CN201856921U - Bar beating and aligning equipment - Google Patents
Bar beating and aligning equipment Download PDFInfo
- Publication number
- CN201856921U CN201856921U CN2010205487641U CN201020548764U CN201856921U CN 201856921 U CN201856921 U CN 201856921U CN 2010205487641 U CN2010205487641 U CN 2010205487641U CN 201020548764 U CN201020548764 U CN 201020548764U CN 201856921 U CN201856921 U CN 201856921U
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- bar
- rewinding
- beating
- aligning
- rollgang
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Abstract
The utility model discloses bar beating and aligning equipment, which comprises a material collecting basket, an aligning mechanism and a beating mechanism, wherein the aligning mechanism and the beating mechanism are correspondingly arranged at both sides of the material collecting basket, the number of the material collecting basket is at least one, chutes are respectively arranged on a fixed base (12) of the aligning mechanism and a fixed base (12) of the beating mechanism, an aligning baffle plate (17) and a moving plate (14) are assembled and arranged in the chutes of the respective fixed bases and are respectively connected with hydraulic cylinders (13), at least one set of vibrating mechanism capable of making the material collecting basket vibrate is also arranged between the aligning mechanism and the beating mechanism, the vibrating mechanism comprises a speed reducer (2) and a crank link mechanism (4), the speed reducer (2) is provided with an eccentric output shaft (3), and the crank link mechanism (4) is connected with one end or both ends of the eccentric output shaft. The bar beating and aligning equipment has the advantages that specified-length bars to be bundled can be beaten and aligned in the reciprocating swinging process, in addition, the bar beating and aligning equipment is applicable to the beating and the aligning of bars to be bundled in different lengths, the beating and aligning efficiency is high, the beating and aligning quality is high, the operation is convenient, and the production efficiency is improved.
Description
Technical field
The utility model relates to the neat equipment of a kind of bat, particularly a kind ofly can clap neat bar to the cut lengths bar for the treatment of bundling after collecting and claps neat equipment.
Background technology
In recent years, domestic infrastructure construction large-scale development, to bar as: the screw-thread steel demand strengthens day by day.For convenience the build labourer tears bundled bar open bundle, and the bar proper alignment when bundling that needs production line of bar to produce, domestic rod product cut lengths are 12 meters, 9 meters, 6 meters and 3 meters etc.
In the early stage bar workshop bar by cutting to length after, without any alignment machine, direct bundling.Like this, bundled bar often its head is uneven, and occurs the phenomenon of bar " twist fried dough twist " easily, causes the bar after bundled to be inconvenient to tear open very much bundle.
For overcoming above-mentioned defective, set up a jacket stationary type at the place, two ends that waiting of collecting clapped neat cut lengths bar and clapped neat equipment.This claps neat equipment is air cylinder structure, one end is for patting baffle plate, the other end is fixing alignment baffle plate, pat the reciprocal expanding-contracting action of baffle plate, treating an end of the cut lengths bar of bundling pats, by continuous beating the other end of bar is leaned the baffle plate that aligns, realize treating the alignment at bundling bar two ends; After bat is finished together, bar is transplanted on the bundling roller-way again, carries out next step bundling operation.Its weak point is: one is merely able to clap neat work owing to treat the cut lengths bar of bundling, because of the friction force between the adjacent bar is bigger, causes bar head alignment effect and not obvious in clapping neat working process; If it is two misoperation,, also causes the bar head to be hit curved phenomenon easily and occurs when excessive as beating power, influences packing of product quality; It is three because to clap neat equipment be fixed type, waits to clap neat bar or claps neat back when carrying bar in collection, all needs other shifting out/go into mechanism, influences production efficiency.
The utility model content
Technical problem to be solved in the utility model provides a kind of neat equipment of bat of clapping neat efficient height, clapping the good bar of neat effect.
Bar described in the utility model is clapped neat equipment, comprises the rewinding basket, is oppositely arranged on the registration mechanism and the beater mechanism of rewinding frame both sides.Wherein: the rewinding basket is at least one; Have chute respectively on the firm banking of registration mechanism and the firm banking of beater mechanism, alignment baffle plate and shifting board are fitted in separately the firm banking chute, and are connected with hydraulic actuating cylinder separately; Between registration mechanism and beater mechanism, also be provided with the vibrating mechanism that at least one cover shakes the rewinding basket, this vibrating mechanism comprise reductor with eccentric output shaft and with the one or both ends bonded assembly piston crank mechanism of eccentric output shaft.
Described rewinding basket comprises that cross-sectional plane is the vibration support body and the connected Der Bremssattel of the outward-dipping groove shape of ledge, and this Der Bremssattel is connected with adapter shaft by key, this adapter shaft be inserted into the hard-wired bearing seat of support in.
Described piston crank mechanism be connected with adapter shaft or piston crank mechanism be arranged on the fixed support of vibration on the support body and be connected.
When described rewinding frame was a plurality of, the Der Bremssattel of each rewinding frame was installed on the same adapter shaft or the adapter shaft of each rewinding frame disconnects mutually.
Respectively be provided with free roller on groove two inwalls of described vibration support body.
Described vibration support body is that the plate of two " L " shapes is fixed on the Der Bremssattel or for holistic groove and is fixed on the Der Bremssattel.
Be provided with rollgang between each rewinding basket, 2 to 3 the rewinding baskets in perhaps every interval are provided with a rollgang.
Bar described in the utility model is clapped neat equipment and is had the following advantages and effect:
1, because having set up between registration mechanism and beater mechanism can vibrative rewinding basket, so when needs are clapped when neat the cut lengths bar, shake to and fro by rewinding basket with vibratory force, make to be collected in and treat that bundling cut lengths bar is along with the rewinding basket shakes to and fro and rocks to and fro in the rewinding basket, certain clearance appears in bar each other, reduced friction each other, make it to be patted alignment easily, thereby having improved the utility model bar claps the neat efficient of bat of neat equipment and claps neat effect, make the end of the cut lengths bar for the treatment of bundling carry out proper alignment, guaranteed packing of product quality.
In addition, because the alignment baffle plate of registration mechanism and the shifting board of beater mechanism are designed to packaged type, so when bundling is carried bar after being in collection or clapping together, alignment baffle plate and shifting board all can shift out control position in time, that is: registration mechanism and beater mechanism depart from the collection mouth of rewinding basket, thereby make things convenient for bar directly to input or output, improved production efficiency from the collection mouth of the rewinding basket of end; When need to be collected in the rewinding basket treat that bundling cut lengths bar is patted the time, registration mechanism and beater mechanism all can move to control position again easily, that is: the position at rewinding basket place guarantees to clap carrying out smoothly of neat work.
2, owing to the vibrating mechanism with the rewinding basket is designed to have the reductor of eccentric output shaft and the structural shape of connected piston crank mechanism, can make the rewinding basket can produce the waggle of various amplitude by to the design of eccentric throw size and the crank connecting link of the different structure that cooperates with it.
3, owing to be the outward-dipping groove shape of ledge with the Cross-section Design of the vibration support body of rewinding basket, when the rewinding basket is in the waggle state, its outward-dipping ledge also can produce certain vibratory force to the bar in the rewinding basket, that is: the outward-dipping ledge of rewinding basket can play the effect of shaker arm, thereby has further improved the effect of rewinding basket waggle; During the bundled conveying of bar after clapping together simultaneously, its outward-dipping ledge can also play the effect of side shield.
4, owing to the inwall at the vibration support body is provided with free roller again, so when the bundled conveying of bar after the bat together, the rolling of free roller can be played certain guiding conveying effect, thus the output of convenient bundled bar.
5, owing between 2 to 3 the rewinding baskets between the rewinding basket or every interval, be provided with rollgang, so bundled output of bar after can either conveniently clapping together, again because of the drive motor forward or reverse of rollgang, the roller of rollgang can be changed between forward transmission or reverse drive, thereby also can produce certain neat power of auxiliary bat to being in the cut lengths bar for the treatment of bundling that the waggle formula claps in the neat working process, further improve the utility model bar and clapped the neat efficient of bat of neat equipment and clap neat effect.
In a word, bar described in the utility model is clapped neat equipment, and that the cut lengths bar for the treatment of bundling is clapped in waggle is neat, and claps neat efficient height, easy to operate, can also flexible combination, be suitable for the bundling scale bar for the treatment of of different length is clapped together, improve packing of product quality.Bar described in the utility model is clapped neat equipment and both had been applicable to that metallurgy industry treated the proper alignment of bundling cut lengths bar, also is applicable to that other industry treats the proper alignment of bundling cut lengths bar simultaneously.
Description of drawings
Fig. 1 is the structural representation that bar described in the utility model is clapped an embodiment of neat equipment;
Fig. 2 is Fig. 1 birds-eye view;
Fig. 3 is the vibrating mechanism structural representation that the rewinding basket is shaken;
Fig. 4 is the structural representation that bar described in the utility model is clapped neat another embodiment of equipment;
Fig. 5 is a birds-eye view among Fig. 3;
Fig. 6 is the vibrating mechanism structural representation that the rewinding basket is shaken.
Wherein: 1 motor, 2 reductors, 3 eccentric output shafts, 4 piston crank mechanisms, 5 adapter shafts, 6 bearing seats, 7 supports, 8 Der Bremssattels, 9 rolling wheel supports, 10 free rollers, 11 vibration support bodys, 12 firm bankings, 13 hydraulic actuating cylinders, 14 shifting boards, 15 pat hydraulic actuating cylinder, and 16 pat baffle plate, 17 alignment baffle plates, 18 alignment hydraulic actuating cylinders, 19 rollgangs, 20 fixed supports.
The specific embodiment
The specific embodiment of bar described in the utility model being clapped neat equipment below in conjunction with accompanying drawing is described further.
The bar of prior art is clapped neat equipment, comprises collecting the rewinding basket of waiting to clap neat cut lengths bar, is fixedly installed on the registration mechanism and the beater mechanism at these rewinding basket two ends.Described registration mechanism comprises firm banking, and the alignment baffle plate is installed on firm banking; Described beater mechanism comprises firm banking, and cylinder is installed on firm banking, and the cylinder bar of cylinder is connected with the beating baffle plate.During work, the reciprocal expanding-contracting action of cylinder is patted baffle plate an end that is collected in the bar in the rewinding basket is patted, and by continuous beating the other end of bar is leaned the baffle plate that aligns, thereby makes the bar justify align.
Referring to Fig. 1,2,4,5, bar described in the utility model is clapped neat equipment and set up at least one cover vibrating mechanism between the registration mechanism of prior art and beater mechanism.This vibrating mechanism comprises the reductor 2 with eccentric output shaft 3, and an end of the eccentric output shaft 3 of reductor 2 is connected with piston crank mechanism 4, and perhaps the two ends of the eccentric output shaft 3 of reductor 2 are connected with piston crank mechanism 4.The latter can make the bar in the rewinding basket obtain uniform vibratory force.
Described rewinding basket at least one, each rewinding basket comprise cross-sectional plane be the outward-dipping groove shape of ledge vibration support body 11 and with vibration support body 11 bonded assembly Der Bremssattels 8, this Der Bremssattel 8 is connected with adapter shaft 5 by key, this adapter shaft 5 is inserted in the bearing seat 6, and bearing seat 6 is fixedly mounted on the support 7.Like this, whole rewinding frame can shake to and fro around adapter shaft 5.
The quantity of described rewinding basket depends on the length of waiting to collect bar, and the cut lengths of general bar is 3 meters to 12 meters.When being 3 meters, one or two rewinding basket can be set; When being 12 meters, can be provided with 4 to 6 or more at interval.
For easy to operate, registration mechanism and beater mechanism are designed to packaged type, that is: on the firm banking 12 of registration mechanism and beater mechanism, offer chute respectively, alignment baffle plate 17 and shifting board 14 are placed in the chute of firm banking 12 separately, and connect a hydraulic actuating cylinder 13 separately it is controlled.Like this, when carrying bar after collecting bar or clapping together, the alignment baffle plate 17 of registration mechanism and the shifting board 14 of beater mechanism all can shift out control position in time, that is: registration mechanism and beater mechanism depart from the collection mouth of rewinding basket; To be collected in the rewinding basket treat that bundling cut lengths bar is patted the time, the alignment baffle plate 17 of registration mechanism and the shifting board 14 of beater mechanism all can move to control position again easily, guarantee to clap carrying out smoothly of neat work.Like this, just do not need as prior art bar to be carried/gone out to what clap neat station and shift out/go into mechanism, structure is simpler, arranges compactlyer, makes things convenient for bar directly to input or output from the collection mouth of rewinding basket, and is easy to operate, improved production efficiency simultaneously.
The vibrating mechanism that the utility model is set up can improve the neat quality of bat of the cut lengths bar for the treatment of bundling.When need be to being collected in the cut lengths bar for the treatment of bundling in the rewinding basket when clapping neat work, by the vibrating mechanism transmission, the rewinding basket can shake to and fro, certain clearance appears in bar in the rewinding basket each other, and then in shaking by the beating baffle plate 16 of beater mechanism and the mutual action of the baffle plate 17 that aligns of registration mechanism, the cut lengths bar for the treatment of bundling is by marshalling progressively.
Referring to shown in Figure 3, piston crank mechanism 4 can be connected with adapter shaft 5, and the rewinding basket is driven by adapter shaft 5; Referring to shown in Figure 6, piston crank mechanism 4 also can be connected with the fixed support 20 on being arranged on vibration support body 11, and the rewinding basket is then directly driven by crank connecting 4.
Like this, bearing seat 6 in, rotates and then the rewinding basket is shaken to and fro or piston crank mechanism 4 direct drive rewinding baskets when shaking to and fro around adapter shaft 5 when piston crank mechanism 4 drives adapter shafts 5 around adapter shaft 5, bar in the rewinding basket produces to and fro thereupon and rocks, thereby the contact between the minimizing bar makes it to be patted alignment easily.
Piston crank mechanism 4 is to be connected with adapter shaft 5, still is connected the size that depends on required vibratory force with fixed support 20; The former rate of amplitude of rewinding basket waggle is less, and the rate of amplitude of latter's rewinding basket waggle is bigger.Owing to the connection location difference, piston crank mechanism 4 can be two connecting rod mechanisms, as shown in Figure 3, also can be single connecting rod mechanism, as shown in Figure 6 simultaneously.
When the rewinding frame is a plurality of, the Der Bremssattel 8 of each rewinding frame can be installed on the same adapter shaft 5, for example: when having only a cover vibrating mechanism, shown in Fig. 1,2, piston crank mechanism 4 is connected with adapter shaft 5, and this adapter shaft 5 is for running through an axis of all bearing seats 6.Like this, to clap neat equipment overall structure compact more for bar described in the utility model.
The adapter shaft 5 of each rewinding frame also can disconnect mutually, and for example: when vibrating mechanism was many cover, shown in Fig. 4,5, piston crank mechanism 4 was connected with fixed support 20 on the rewinding basket, and the adapter shaft 5 of each rewinding basket can be mutual open circuited minor axis.
When carrying for reducing, the friction force between bar and the vibration support body 11 respectively is provided with rolling wheel support 9 on groove two inwalls of described vibration support body 11, and free roller 10 is installed on it.
The plate that described vibration support body 11 is two " L " shapes is fixed on the Der Bremssattel 8 or for holistic groove and is fixed on the Der Bremssattel 8.The former easy row easy to maintenance.
In addition, be provided with rollgang 19 between each rewinding basket, 2 to 3 the rewinding baskets in perhaps every interval are provided with a rollgang 19.The upper surface of this rollgang 19 is higher than the inside face at the bottom of the rewinding basket, the roller of rollgang 19 can horizontally rotate along the discharging direction, the inside face at the bottom of the bar head scratch rewinding basket in the output procedure is avoided in bar output after both convenient bundled again, prolongs the service life of rewinding basket; Rollgang 19 is also because of the forward or reverse of its drive motor, make its roller horizontal be rotated in the forward and contrarotation between change, can produce certain neat power of auxiliary bat to being in the bar that the waggle formula claps in the neat working process, further improve the utility model bar and clapped the neat efficient of bat of neat equipment and clap neat effect.
During installation, require the collection mouth alignment of each rewinding basket, and guarantee the shifting board 14 of beater mechanism and baffle plate 17 length that the distance between it is a bit larger tham bar when the beating baffle plate 16 that moves on to rewinding basket place, end, beater mechanism is prepared to clap neat work with the baffle plate 17 that aligns of registration mechanism of aliging of registration mechanism.The layout of each rewinding basket need be determined according to the trend of upstream process bar, wherein: when bar is lateral transfer, clap each rewinding basket and bar walking in the neat equipment roller-way is corresponding and dock, that is: guarantee that the collected cut lengths bar for the treatment of bundling can directly tumble in each rewinding basket, shake and clap neat; When bar was vertically conveying, each rewinding basket of clapping in the neat equipment was connected successively with bar walking roller-way, that is: after the collected cut lengths bar for the treatment of bundling of assurance enters each rewinding basket successively, shake and clap neat again.
Be that lateral transfer is an example with the upstream process bar below, that is: the embodiment shown in Fig. 1,2 is an example, specifies bar of the present utility model and claps neat equipment work mode:
Bar by upstream process by crossfeed rewinding basket after, rollgang 19 is holding in the palm the scale bar for the treatment of bundling.At first drive the hydraulic actuating cylinder 13 of beater mechanism and the alignment hydraulic actuating cylinder 18 of registration mechanism, the cylinder bar stretches out, and promotes shifting board 14 and alignment baffle plate 17 respectively, makes the bar end in its aligning rewinding basket.
Then, motor 1 in the Vibration on Start-up mechanism, reductor 2 drive its eccentric output shaft 3 and rotate, and eccentric output shaft 3 drives piston crank mechanism 4 transmissions, it is that axis comes back rotation in certain angle that piston crank mechanism 4 drives adapter shaft 5, and then drive rewinding basket shakes to and fro; When the rewinding basket back and forth shook, the bar in the rewinding basket produced to and fro thereupon and rocks, and the gap occurs between each bar; Drive and pat hydraulic actuating cylinder 15 reciprocal expanding-contracting actions, pat an end of 16 pairs of bars of baffle plate and pat, the other end of the 17 pairs of bars of baffle plate that meanwhile align aligns, and pats repeatedly, the final bar proper alignment that realizes treating bundling.
After treating that the bundling bar is arranged neatly, motor 1 stops, and pats hydraulic actuating cylinder 15 and is in retracted mode again, that is: pat baffle plate 16 and return original position; Hydraulic actuating cylinder 13 and alignment hydraulic actuating cylinder 18 also are in retracted mode respectively again, that is: shifting board 14 and alignment baffle plate 17 are return original position.
At last, can be directly at rollgang 19 enterprising pedestrian worker's bundlings or automatic bundling, bundled bar mouthful directly shifts out bar of the present utility model by rollgang 19 through bringing out of rewinding basket and claps neat equipment, or the bar of marshalling shifts out bar of the present utility model by other starter handling and claps and send into packing process behind the neat equipment and carry out bundling again.
The utility model bar shown in Fig. 4,5 is clapped the utility model bar shown in neat equipment work mode and Fig. 1,2, and to clap neat equipment work mode basic identical, its difference only is: eccentric output shaft 3 drives piston crank mechanism 4 transmissions, and piston crank mechanism 4 directly drives the rewinding basket and shakes to and fro.
Claims (10)
1. a bar is clapped neat equipment, comprise the rewinding basket, be oppositely arranged on the registration mechanism and the beater mechanism of rewinding frame both sides, it is characterized in that: described rewinding basket is at least one, has chute respectively on the firm banking (12) of firm banking of described registration mechanism (12) and beater mechanism, alignment baffle plate (17) and shifting board (14) are fitted in separately the firm banking chute, and are connected with hydraulic actuating cylinder (13) separately; Between described registration mechanism and beater mechanism, also be provided with the vibrating mechanism that at least one cover shakes the rewinding basket, this vibrating mechanism comprise reductor (2) with eccentric output shaft (3) and with the one or both ends bonded assembly piston crank mechanisms (4) of eccentric output shaft (3).
2. bar according to claim 1 is clapped neat equipment, it is characterized in that: described rewinding basket comprises that cross-sectional plane is the vibration support body (11) and the connected Der Bremssattel (8) of the outward-dipping groove shape of ledge, this Der Bremssattel (8) is connected with adapter shaft (5) by key, this adapter shaft (5) be inserted into the hard-wired bearing seat of support (7) (6) in.
3. bar according to claim 2 is clapped neat equipment, it is characterized in that: described piston crank mechanism (4) is connected with described adapter shaft (5) or described piston crank mechanism (4) is connected with fixed support (20) on being arranged on described vibration support body (11).
4. bar according to claim 3 is clapped neat equipment, it is characterized in that: when described rewinding frame was a plurality of, the Der Bremssattel of each rewinding frame (8) was installed in same described adapter shaft (5) described adapter shaft (5) last or each rewinding frame and disconnects mutually.
5. clap neat equipment according to any described bar in the claim 1 to 4, it is characterized in that: respectively be provided with free roller (10) on groove two inwalls of described vibration support body (11).
6. bar according to claim 5 is clapped neat equipment, it is characterized in that: described vibration support body (11) is that the plate of two " L " shapes is fixed on that Der Bremssattel (8) is gone up or is fixed on the Der Bremssattel (8) for holistic groove.
7. bar according to claim 1 and 2 is clapped neat equipment, it is characterized in that: be provided with rollgang (19) between each rewinding basket, 2 to 3 the rewinding baskets in perhaps every interval are provided with a rollgang (19).
8. bar according to claim 3 is clapped neat equipment, it is characterized in that: be provided with rollgang (19) between each rewinding basket, 2 to 3 the rewinding baskets in perhaps every interval are provided with a rollgang (19).
9. bar according to claim 4 is clapped neat equipment, it is characterized in that: be provided with rollgang (19) between each rewinding basket, 2 to 3 the rewinding baskets in perhaps every interval are provided with a rollgang (19).
10. bar according to claim 6 is clapped neat equipment, it is characterized in that: be provided with rollgang (19) between each rewinding basket, 2 to 3 the rewinding baskets in perhaps every interval are provided with a rollgang (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205487641U CN201856921U (en) | 2010-09-30 | 2010-09-30 | Bar beating and aligning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205487641U CN201856921U (en) | 2010-09-30 | 2010-09-30 | Bar beating and aligning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201856921U true CN201856921U (en) | 2011-06-08 |
Family
ID=44102736
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205487641U Expired - Lifetime CN201856921U (en) | 2010-09-30 | 2010-09-30 | Bar beating and aligning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201856921U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101954995A (en) * | 2010-09-30 | 2011-01-26 | 北京京诚瑞信长材工程技术有限公司 | Bar beating and aligning device |
-
2010
- 2010-09-30 CN CN2010205487641U patent/CN201856921U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101954995A (en) * | 2010-09-30 | 2011-01-26 | 北京京诚瑞信长材工程技术有限公司 | Bar beating and aligning device |
| CN101954995B (en) * | 2010-09-30 | 2013-05-29 | 北京京诚瑞信长材工程技术有限公司 | Bar beating and aligning device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110608 Effective date of abandoning: 20130529 |
|
| RGAV | Abandon patent right to avoid regrant |