CN201827467U - Novel air supply regulation valve - Google Patents

Novel air supply regulation valve Download PDF

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Publication number
CN201827467U
CN201827467U CN2010202972043U CN201020297204U CN201827467U CN 201827467 U CN201827467 U CN 201827467U CN 2010202972043 U CN2010202972043 U CN 2010202972043U CN 201020297204 U CN201020297204 U CN 201020297204U CN 201827467 U CN201827467 U CN 201827467U
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CN
China
Prior art keywords
valve
sandwich
check
wind
diaphragm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2010202972043U
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Chinese (zh)
Inventor
赵明
刘文胜
谢剑锋
程平
刘新建
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CRRC Taiyuan Co Ltd
Original Assignee
Taiyuan Railway Transportation Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taiyuan Railway Transportation Equipment Co Ltd filed Critical Taiyuan Railway Transportation Equipment Co Ltd
Priority to CN2010202972043U priority Critical patent/CN201827467U/en
Application granted granted Critical
Publication of CN201827467U publication Critical patent/CN201827467U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Valves And Accessory Devices For Braking Systems (AREA)
  • Check Valves (AREA)

Abstract

The utility model belongs to the technical field of valve elements for railway wagon, in particular to a novel air supply regulation valve. The utility model solves the problems that the existing air supply regulation valve arranged on a hopper car is unreliable, is inconvenient to dismount or install and is unfavorable for commercialization. The novel air supply regulation valve comprises a valve body, an air inflation valve part and a check valve part, wherein the air inflation valve part and the check valve part are both in sandwich valve structures, the air inflation valve part comprises a membrane screw nut, the membrane screw nut is in an inner cavity structure, an air inflation sandwich valve is arranged in the membrane screw nut, the check valve part comprises a check sandwich valve, the bottom of the check sandwich valve is provided with a conical groove and is placed on a conical bulge arranged on the top of a sandwich valve guide rod, and a check valve spring is sheathed on the sandwich valve guide rod. The utility model has the beneficial effects that the standardization factor is improved, the period is shortened, the cost is reduced, the service life of the air supply regulation valve is prolonged, through the connection mode of a flange, the assembly efficiency and the assembly quality of the whole hopper car air control system are improved, and the daily use, maintenance and overhaul are convenient.

Description

Novel to wind adjustment valve
Technical field
The utility model belongs to the technical field of railway freight-car with valve member, is specifically related to a kind of novel to wind adjustment valve.
Background technique
Domestic existing ballast hopper waggon and coal hopper car wind control system dress usefulness adjust valve to wind, the part accessory is repaiied the rate of changing when maintenance higher.It is unreliable to adjust valve to wind in vehicle utilization process.Air intake and the outlet air end of adjusting valve to wind adopt tapered thread, the dismounting inconvenience, and packaging efficiency is low, and is unfavorable for reliable sealing, also is unfavorable for the commercialization that component are made, and can not satisfy and paint earlier the technological requirement of afterwards assembling.
Summary of the invention
The utility model is unreliable to wind adjustment valve on the existing hopper wagon in order to solve, dismounting is inconvenient and be unfavorable for commercial problem, provides a kind of novel to wind adjustment valve.
The utility model adopts following technological scheme to realize:
Novel to wind adjustment valve, comprise on valve body and the valve body adjustment pressure mechanism installed from top to bottom, fill air-valve portion and safety check portion, the intake grill place of valve body is provided with dust filter, it is characterized in that filling air-valve portion and safety check portion all is the sandwich valve structure, fill air-valve portion and comprise diaphragm packing ring, diaphragm, diaphragm trim ring, diaphragm nut and the valve seat that is arranged at adjustment pressure mechanism below from top to bottom, the diaphragm nut is an inner-cavity structure, and the interior setting of diaphragm nut is filled the wind sandwich valve and fixed by sandwich valve spring and back-up ring; Safety check portion comprises non-return sandwich valve, sandwich valve guide rod and the check-valve cap that is arranged at the valve seat below from top to bottom, non-return sandwich valve bottom is provided with on the tapered protrusion that conical socket is positioned over sandwich valve guide rod top, sheathed check-valve spring on the sandwich valve guide rod, valve seat all is the arc surface of projection on the platform with filling the annular flange flange that wind sandwich valve and non-return sandwich valve contact.The interface of valve body and exterior line is a flange-interface.
The utlity model has following beneficial effect:
1, the general or similar of accessory of many accessories of the utility model and old type valve, use existing component to greatest extent, improve normalisation coefft, shortened the cycle and reduced cost, made full use of the component in the old type valve, and indivedual old parts have been processed into the required part of new valve.
2, in order to improve the workmanship of product, novel valve body, valve seat to wind adjustment valve adopted metal-cored the casting.After improving casting technique, improved castability.
3, adopt the structure shape of sandwich valve and optimization and sandwich valve contact structures, improved the working life of adjusting valve to wind.
4, interface adopts the flange connection identical with motor vehicle braking system, by the change of Placement, has improved the packaging efficiency and the assembling quality of whole vehicle wind control system, makes things convenient for daily utilization, maintenance and maintenance.
Description of drawings
Fig. 1 is a structural representation of the present utility model
Fig. 2 is the structural representation that fills air-valve portion
Fig. 3 is the structural representation of dust filter
Fig. 4 is the structural representation of safety check portion
Among the figure: 1-adjusts pressure mechanism, and 2-fills air-valve portion, the 3-dust filter, and 4-safety check portion, the 5-valve body, the 6-spring case, the 7-nut,
2.1-the sandwich valve spring, 2.2-diaphragm packing ring, the 2.3-diaphragm, 2.4-diaphragm trim ring, 2.5-diaphragm nut, the 2.6-back-up ring, 2.7-valve seat, 2.8-fill the wind sandwich valve
3.1-the dust filter net lid, the 3.2-sealing gasket, the 3.3-liner, the 3.4-dust filter net,
4.1-sealing gasket, 4.2-check-valve cap, 4.3-sandwich valve guide rod, 4.4-check-valve spring, 4.5-non-return sandwich valve.
Embodiment
In conjunction with the accompanying drawings embodiment of the present utility model is described further.
1, Placement
At present, the braking system of various car generally all adopts flange connection, compares with former taper pipe thread Placement, and the sealing of flange connection and reliability are all than higher.Therefore, the novel interface employing flange-interface of adjusting valve and pipeline to wind.
2, adjust opening of valves, closing pressure to wind
The existing cracking pressure of adjusting valve to wind is 420Kpa, and utilization for many years facts have proved the Security not influence of this cracking pressure to braking system, also can satisfy storage reservoir in the wind control system filled the wind requirement.Therefore, novel cracking pressure to wind adjustment valve still is defined as 420Kpa.After adjusting filling air-valve and opening of valve to wind, filling air-valve upper pressure air can fluctuate, when closing pressure during less than cracking pressure, can guarantee to fill air-valve can frequently not open and close when pressure air fluctuates, consider the influence of being filled air-valve and valve base sealing area, fill the air-valve closing pressure and be defined as 400KPa.
3, material
Because grey cast iron has good flowability, body shrinks and linear shrinkage is little, shock absorption is good, can reduce the casting defect of air flue in the cast valve during casting.Therefore, novel valve body to wind adjustment valve is selected the grey cast iron casting for use.
Because brass has good flowability, wear-resisting, corrosion resistance, the material of adjusting parts such as valve interior diaphragm nut and valve seat to wind adopts brass material.
Filter screen adopts powdered metallurgical material in the dust filter, and this material has breathability, filter precision height, and characteristics such as good anti-corrosion and heat resistance can improve the cleanliness of pressure air.
Rubber parts adopts matured product or the material on China's brake in sandwich valve and the valve body, can improve usability and the working life of adjusting valve to wind.
4, main structure
Novel to wind adjust valve by fill air-valve portion 2, safety check portion 4, adjust pressure mechanism 1 and dust filter 3 four parts and valve body 5, spring case 6, nut 7 form.
Adjusting pressure mechanism 1 is made up of adjustment screw, adjustment spring, spring seat, set screw nut.
Fill air-valve portion 2 by diaphragm packing ring 2.2, diaphragm 2.3, diaphragm trim ring 2.4, back-up ring 2.6, fill wind sandwich valve 2.8, sandwich valve spring 2.1, diaphragm nut 2.5, valve seat 2.7 and constitute.Be the charging efficiency of assurance sealing and this valve of raising, fill the former needle valve structure of air-valve portion 2 cancellations, diaphragm nut 2.5 is designed to inner-cavity structure, fill wind sandwich valve 2.8 and place in the diaphragm nut 2.5, lean on guiding groove and sandwich valve spring 2.1, back-up ring 2.6 to fix.Valve seat 2.7 with fill wind sandwich valve 2.8 surface of contact annular flange flange and be designed to arc surface (R0.5), and arc surface is designed to the projection on the platform.This design can guarantee sandwich valve and the closely connected function well of valve seat, eliminates and sews phenomenon.According to force analysis, by the cracking pressure of the effective active area of now using lamina membranacea and 420KPa, the rigidity of adjusting spring must design very greatly.Therefore, the assembling pressure of adjusting spring can not directly act on the vent valve, in order to avoid diaphragm is produced destruction.For this reason, the outer rim of diaphragm nut must contact with valve seat planes during assembling, to bear the assembling pressure of adjusting spring.This structure to accuracy of manufacturing require relatively low, thereby enhance productivity.
Safety check portion 4 is made of sealing gasket 4.1, check-valve cap 4.2 and valve seat, non-return sandwich valve 4.5, sandwich valve guide rod 4.3, check-valve spring 4.4.Non-return sandwich valve 4.5 adopts the sandwich valve that generally uses in the present novel brake, and its rubber is the oil resistant arctic rubber, and good springiness, surperficial toughness height, active area are big.The annular flange flange that valve seat contacts with non-return sandwich valve 4.5 is designed to arc surface (R0.5), and arc surface is designed to the projection on the platform, sealing area increase like this, stressed corresponding the reducing of unit area.4.3 of non-return sandwich valve 4.5 and sandwich valve guide rods are mutually independently, a conical socket is arranged at non-return sandwich valve 4.5 bottoms, be placed on the pyramidal projections on sandwich valve guide rod 4.3 tops, non-return sandwich valve 4.5 can be made trace to any direction and tilt, even the annular contact plane of valve seat and sandwich valve guide rod 4.3 out of plumb, also can not influence the sealability of safety check, this structure can guarantee between safety check and the valve seat reliably closely connected.In order to make sandwich valve more stable, sandwich valve guide rod 4.3 head design have rib.Sandwich valve guide rod 4.3 is less with the gap of check-valve cap 4.2 pilot holes, has both guaranteed that sandwich valve guide rod 4.3 was up and down flexible, can play effective leading role again.Check-valve cap 4.2 adopts O shape rubber seal with the sealing of valve body 5, and sealability is better.
Set up dust filter 3 at the intake grill place, further improve by adjust the air purity of valve, the life cycle that prolongs this valve to wind.Dust filter is made of dust filter net lid, sealing gasket, liner, dust filter net.

Claims (2)

1. novelly adjust valve for one kind to wind, comprise the adjustment pressure mechanism of installing on valve body (5) and the valve body (5) (1) from top to bottom, fill air-valve portion (2) and safety check portion (4), the intake grill place of valve body (5) is provided with dust filter (3), it is characterized in that filling air-valve portion (2) and safety check portion (4) all is the sandwich valve structure, fill air-valve portion (2) and comprise the diaphragm packing ring (2.2) that is arranged at adjustment pressure mechanism (1) below from top to bottom, diaphragm (2.3), diaphragm trim ring (2.4), diaphragm nut (2.5) and valve seat (2.7), diaphragm nut (2.5) is an inner-cavity structure, is provided with in the diaphragm nut (2.5) to fill wind sandwich valve (2.8) and fixing by sandwich valve spring (2.1) and back-up ring (2.6); Safety check portion (4) comprises non-return sandwich valve (4.5), sandwich valve guide rod (4.3) and the check-valve cap (4.2) that is arranged at valve seat (2.7) below from top to bottom, non-return sandwich valve (4.5) bottom is provided with on the tapered protrusion that conical socket is positioned over sandwich valve guide rod (4.3) top, sandwich valve guide rod (4.3) is gone up sheathed check-valve spring (4.4), and valve seat (2.7) all is an arc surface protruding on the platform with filling the annular flange flange that wind sandwich valve (2.8) and non-return sandwich valve (4.5) contact.
2. according to claim 1 novel to wind adjustment valve, it is characterized in that the valve body (5) and the interface of exterior line are flange-interface.
CN2010202972043U 2010-08-16 2010-08-16 Novel air supply regulation valve Expired - Lifetime CN201827467U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010202972043U CN201827467U (en) 2010-08-16 2010-08-16 Novel air supply regulation valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010202972043U CN201827467U (en) 2010-08-16 2010-08-16 Novel air supply regulation valve

Publications (1)

Publication Number Publication Date
CN201827467U true CN201827467U (en) 2011-05-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2010202972043U Expired - Lifetime CN201827467U (en) 2010-08-16 2010-08-16 Novel air supply regulation valve

Country Status (1)

Country Link
CN (1) CN201827467U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103047460A (en) * 2012-12-20 2013-04-17 浙江元曜阀业有限公司 Combined dome pressure regulating valve
CN106763935A (en) * 2016-12-24 2017-05-31 天津大学 The one-way non-return wind valve device in the adjustable non-return direction of right angle setting of synchronizing wheel control
CN114352781A (en) * 2022-03-17 2022-04-15 中车太原机车车辆有限公司 Air supply adjusting valve for railway freight car

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103047460A (en) * 2012-12-20 2013-04-17 浙江元曜阀业有限公司 Combined dome pressure regulating valve
CN106763935A (en) * 2016-12-24 2017-05-31 天津大学 The one-way non-return wind valve device in the adjustable non-return direction of right angle setting of synchronizing wheel control
CN114352781A (en) * 2022-03-17 2022-04-15 中车太原机车车辆有限公司 Air supply adjusting valve for railway freight car
CN114352781B (en) * 2022-03-17 2022-06-24 中车太原机车车辆有限公司 Air supply adjusting valve for railway freight car

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP03 Change of name, title or address

Address after: 030024 No. 129 Xinghua West Street, Wan Berlin District, Shanxi, Taiyuan

Patentee after: CRRC TAIYUAN CO., LTD.

Address before: 030009 No. 10 Jiefang North Road, Shanxi, Taiyuan

Patentee before: Taiyuan Rail Traffic Equipment Co., Ltd.

CX01 Expiry of patent term

Granted publication date: 20110511

CX01 Expiry of patent term