CN201833532U - Die pressing frame device - Google Patents
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- CN201833532U CN201833532U CN201020571440XU CN201020571440U CN201833532U CN 201833532 U CN201833532 U CN 201833532U CN 201020571440X U CN201020571440X U CN 201020571440XU CN 201020571440 U CN201020571440 U CN 201020571440U CN 201833532 U CN201833532 U CN 201833532U
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Abstract
一种模具压框装置,其中,所述模具压框装置包括:上模、上模压框、下模、下模压框、固定在下模上并用于升降下模压框的下模执行机构以及固定在上模上并可使上模压框和上模相对自由滑动的上模导向机构,下模执行机构与下模压框固定连接,上模导向机构与上模压框固定连接。本实用新型的模具压框装置设置了上模导向机构,从而使得上模压框和上模可以相对滑动,当上模压框和下模压框接触后,上模压框相对于上模即可向上滑动,即材料先被上模均匀拉伸再在上模和下模的作用下成型,所以本实用新型的模具压框装置可使产品的厚度更加均匀。
A mold pressing frame device, wherein the mold pressing frame device includes: an upper mold, an upper mold pressing frame, a lower mold, a lower mold pressing frame, a lower mold actuator fixed on the lower mold and used for lifting the lower mold pressing frame, and a lower mold actuator fixed on the upper mold pressing frame. There is an upper mold guiding mechanism on the mold that can make the upper mold pressing frame and the upper mold relatively freely slide, the lower mold actuator is fixedly connected with the lower mold pressing frame, and the upper mold guiding mechanism is fixedly connected with the upper mold pressing frame. The mold pressing frame device of the utility model is provided with an upper mold guiding mechanism, so that the upper mold pressing frame and the upper mold can slide relatively. When the upper mold pressing frame and the lower mold pressing frame are in contact, the upper mold pressing frame can slide upward relative to the upper mold. That is to say, the material is uniformly stretched by the upper die and then formed under the action of the upper die and the lower die, so the die frame pressing device of the utility model can make the thickness of the product more uniform.
Description
技术领域technical field
本实用新型涉及一种模具压框装置。The utility model relates to a die frame pressing device.
背景技术Background technique
汽车行李箱装饰用的行李箱护面一般采用PP板热材冷压成型。由于行李箱形状复杂,材料拉伸深度较大,一旦形成局部不均匀拉伸的话材料就会被拉破。而由于行李箱护面形状过于复杂生产过程中又极易产生局部不均匀拉伸。在以前的生产中为了避免拉破,只能是提高PP板材原材料的厚度来避免拉破,这样就大大增加了产品的制造成本,降低了产品的竞争力。The trunk cover for car trunk decoration is generally formed by cold pressing of PP board hot material. Due to the complex shape of the suitcase and the large stretching depth of the material, once the local uneven stretching is formed, the material will be torn. And because the shape of the luggage cover is too complicated, it is easy to produce local uneven stretching during the production process. In the previous production, in order to avoid tearing, the only way to avoid breaking was to increase the thickness of the PP sheet raw material, which greatly increased the manufacturing cost of the product and reduced the competitiveness of the product.
如图1所示,现有技术提供了一种模具压框装置,包括:上模气缸100、上模200、上模压框300、下模压框400、下模500和下模气缸600,上模气缸100固定在上模200上,下模气缸600固定在下模上,上模气缸100的活塞杆与上模压框300固定连接,上模气缸100用于下模气缸600的活塞杆与下模压框400固定连接,在上模200上有产品的型面,在下模500上也对应设置有产品的型面。该模具压框装置在合模过程中,上模气缸100推动上模压框300向下运动,下模气缸600推动下模压框400向上运动,上模200在压力机的带动下逐渐向下运动,上模压框300和下模压框400逐渐接触并拉紧材料板,由于压力机的压力远远大于下模气缸600提供的支撑力,当上模继续下移时,上模100和上模压框300把下模压框400逐渐压到极限位置(即下模气缸600的活塞杆逐渐退回下模气缸600内),在此过程中,材料板也随着上模压框300和下模压框400向下运动,这样会使材料板过早的与下模接触。由于行李箱类产品的型面复杂、落差大,一些锋利的突起(即挂料点)会将材料紧紧挂住,在上模产品成型时由于材料被挂后整个材料板无法整体自由拉伸而只能在挂料点之间拉伸,所以会造成整个产品厚度不均匀而产生破裂。As shown in Figure 1, the prior art provides a mold pressing frame device, including:
发明内容Contents of the invention
本实用新型为解决现有技术中模具压框装置易造成产品厚度不均匀的技术问题,提供一种可使产品厚度均匀的模具压框装置。The utility model aims to solve the technical problem that the mold pressing device in the prior art easily causes uneven product thickness, and provides a mold pressing device which can make the product thickness uniform.
一种模具压框装置,其中,所述模具压框装置包括:上模、上模压框、下模、下模压框、固定在下模上并用于升降下模压框的下模执行机构以及固定在上模上并可使上模压框和上模相对自由滑动的上模导向机构,下模执行机构与下模压框固定连接,上模导向机构与上模压框固定连接。A mold pressing frame device, wherein the mold pressing frame device includes: an upper mold, an upper mold pressing frame, a lower mold, a lower mold pressing frame, a lower mold actuator fixed on the lower mold and used for lifting the lower mold pressing frame, and a lower mold actuator fixed on the upper mold pressing frame. There is an upper mold guiding mechanism on the mold that can make the upper mold pressing frame and the upper mold relatively freely slide, the lower mold actuator is fixedly connected with the lower mold pressing frame, and the upper mold guiding mechanism is fixedly connected with the upper mold pressing frame.
进一步地,所述下模执行机构包括至少三个下模气缸,所述下模气缸均固定在下模上,下模气缸的活塞杆均与下模压框固定连接。Further, the lower mold actuator includes at least three lower mold cylinders, all of which are fixed on the lower mold, and the piston rods of the lower mold cylinders are all fixedly connected to the lower mold pressing frame.
所述上模导向机构包括导向座和导向杆,所述导向座固定在上模上,所述导向杆穿过所述导向座,所述导向杆的一端设置有防止导向杆脱出导向座的防脱机构,所述导向杆的另一端与上模压框固定连接。The guide mechanism of the upper mold includes a guide seat and a guide rod, the guide seat is fixed on the upper die, the guide rod passes through the guide seat, and one end of the guide rod is provided with an anti-lock to prevent the guide rod from detaching from the guide seat. The detachment mechanism, the other end of the guide rod is fixedly connected with the upper molding frame.
所述导向座包括固定块和导向块,所述固定块固定在上模上,所述导向块固定在固定块上,所述导向块上设置有导向孔,所述导向杆穿过导向孔与上模压框固定连接。The guide seat includes a fixed block and a guide block, the fixed block is fixed on the upper mold, the guide block is fixed on the fixed block, the guide block is provided with a guide hole, and the guide rod passes through the guide hole and The upper molded frame is fixedly connected.
所述固定块和导向块一体成型。The fixed block and the guide block are integrally formed.
所述固定块与上模螺栓连接。The fixed block is bolted to the upper die.
所述防脱结构为凸起、销钉或螺母。The anti-off structure is a protrusion, a pin or a nut.
所述导向杆与上模压框螺纹连接。The guide rod is threadedly connected with the upper molding frame.
所述导向杆为圆杆,导向孔为圆孔,所述导向杆的直径小于导向孔的直径。The guide rod is a round rod, the guide hole is a round hole, and the diameter of the guide rod is smaller than the diameter of the guide hole.
本实用新型的模具压框装置设置了上模导向机构,从而使得上模压框和上模可以相对自由滑动,当上模压框和下模压框接触后,上模压框相对于上模即可向上滑动,即材料先被上模均匀拉伸再在上模和下模的作用下成型,所以本实用新型的模具压框装置可使产品的厚度更加均匀。The mold pressing frame device of the utility model is provided with an upper mold guiding mechanism, so that the upper mold pressing frame and the upper mold can slide relatively freely, and when the upper mold pressing frame and the lower mold pressing frame are in contact, the upper mold pressing frame can slide upward relative to the upper mold , That is to say, the material is uniformly stretched by the upper mold and then formed under the action of the upper mold and the lower mold, so the mold pressing device of the utility model can make the thickness of the product more uniform.
附图说明Description of drawings
图1是现有技术提供的模具压框装置的示意图;Fig. 1 is the schematic diagram of the mold pressing frame device that prior art provides;
图2是本实用新型实施例提供的模具压框装置的初始状态的示意图;Fig. 2 is a schematic diagram of the initial state of the mold pressing frame device provided by the embodiment of the present invention;
图3是本实用新型实施例提供的模具压框装置的上模压框和下模压框接触时的状态示意图;Fig. 3 is a schematic diagram of the state when the upper mold pressing frame and the lower mold pressing frame of the mold pressing frame device provided by the embodiment of the utility model are in contact;
图4是本实用新型实施例提供的模具压框装置的导向座滑到导向杆最低端的状态示意图;Fig. 4 is a schematic diagram of the state in which the guide seat of the mold press frame device provided by the embodiment of the present invention slides to the lowest end of the guide rod;
图5是本实用新型实施例提供的模具压框装置的产品成型时的状态示意图;Fig. 5 is a schematic diagram of the state when the product of the mold pressing frame device provided by the embodiment of the present invention is formed;
图6是本实用新型实施例提供的模具压框装置的导向座的示意图;Fig. 6 is a schematic diagram of the guide seat of the die frame pressing device provided by the embodiment of the present invention;
图7是本实用新型实施例提供的模具压框装置的导向杆的示意图。Fig. 7 is a schematic diagram of the guide rod of the die frame pressing device provided by the embodiment of the present invention.
具体实施方式Detailed ways
为了使本实用新型所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects solved by the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
根据本实用新型的一种实施方式,如图2-7所示,一种模具压框装置,其中,该模具压框装置包括:上模1、上模压框2、下模5、下模压框6、固定在下模5上并用于升降下模压框6的下模执行机构4以及固定在上模1上并可使上模压框2和上模1相对自由滑动的上模导向机构3,下模执行机构4与下模压框6固定连接,上模导向机构3与上模压框2固定连接。According to an embodiment of the present utility model, as shown in Figure 2-7, a mold pressing frame device, wherein, the mold pressing frame device includes:
进一步地,下模执行机构4包括至少三个下模气缸,下模气缸均固定在下模5上,下模气缸的活塞杆均与下模压框6固定连接。Further, the
所有的下模气缸的型号相同,且不共线设置,即下模压框6依靠各个下模气缸固定支撑,当给下模气缸供气时,下模压框6在下模气缸活塞杆的推动下向上升起。All the lower mold cylinders are of the same model and are not collinearly set, that is, the lower mold pressing
下模气缸的活塞杆可以通过各种合适的方式与下模压框6固定连接,如焊接、螺纹连接等。The piston rod of the lower mold cylinder can be fixedly connected with the lower mold pressing
上模导向机构3包括导向座7和导向杆8,导向座7固定在上模1上,导向杆8穿过导向座7,导向杆8的一端设置有防止导向杆8脱出导向座7的防脱结构81,导向杆8的另一端与上模压框2固定连接。Upper
进一步地,如图6和图7所示,导向座7包括固定块71和导向块72,固定块71固定在上模1上,导向块72固定在固定块71上,导向块72上设置有导向孔73,导向杆8穿过导向孔73与上模压框2固定连接。Further, as shown in Figure 6 and Figure 7, the
固定块71用于将导向块72固定到上模1上,固定块71和导向块72可以为各种合适的形状,如可以为方形或长方形等。The
固定块71和导向块72可以通过各种合适的方式固定在一起,如通过焊接、螺栓连接、一体成型等,为了减少加工工艺,优选地,固定块71和导向块72一体成型。The
固定块71可以通过各种合适的方式固定到上模1上,如可以通过焊接、螺栓连接等,为了便于连接调整,优选地,固定块71与上模1螺栓连接。The
防脱结构81可以采用各种合适的结构来实现,如防脱结构81可以为凸起、销钉或螺母,只要可以防止导向杆8与导向座7完全脱离即可。The
导向杆8可以通过各种合适的方式与上模压框2连接,如可以通过焊接、螺纹连接等,为了便于后期维护,优选地,导向杆8与上模压框2螺纹连接。The
导向孔73可以为各种合适的形状,如可以为圆形、方形等,导向杆8的形状与导向孔73的形状一致,以便于导向杆8在导向孔73中滑动。The
为了便于加工,优选地,导向杆8为圆杆,导向孔73为圆孔。为了更加方便导向杆8的滑动,优选地,导向杆8的直径小于导向孔73的直径。In order to facilitate processing, preferably, the
导向杆8上的凸起可以对应为圆形凸起,即圆形凸起的直径大于导向杆8的直径。The protrusion on the
本领域技术人员可以根据需要合理设置下模执行机构4和上模导向机构3的个数,由于上模压框2和下模压框6一般为长方形或方形,优选地,下模执行机构4和上模导向机构3均为4个并且分别沿下模压框6和上模压框2的周边均匀设置或者根据受力情况合理布置。Those skilled in the art can reasonably set the number of the
如图2-5所示,其中图中的虚线表示产品的型面,根据本实用新型的一种实施方式,本实用新型的模具压框装置的工作过程如下:As shown in Figure 2-5, the dotted line in the figure represents the profile of the product. According to an embodiment of the utility model, the working process of the mold pressing device of the utility model is as follows:
初始状态时,控制下模气缸充气,下模气缸的活塞杆推动下模压框6向上运动直到下模气缸的活塞杆完全伸出。由于上模压框2的自身重力作用,且导向杆8和导向座7可以相对自由滑动,上模压框2向下滑动,直到导向座7的导向块72接触到导向杆8上的防脱结构81(凸起)。During the initial state, the air cylinder of the lower mold is controlled to inflate, and the piston rod of the lower mold cylinder pushes the lower mold
此时,可以将材料板如PP板加热后放置到下模压框6上。上模1在压力机的带动下缓慢下移,当上模压框2和下模压框6接触时,上模压框2和下模压框6配合夹紧材料板。At this time, the material plate, such as a PP plate, can be heated and placed on the
此后,上模1继续下移,导向座7沿导向杆8向下运动即上模压框2相对上模1向上运动(此时,上模压框2是不动的,上模压框2和下模压框6一直接触),材料板逐渐拉伸贴合上模1的型面,当导向座7滑动到导向杆8的最下端(即螺纹端)时,材料板基本上与上模1的型面贴合。Thereafter, the
之后,上模1进一步下移,由于压力机的压力远大于下模气缸提供的推力,所以此时上模压框2和下模压框6一起向下移动,材料板逐渐接触下模5的型面,最后,上模1和下模5贴合,材料板被压成型。Afterwards, the
本实用新型的模具压框装置在工作过程中,由于材料板先被上模1拉伸,当接触到下模5以及之后的贴合过程中,挂料点对材料板的拉伸的影响已经大大降低,所以,产品的厚度更加均匀,不会存在材料拉破的现象,有效提高了产品的质量;同时,不用为了防止材料拉破而加厚材料,所以也有效降低了成本。During the working process of the die frame pressing device of the present utility model, since the material plate is first stretched by the
本实用新型的模具压框装置设置了上模导向机构3,从而使得上模压框2和上模1可以相对滑动,当上模压框2和下模压框6接触后,上模压框2相对于上模1即可向上滑动,即材料先被上模1均匀拉伸再在上模1和下模5的作用下成型,所以本实用新型的模具压框装置可使产品的厚度更加均匀。The mold pressing frame device of the utility model is provided with an upper
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102689329A (en) * | 2012-05-26 | 2012-09-26 | 无锡吉兴汽车声学部件科技有限公司 | Built-in varying press plate mechanism of mold for products including sound-insulation pads |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102689329A (en) * | 2012-05-26 | 2012-09-26 | 无锡吉兴汽车声学部件科技有限公司 | Built-in varying press plate mechanism of mold for products including sound-insulation pads |
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Assignee: BYD Automobile Co., Ltd Assignor: Biyadi Co., Ltd. Contract record no.: 2011440020544 Denomination of utility model: Die pressing frame device Granted publication date: 20110518 License type: Exclusive License Record date: 20111230 |
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