CN201862007U - Fast cooling device for sterilizer - Google Patents
Fast cooling device for sterilizer Download PDFInfo
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- CN201862007U CN201862007U CN2010205344578U CN201020534457U CN201862007U CN 201862007 U CN201862007 U CN 201862007U CN 2010205344578 U CN2010205344578 U CN 2010205344578U CN 201020534457 U CN201020534457 U CN 201020534457U CN 201862007 U CN201862007 U CN 201862007U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
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Abstract
一种灭菌器快速冷却装置,包括灭菌器内室和位于灭菌器内室外部的灭菌器夹套,其特征在于:还包括水箱、循环泵、第一换热器和第二换热器,水箱上部与灭菌器夹套通过管路连接,水箱底部与循环泵、第一换热器、第二换热器和灭菌器夹套依次通过管路连接,水箱上部与灭菌器夹套之间的管路上设有第五阀门,第二换热器和灭菌器夹套之间的管路上设有第四阀门,水箱底部与第四阀门和第二换热器之间的管路通过回水管连接,回水管上设有第三阀门,水箱上部还连接有软化水进管,软化水进管上设有第一阀门。灭菌器快速冷却装置缩短了灭菌器灭菌结束后的冷却时间,提高了工作效率,避免了发生烫伤事故。
A rapid cooling device for a sterilizer, comprising a sterilizer inner chamber and a sterilizer jacket located outside the sterilizer inner chamber, characterized in that it also includes a water tank, a circulation pump, a first heat exchanger and a second heat exchanger Heater, the upper part of the water tank is connected to the jacket of the sterilizer through pipelines, the bottom of the water tank is connected to the circulation pump, the first heat exchanger, the second heat exchanger and the jacket of the sterilizer in turn through pipelines, the upper part of the water tank is connected to the sterilizer There is a fifth valve on the pipeline between the jacket of the sterilizer, a fourth valve on the pipeline between the second heat exchanger and the jacket of the sterilizer, and a valve between the bottom of the water tank and the fourth valve and the second heat exchanger. The pipelines are connected through the return pipe, the return pipe is provided with a third valve, the upper part of the water tank is also connected with a softened water inlet pipe, and the softened water inlet pipe is provided with a first valve. The rapid cooling device of the sterilizer shortens the cooling time after the sterilization of the sterilizer, improves the work efficiency and avoids scalding accidents.
Description
技术领域technical field
本实用新型涉及一种灭菌器快速冷却装置,特别涉及一种用于各类带有夹套的湿热灭菌器的快速冷却装置,属于制药机械领域。The utility model relates to a rapid cooling device for a sterilizer, in particular to a rapid cooling device for various types of damp heat sterilizers with jackets, belonging to the field of pharmaceutical machinery.
背景技术Background technique
目前,各类灭菌器均不带有夹套快速冷却功能。以脉动真空灭菌器为例:在灭菌过程完成后,没有经过冷却阶段,灭菌内室温度仍维持在90~100℃,即使经过长时间(30分钟)对内室抽空干燥过程,也只能使温度降至80~90℃。此时若要打开门,将灭菌物品取出,极易发生烫伤事故。若要等温度降至60℃左右再开门,则需要至少3~4小时的自然冷却时间。At present, all kinds of sterilizers do not have jacket rapid cooling function. Take the pulsating vacuum sterilizer as an example: after the sterilization process is completed, without going through the cooling stage, the temperature of the sterilization inner chamber is still maintained at 90-100°C. Only the temperature can be reduced to 80-90°C. If you want to open the door at this time and take out the sterilized items, it is very easy to cause scald accidents. If you want to wait for the temperature to drop to about 60°C before opening the door, you need at least 3 to 4 hours of natural cooling time.
实用新型内容Utility model content
根据以上现有技术中的不足,本实用新型要解决的技术问题是:提供一种解决了上述缺陷的,缩短了灭菌器灭菌结束后的冷却时间,提高了工作效率,避免了发生烫伤事故的灭菌器快速冷却装置。According to the deficiencies in the prior art above, the technical problem to be solved by this utility model is: provide a kind of device that solves the above-mentioned defects, shortens the cooling time after the sterilizer is sterilized, improves the work efficiency, and avoids the occurrence of burns. Accidental sterilizer rapid cooling unit.
本实用新型解决其技术问题所采用的技术方案是:一种灭菌器快速冷却装置,包括灭菌器内室和位于灭菌器内室外部的灭菌器夹套,其特征在于:还包括水箱、循环泵、第一换热器和第二换热器,水箱上部与灭菌器夹套通过管路连接,水箱底部与循环泵、第一换热器、第二换热器和灭菌器夹套依次通过管路连接,水箱上部与灭菌器夹套之间的管路上设有第五阀门,第二换热器和灭菌器夹套之间的管路上设有第四阀门,水箱底部与第四阀门和第二换热器之间的管路通过回水管连接,回水管上设有第三阀门,水箱上部还连接有软化水进管,软化水进管上设有第一阀门。The technical solution adopted by the utility model to solve the technical problem is: a rapid cooling device for a sterilizer, which includes a sterilizer inner chamber and a sterilizer jacket located outside the sterilizer inner chamber, and is characterized in that: it also includes Water tank, circulation pump, first heat exchanger and second heat exchanger, the upper part of the water tank is connected with the jacket of the sterilizer through pipelines, the bottom of the water tank is connected with the circulation pump, the first heat exchanger, the second heat exchanger and the sterilizer The jackets of the sterilizer are connected by pipelines in turn, the fifth valve is set on the pipeline between the upper part of the water tank and the sterilizer jacket, and the fourth valve is set on the pipeline between the second heat exchanger and the sterilizer jacket. The pipeline between the bottom of the water tank and the fourth valve and the second heat exchanger is connected through the return pipe, the third valve is provided on the return pipe, and the softened water inlet pipe is connected to the upper part of the water tank, and the softened water inlet pipe is provided with the first valve.
所述的灭菌器夹套上连接有压缩器进管,压缩器进管上设有第二阀门。A compressor inlet pipe is connected to the jacket of the sterilizer, and a second valve is arranged on the compressor inlet pipe.
所述的水箱顶部连接有水箱排气管。The top of the water tank is connected with a water tank exhaust pipe.
所述的第一换热器上连接有蒸汽进管和蒸汽疏水管,蒸汽进管上设有第六阀门。The first heat exchanger is connected with a steam inlet pipe and a steam drain pipe, and the steam inlet pipe is provided with a sixth valve.
所述的第二换热器上连接有冷却水进管和冷却水出管,冷却水进管设有第七阀门。The second heat exchanger is connected with a cooling water inlet pipe and a cooling water outlet pipe, and the cooling water inlet pipe is provided with a seventh valve.
所述的水箱上设有第二水位开关。The water tank is provided with a second water level switch.
所述的灭菌器夹套与第四阀门之间的管路上设有第一水位开关。A first water level switch is provided on the pipeline between the jacket of the sterilizer and the fourth valve.
整个冷却过程可分为预热、降温、排水三个阶段,详细说明如下:The whole cooling process can be divided into three stages: preheating, cooling, and draining. The details are as follows:
预热阶段:水箱首先通过第一阀门注满软化水(水箱内水位受第二水位开关控制),然后软化水依次经过循环泵、第一换热器(在预热阶段第一换热器通过第六阀门进蒸汽,对软化水加热)、第二换热器(在预热阶段第二换热器不进冷却水)、第三阀门,然后回到水箱。在此阶段中,对水箱中的软化水进行预热,使软化水温度与灭菌器夹套温度之间的温差小于某个设定值(如30℃),以免因温差过大而对设备主体有所损伤。Preheating stage: the water tank is first filled with demineralized water through the first valve (the water level in the water tank is controlled by the second water level switch), and then the demineralized water passes through the circulating pump and the first heat exchanger in turn (the first heat exchanger passes through the The sixth valve enters steam, softened water is heated), the second heat exchanger (the second heat exchanger does not enter cooling water in the preheating stage), the third valve, and then returns to the water tank. In this stage, preheat the softened water in the water tank so that the temperature difference between the softened water temperature and the jacket temperature of the sterilizer is less than a certain set value (such as 30°C), so as to avoid damage to the equipment due to excessive temperature difference The subject is damaged.
降温阶段:水箱中的软化水依次经过循环泵、第一换热器(在降温阶段第一换热器不进蒸汽)、第二换热器(在降温阶段第二换热器通过第七阀门进冷却水,对软化水降温,若使用10℃以下的冷冻水效果更好)、第四阀门进入灭菌器夹套,对灭菌器夹套进行降温,并通过第五阀门回到水箱中。如此循环往复,达到对灭菌器内室降温的目的。Cooling stage: The softened water in the water tank passes through the circulation pump, the first heat exchanger (the first heat exchanger does not enter steam during the cooling stage), and the second heat exchanger (the second heat exchanger passes through the seventh valve during the cooling stage) into the cooling water to cool down the softened water, it would be better to use chilled water below 10°C), the fourth valve enters the jacket of the sterilizer, cools the jacket of the sterilizer, and returns to the water tank through the fifth valve . This cycle goes on and on to achieve the purpose of cooling the inner chamber of the sterilizer.
排水阶段:当灭菌器内室温度下降至设定值时,停止降温过程,打开第二阀门,向灭菌器夹套内通入压缩气,使灭菌器夹套中的软化水在压缩气的作用下,依次经过第四阀门、第三阀门,返回至水箱。待第一水位开关信号消失时,说明灭菌器夹套中的水已经全部排出,此时全部冷却过程结束。Drainage stage: When the temperature in the inner chamber of the sterilizer drops to the set value, the cooling process is stopped, the second valve is opened, and compressed air is introduced into the jacket of the sterilizer, so that the demineralized water in the jacket of the sterilizer is compressed. Under the action of air, it passes through the fourth valve and the third valve in turn, and returns to the water tank. When the signal of the first water level switch disappears, it means that all the water in the jacket of the sterilizer has been discharged, and all the cooling process is over at this time.
本实用新型所具有的有益效果是:灭菌器快速冷却装置先将水箱中的软化水预热,然后将软化水通入灭菌器夹套,并逐步对软化水进行降温,从而使灭菌器夹套温度也随之下降,并最终达到促使灭菌内室温度快速下降的目的,避免了因水温与灭菌器夹套温度温差过大,在软化水进入灭菌器夹套时,使灭菌器夹套温度急剧下降而对设备主体造成损伤的现象,缩短了灭菌器灭菌结束后的冷却时间,提高了工作效率,避免了发生烫伤事故。The beneficial effect of the utility model is: the rapid cooling device of the sterilizer firstly preheats the softened water in the water tank, then passes the softened water into the jacket of the sterilizer, and gradually cools down the softened water, so that the sterilization The temperature of the jacket of the sterilizer also drops accordingly, and finally achieves the purpose of prompting the temperature of the sterilizing inner chamber to drop rapidly, avoiding the excessive temperature difference between the water temperature and the jacket of the sterilizer, when the softened water enters the jacket of the sterilizer, the The phenomenon that the temperature of the sterilizer jacket drops sharply and causes damage to the main body of the equipment shortens the cooling time after the sterilizer is sterilized, improves work efficiency, and avoids scalding accidents.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图中:1、灭菌器内室;2、灭菌器夹套;3、水箱;4、循环泵;5、第一换热器;6、第二换热器;7、第五阀门;8、第四阀门;9、回水管;10、第三阀门;11、软化水进管;12、第一阀门;13、压缩器进管;14、第二阀门;15、水箱排气管;16、蒸汽进管;17、蒸汽疏水管;18、第六阀门;19、冷却水进管;20、冷却水出管;21、第七阀门;22、第二水位开关;23、第一水位开关。In the figure: 1. Inner chamber of sterilizer; 2. Jacket of sterilizer; 3. Water tank; 4. Circulation pump; 5. First heat exchanger; 6. Second heat exchanger; 7. Fifth valve; 8. The fourth valve; 9. The return pipe; 10. The third valve; 11. The softened water inlet pipe; 12. The first valve; 13. The compressor inlet pipe; 14. The second valve; 15. The water tank exhaust pipe; 16. Steam inlet pipe; 17. Steam drain pipe; 18. Sixth valve; 19. Cooling water inlet pipe; 20. Cooling water outlet pipe; 21. Seventh valve; 22. Second water level switch; 23. First water level switch.
具体实施方式Detailed ways
下面结合附图对本实用新型的实施例做进一步描述:Embodiments of the utility model are further described below in conjunction with the accompanying drawings:
如图1所示,灭菌器夹套2位于灭菌器内室1外部,水箱3上部与灭菌器夹套2通过管路连接,水箱3底部与循环泵4、第一换热器5、第二换热器6和灭菌器夹套2依次通过管路连接,水箱3上部与灭菌器夹套2之间的管路上设有第五阀门7,第二换热器6和灭菌器夹套2之间的管路上设有第四阀门8,水箱3底部与第四阀门8和第二换热器6之间的管路通过回水管9连接,回水管9上设有第三阀门10,水箱3上部还连接有软化水进管11,软化水进管11上设有第一阀门12;灭菌器夹套2上连接有压缩器进管13,压缩器进管13上设有第二阀门14;水箱3顶部连接有水箱排气管15;第一换热器5上连接有蒸汽进管16和蒸汽疏水管17,蒸汽进管16上设有第六阀门18;第二换热器6上连接有冷却水进管19和冷却水出管20,冷却水进管19设有第七阀门21;水箱3上设有第二水位开关22;灭菌器夹套2与第四阀门8之间的管路上设有第一水位开关23。As shown in Figure 1, the
整个冷却过程可分为预热、降温、排水三个阶段,详细说明如下:The whole cooling process can be divided into three stages: preheating, cooling, and draining. The details are as follows:
预热阶段:水箱3首先通过第一阀门12注满软化水(水箱3内水位受第二水位开关22控制),然后软化水依次经过循环泵4、第一换热器5(在预热阶段第一换热器5通过第六阀门18进蒸汽,对软化水加热)、第二换热器6(在预热阶段第二换热器6不进冷却水)、第三阀门10,然后回到水箱3。在此阶段中,对水箱3中的软化水进行预热,使软化水温度与灭菌器夹套2温度之间的温差小于30℃,以免因温差过大而对设备主体有所损伤。Preheating stage: the
降温阶段:水箱3中的软化水依次经过循环泵4、第一换热器5(在降温阶段第一换热器5不进蒸汽)、第二换热器6(在降温阶段第二换热器6通过第七阀门21进冷却水,对软化水降温,使用10℃以下的冷冻水)、第四阀门8进入灭菌器夹套2,对灭菌器夹套2进行降温,并通过第五阀门7回到水箱3中。如此循环往复,达到对灭菌器内室1降温的目的。Cooling stage: the demineralized water in the
排水阶段:当灭菌器内室1温度下降至设定值时,停止降温过程,打开第二阀门14,向灭菌器夹套2内通入压缩气,使灭菌器夹套2中的软化水在压缩气的作用下,依次经过第四阀门8、第三阀门10,返回至水箱3。待第一水位开关23信号消失时,说明灭菌器夹套1中的水已经全部排出,此时全部冷却过程结束。Drainage stage: When the temperature of the
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| CN2010205344578U CN201862007U (en) | 2010-09-17 | 2010-09-17 | Fast cooling device for sterilizer |
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| CN2010205344578U CN201862007U (en) | 2010-09-17 | 2010-09-17 | Fast cooling device for sterilizer |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103007318A (en) * | 2012-12-07 | 2013-04-03 | 栖霞中泰环保设备有限公司 | Quick cooling and depressurizing system of sterilization feeding tank and sterilization stirring tank |
| CN103736108A (en) * | 2013-12-13 | 2014-04-23 | 山东新华医疗器械股份有限公司 | Apparatus and method for introducing circulating water for cooling hot air sterilizer |
| CN103979640A (en) * | 2014-05-30 | 2014-08-13 | 北京神雾环境能源科技集团股份有限公司 | Softened water treatment system and method |
| CN107281522A (en) * | 2016-04-13 | 2017-10-24 | 上海东全生物科技有限公司 | A kind of sterilizing cabinet fast cooling device and its control method |
| CN111642670A (en) * | 2020-06-12 | 2020-09-11 | 南京希元生物医药科技有限公司 | Cooling device of microwave sterilizer |
| CN115136985A (en) * | 2022-09-02 | 2022-10-04 | 山西九牛牧业股份有限公司 | Sterilization device for fresh milk |
| CN115607698A (en) * | 2022-10-20 | 2023-01-17 | 张家港市环宇制药设备有限公司 | Steam-water separation and discharge device for sterilization cabinet |
-
2010
- 2010-09-17 CN CN2010205344578U patent/CN201862007U/en not_active Expired - Lifetime
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103007318A (en) * | 2012-12-07 | 2013-04-03 | 栖霞中泰环保设备有限公司 | Quick cooling and depressurizing system of sterilization feeding tank and sterilization stirring tank |
| CN103736108A (en) * | 2013-12-13 | 2014-04-23 | 山东新华医疗器械股份有限公司 | Apparatus and method for introducing circulating water for cooling hot air sterilizer |
| CN103736108B (en) * | 2013-12-13 | 2016-04-20 | 山东新华医疗器械股份有限公司 | Dry heat sterilizer leads to the device and method of circulating water |
| CN103979640A (en) * | 2014-05-30 | 2014-08-13 | 北京神雾环境能源科技集团股份有限公司 | Softened water treatment system and method |
| CN103979640B (en) * | 2014-05-30 | 2015-10-28 | 北京神雾环境能源科技集团股份有限公司 | A kind of softening water treatment system and method |
| CN107281522A (en) * | 2016-04-13 | 2017-10-24 | 上海东全生物科技有限公司 | A kind of sterilizing cabinet fast cooling device and its control method |
| CN111642670A (en) * | 2020-06-12 | 2020-09-11 | 南京希元生物医药科技有限公司 | Cooling device of microwave sterilizer |
| CN115136985A (en) * | 2022-09-02 | 2022-10-04 | 山西九牛牧业股份有限公司 | Sterilization device for fresh milk |
| CN115136985B (en) * | 2022-09-02 | 2022-11-25 | 山西九牛牧业股份有限公司 | Sterilization device for fresh milk |
| CN115607698A (en) * | 2022-10-20 | 2023-01-17 | 张家港市环宇制药设备有限公司 | Steam-water separation and discharge device for sterilization cabinet |
| CN115607698B (en) * | 2022-10-20 | 2024-04-19 | 张家港市环宇制药设备有限公司 | Steam-water separation and discharge device for sterilizing cabinet |
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Granted publication date: 20110615 |
