt aluminium row, can also adopt copper-aluminium transition row.When adopting copper-aluminium transition row, it is a copper material at the end near the wire bonds hole, and it is an aluminium at the end near the enamelled wire welding hole.
Compared with prior art, the utlity model has tangible Low ESR.According to the solder stick physical characteristic that solder stick supplier provides, the tensile strength of general pad is greater than 2000N.And solder joint air-isolation, can after long-time running, still keep good electric property and stability, especially be fit to use be operated at high-frequency inverter etc. high-power, high-frequency multiconductor electric device (for example many windings reactor), the energy long-term work does not get loose under the situation of high-frequency vibration and keeps the integraty of terminal, the terminal structure secure and reliable connection has avoided terminal to be out of shape the possibility that causes direct contact the in winding two ends and be short-circuited.
Description of drawings
Below in conjunction with drawings and Examples the utility model is made detailed explanation, wherein:
Fig. 1 is the stereo appearance figure of the utility model first embodiment;
Fig. 2 is the outside drawing of single busbar among the utility model first embodiment;
Fig. 3 is the front view of the utility model first embodiment;
Fig. 4 is the outside drawing of insulation board among the utility model first embodiment;
Fig. 5 is the vertical view of the utility model first embodiment;
Fig. 6 is the stereo appearance figure of the utility model second embodiment;
Fig. 7 is the front view of the utility model second embodiment;
Fig. 8 is the end view of the utility model second embodiment;
Fig. 9 is the vertical view of the utility model second embodiment.
Embodiment
Referring to Fig. 1, the disclosed Wiring terminal of enameled wire of the utility model, it comprises: insulation board 2, be separately fixed at the pair of conductive row 1 at insulation board two ends; Described busbar one end is provided with the wire bonds hole 1a in order to the welding outer lead, and the busbar other end is provided with at least one enamelled wire welding hole 4a in order to welding enamelled wire 4.Only weld an enamelled wire 4 in the described enamelled wire welding hole 4a, the quantity of enamelled wire welding hole is corresponding mutually with the radical of the enamelled wire that needs welding.Wire bonds hole 1a and enamelled wire welding hole 4a have clearly been showed among Fig. 2.These two kinds of holes are all the through hole that bores on the busbar, and enamelled wire 4 is inserted among the enamelled wire welding hole 4a from lower to upper, then firm welding.Insulation board 2 can be fixed together with the fixing shell of enamelled wire.
In first embodiment shown in Fig. 1 to Fig. 5, described busbar 1 level is installed; Two busbars are parallel to each other.Described insulation board 2 is made as recess step 5 in the place that contacts with busbar 1, and the shape of this recess step conforms to busbar.Described busbar 1 is provided with screw through-hole 3a in the place corresponding with recess step 5, and fixed screw 3 passes screw through-hole busbar 1 is fixed on the insulation board 2.Outside drawing referring to the first embodiment insulation board shown in Fig. 4, so be provided with is in order to limit the relative position of insulation board 2 and busbar 1, fixed screw 3 of middle-size and small-size terminal dependence just can be fixed both, the quantity of the corresponding increase fixed screw 3 of large-scale terminal, this depends on the size of busbar.Fig. 3, Fig. 5 are respectively the front view and the vertical view of preferred embodiment, can find out from figure, and described busbar 1 is provided with screw through-hole 3a in the place corresponding with recess step 5, and fixed screw 3 passes screw through-hole busbar 1 is fixed on the insulation board 2.Busbar 1 is symmetrical, installs and fixes screw 3 in the place that contacts with insulation board 2, in the outside of fixed screw 3, is enamelled wire welding hole 4a and enamelled wire 4.
In second embodiment shown in Fig. 6 to Fig. 9, described busbar 1 edge-on installation; Two busbars are parallel to each other.Described insulation board 2 is made as recess step 5 in the place that contacts with busbar 1, and the shape of this recess step conforms to busbar.Described busbar 1 is provided with screw through-hole 3a in the place corresponding with recess step 5, and fixed screw 3 passes screw through-hole busbar 1 is fixed on the insulation board 2.Outside drawing referring to the second embodiment insulation board shown in Fig. 6, so be provided with is in order to limit the relative position of insulation board 2 and busbar 1, fixed screw 3 of middle-size and small-size terminal dependence just can be fixed both, the quantity of the corresponding increase fixed screw 3 of large-scale terminal, this depends on the size of busbar.Fig. 7,8,9, be respectively the second embodiment front view, end view and vertical view.As can be seen from the figure, the main distinction of second embodiment and first embodiment is that busbar 1 is installed by level and changed edge-on installation into.Among first embodiment, fixed screw 3 is fixed on insulation board 2 two ends by vertical with busbar 1, and enamelled wire 4 from bottom to top passes enamelled wire welding hole 4a and welds fixing.Among second embodiment, fixed screw 3 is fixed on insulation board 2 two ends by horizontal direction with busbar 1, and enamelled wire 4 passes enamelled wire welding hole 4a by the inboard, lateral and welds fixing.
In the foregoing description, scribble screw thread fastening glue between fixed screw 3 and the insulation board 2.Screw thread fastening glue uses 150 ℃ of screw thread glue to fix, and two-terminal and insulating sheet material are fixed as a whole, and the distortion that can't be shifted easily, and can stand dither for a long time and do not get loose has avoided insulation board 2 directly to contact and the possibility that is short-circuited.
Insulation board 2 adopts the FR4 sheet material of relative dielectric constants about 4.25, and the electric capacity between two busbars 1 is for getting S=50mm2 after tested,
Figure DEST_PATH_GSB00000440031000031
When the terminal both end voltage was 800V, frequency was 20kHz, and the charging current of interterminal capacitance only is 10-5A.Have outstanding insulation property, and after inductance was through the overall vacuum impregnation, insulation property were better.
At different application places, when winding coil and outer lead all were copper material, busbar 1 adopted copper bar; When winding coil is aluminium and outer lead when being copper material, when taking all factors into consideration factor such as electric current and heating, busbar 1 also can use and adopt aluminium row, also can use copper bar by copper and aluminium welding tin silk copper bar and aluminum steel to be welded; When winding coil is an aluminium, and outer lead copper material when being, busbar 1 is copper-aluminium transition row, and it is a copper material at the end near wire bonds hole 1a, and it is an aluminium at the end near enamelled wire welding hole 4a.So avoided aluminum steel directly to be welded on the copper coin, the couple corrosion of also having avoided the copper and aluminium welding tape splicing.Copper aluminium row adopts the frosted welding procedure during welding, and data and my company's actual measurement according to supplier provides make the impedance of two conductor contact-making surfaces reach the effect of μ Ω.
Above embodiment is only for illustrating non-providing constraints.Anyly do not break away from the utility model spirit and category, and, all should be contained among the application's the claim scope its equivalent modifications of carrying out or change.

Claims (8)

1. Wiring terminal of enameled wire is characterized in that comprising: insulation board (2), be separately fixed at the pair of conductive row (1) at insulation board two ends; Described busbar one end is provided with the wire bonds hole (1a) in order to the welding outer lead, and the busbar other end is provided with at least one enamelled wire welding hole (4a) in order to welding enamelled wire (4).
2. Wiring terminal of enameled wire as claimed in claim 1 is characterized in that: only weld an enamelled wire (4) in the described enamelled wire welding hole (4a), the quantity of enamelled wire welding hole is corresponding mutually with the radical of the enamelled wire that needs welding.
3. Wiring terminal of enameled wire as claimed in claim 2 is characterized in that: described busbar (1) level is installed; Described insulation board (2) is made as recess step (5) in the place that contacts with busbar (1), and the shape of this recess step conforms to busbar.
4. Wiring terminal of enameled wire as claimed in claim 2 is characterized in that: the edge-on installation of described busbar (1); Described insulation board (2) is made as recess step (5) in the place that contacts with busbar (1), and the shape of this recess step conforms to busbar.
5. Wiring terminal of enameled wire as claimed in claim 3, it is characterized in that: described busbar (1) is provided with screw through-hole (3a) in the place corresponding with recess step (5), fixed screw (3) passes screw through-hole busbar (1) is fixed on the insulation board (2), scribbles screw thread fastening glue between described fixed screw (3) and the insulation board (2).
6. Wiring terminal of enameled wire as claimed in claim 4, it is characterized in that: described busbar (1) is provided with screw through-hole (3a) in the place corresponding with recess step (5), fixed screw (3) passes screw through-hole busbar (1) is fixed on the insulation board (2), scribbles screw thread fastening glue between described fixed screw (3) and the insulation board (2).
7. as each described Wiring terminal of enameled wire of claim 1 to 6, it is characterized in that: described busbar (1) is copper bar or aluminium row.
8. as each described Wiring terminal of enameled wire of claim 1 to 6, it is characterized in that: described busbar (1) is copper-aluminium transition row; It is a copper material at the end near wire bonds hole (1a), and it is an aluminium at the end near enamelled wire welding hole (4a).
CN2010202853171U 2010-08-06 2010-08-06 Enameled wire wiring terminal Expired - Lifetime CN201877578U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Publications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101916920A (en) * 2010-08-06 2010-12-15 特富特科技(深圳)有限公司 Wiring terminal of enameled wire

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101916920A (en) * 2010-08-06 2010-12-15 特富特科技(深圳)有限公司 Wiring terminal of enameled wire
CN101916920B (en) * 2010-08-06 2013-05-29 特富特科技(深圳)有限公司 Wiring terminal of enameled wire

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AV01 Patent right actively abandoned

Granted publication date: 20110622

Effective date of abandoning: 20130529

RGAV Abandon patent right to avoid regrant