CN201824017U - Aluminium honeycomb band saw cutting machine - Google Patents
Aluminium honeycomb band saw cutting machine Download PDFInfo
- Publication number
- CN201824017U CN201824017U CN2010205303101U CN201020530310U CN201824017U CN 201824017 U CN201824017 U CN 201824017U CN 2010205303101 U CN2010205303101 U CN 2010205303101U CN 201020530310 U CN201020530310 U CN 201020530310U CN 201824017 U CN201824017 U CN 201824017U
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- saw
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- guider
- saw frame
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Abstract
The utility model discloses an aluminium honeycomb band saw cutting machine, which comprises a base, wherein a first linear guide rail is arranged on the base along the Y direction, and a saw frame is arranged on the first linear guide rail. The utility model is characterized in that one side of the saw frame is provided with a feeding work table which is parallel to the saw frame, the feeding work table is connected with a feeding device, and the saw frame is connected with a saw frame feeding device. The aluminium honeycomb band saw cutting machine has higher saw cutting precision and can simultaneously saw and cut overlaid 2-3 material blocks, thus the production efficiency is improved.
Description
Technical field
The present invention relates to a kind of aluminium honeycomb band saw sawing machine, belong to the cutting mechanics technical field.
Background technology
The aluminum current cellular application more and more widely, manufacturer is also more and more.By the understanding to each manufacturer, nearly all producer also is that the most important operation all adopts the easy sawing device of self-control to finish for the last procedure of aluminium honeycomb.The use of these simple machines is bigger to waste of material, and dimensional accuracy control is bad, heavier other all manual the finishing of process of work load except saw, and it is pretty troublesome to operate, and the dust environmental pollution is serious.Concrete technology is: the operating platform of putting sawing device through the aluminum honeycomb panel piece (an about 100KG is heavy) of gluing HTHP moulding, the size of sawing realizes by artificial adjustment backer, each size of adjusting need spend a period of time and adjust to the right place by the examination saw, and this is to lose time very much and material.Adjusting needs behind the backer two workmans to come heavy plate push-tight to begin sawing then to the backer.Simple machine scarcely has dust exhaust apparatus and can cause sawdust to dance in the air all over the sky in the sawing process, thus general producer all be equipment every in cubicle, the people goes wrong for equipment in the process like this and has in time controlled with regard to very difficult the room outside in the sawing process.Behind the intact aluminium honeycomb of every again saw, need measure check and approve size whether meet standard (aluminium honeycomb sawing size is ± 0.15mm), deviation just need be adjusted the location backer greatly again, and Here it is, and very big disadvantage can cause the very big waste of material, and work efficiency is not high yet.Also need the circular saw head has been returned to the cutter place this moment, lean on again two workmans together the plate push-tight to locating the backer, carry out sawing again.
Summary of the invention
Technical problem to be solved by this invention provides a kind of sawing machine of realizing the aluminium honeycomb is carried out auto slice, and improves cutting accuracy.
For solving the problems of the technologies described above, the invention provides a kind of aluminium honeycomb band saw sawing machine, comprise base, the Y direction is provided with first line slideway in the base upper edge, saw frame is arranged on first line slideway, it is characterized in that: be arranged with the feeding workbench in parallel in saw frame one side and saw frame, the feeding workbench links to each other with the feeding apparatus for feeding; Described saw frame links to each other with the saw frame apparatus for feeding.
Aforesaid aluminium honeycomb band saw sawing machine, it is characterized in that: described feeding apparatus for feeding comprises first screw mandrel that links to each other with the feeding workbench, described first screw mandrel links to each other with the feeding motor, described feeding workbench feeds and moves along being arranged at second line slideway on the base, to layout, described feeding motor links to each other with numerical control device described second line slideway along X.
Aforesaid aluminium honeycomb band saw sawing machine, it is characterized in that: the saw frame apparatus for feeding comprises second screw mandrel that links to each other with saw frame, and described second screw mandrel feeds motor with saw frame and links to each other, and described saw frame feeds motor and links to each other with numerical control device.
Aforesaid aluminium honeycomb band saw sawing machine is characterized in that: also comprise the saw band guider.
Aforesaid aluminium honeycomb band saw sawing machine, it is characterized in that: described saw band guider comprises guider and following guider, described guider down is fixed on the bottom of saw frame, last guider is arranged at the top of saw frame and can adjusts the position up and down, and last guider is corresponding with the band saw position with following guider.
Aforesaid aluminium honeycomb band saw sawing machine is characterized in that: described guider down comprises the base plate that is fixed in base, and two following directive wheels be arranged in parallel on base plate.
Aforesaid aluminium honeycomb band saw sawing machine is characterized in that: the described guider of going up comprises that two are gone up directive wheel, and last directive wheel is installed on the support, and support is arranged on the sliding seat, and support links to each other with screw mandrel, and described sliding seat is installed on saw frame top.
Aforesaid aluminium honeycomb band saw sawing machine, it is characterized in that: described saw frame comprises driving wheel and driven pulley, links to each other by band saw between driving wheel and the driven pulley, described driving wheel links to each other with reductor.
Aforesaid aluminium honeycomb band saw sawing machine, it is characterized in that: hold down gag on the material is set on the top of saw frame, the described hold down gag of going up comprises the crossbeam that be arranged in parallel with band saw, described crossbeam is provided with a plurality of hydraulic jacks that compress, respectively compress hydraulic jack and link to each other, respectively compress hydraulic jack and link to each other with the hydraulic fluid tank that is positioned at the base bottom with pressing plate.
Aforesaid aluminium honeycomb band saw sawing machine, it is characterized in that: also comprise the saw band tensioning apparatus, described saw band tensioning apparatus is positioned at the top of saw frame, comprise sliding seat, described sliding seat links to each other with hydraulic jack, the axle of driven pulley is mounted on the sliding seat, upwards receives sliding seat lifting driven pulley during hydraulic jack work and makes the saw band tensioning.
The beneficial effect that the present invention reached:
The present invention leans on the machine self-feeding after once plate being put feeding platform, each sawing size all is to take numerical control to control feeding not adopt artificial dead backer, precision can reach ± 0.1mm, and sawing process is to compress comprising automatically of automation, sawing, unclamp, get material, automatic withdrawal, self-feeding automatically, begin the sawing process of next round after compressing automatically fully.These needs a workman operate, and work load is also heavy, and machine also has dust exhaust apparatus and reduced the influence of dust to environment to a great extent.It is bigger than normal to the invention solves the loss of disk sawing aluminium honeycomb, saved the loss of 70% swage set aluminium bits, the cutter track of disk sawing is 4mm and the band saw cutter track has only 1.5mm, the loss that greatly reduces material has reduced dust, more stable can sawing super thick material piece (150mm is thick) of sawing and ultra-thin aluminium honeycomb bar (minimum can sawing 2mm thickness), because feeding still is a numerical-control automatic control, the sawing precision is higher, and can also stacking up 2-3 material piece together simultaneously, sawing have improved production efficiency.
Description of drawings
Fig. 1 is the right view of aluminium honeycomb band saw sawing machine of the present invention;
Fig. 2 is the front view of aluminium honeycomb band saw sawing machine of the present invention;
Fig. 3 is the vertical view of aluminium honeycomb band saw sawing machine of the present invention;
Fig. 4 is the last guider structural representation of aluminium honeycomb band saw sawing machine of the present invention;
Fig. 5 is the following guider structural representation of aluminium honeycomb band saw sawing machine of the present invention.
Figure respectively is labeled as:
The 1-base; 2-second line slideway; The 3-saw frame; 4-feeding workbench; 5-first screw mandrel; 6-feeding motor; 8-first line slideway; 9-second screw mandrel; The 10-saw frame feeds motor; The last guider of 11-; The 111-adjusting device; The 112-connecting rod; The last directive wheel of 113-; The 114-sliding seat; Guider under the 12-; The 121-base plate; The last directive wheel of 122-; 123-first bolt; The 13-band saw; The 14-reductor; The 15-crossbeam; 16-compresses hydraulic jack; The 17-hydraulic fluid tank.
The specific embodiment
The critical piece of this lathe has hold down gag on base 1, saw frame 3, feeding work 4, blade straining device, the material, several parts such as guider, saw frame and feeding work feed guider, feeding fixed length mechanism up and down, rely on that hydraulic system and electric control system realize that the tensioning of saw band is unclamped, the compressing of material, finish the sawing feeding and return this working cycles by the saw frame apparatus for feeding, finish self-feeding by the feeding fixed length mechanism of feeding apparatus for feeding.
According to all directions view of the present invention of Fig. 1, Fig. 2 and Fig. 3 as can be seen:
Saw frame and transmission device:
Be provided with first line slideway 2 at base 1 upper edge directions X, saw frame 3 is arranged on first line slideway, it is characterized in that: be arranged with feeding workbench 4 in parallel in saw frame one side and saw frame, feeding workbench 4 links to each other with the feeding apparatus for feeding; Described saw frame links to each other with the saw frame apparatus for feeding.The operation guide rail direction of the operation guide rail of feeding workbench and saw frame is mutually perpendicular, and feeding table is that horizontal feeding advances, and saw frame is a ripping.The base of feeding work and the base of saw frame are an integral body.
The saw band tensioning apparatus:
The saw band tensioning apparatus is positioned at the top of saw frame, comprises tensioning hydro-cylinder, sliding seat etc., can realize the manual and auto-tensioning of saw band.When control handle was in tension position, saw band was tensioned, and is in running order; When control handle was in the released position, saw band was lax, at this moment replaceable saw band; When lathe was finished the work parking, the saw band self-relaxation was to prolong the service life of saw band.Under special circumstances, still lax behind the auto-tensioning as finding saw band, can manually make the saw band tensioning.
The saw band guider:
Described saw band guider comprises guider and following guider, and described guider down is fixed on the bottom of saw frame, and last guider is arranged at the top of saw frame and can adjusts the position up and down, and last guider is corresponding with the band saw position with following guider.Described guider 12 down comprises the base plate 121 that is fixed in base 1, and base plate 121 is fixed on the base 1 by 122, and two following directive wheels 123 be arranged in parallel on base plate 121.The described guider of going up comprises that two are gone up directive wheel 113, and last directive wheel 113 is installed on the support 112, and support 112 is arranged on the sliding seat, and support 112 links to each other with screw mandrel 111.Last guider is fixed on saw frame top with support by screw mandrel and sliding seat, two directive wheels is housed on the guiding trestle is used for supporting saw blade trim locations precision, manually pulls screw mandrel and adjusts the guiding trestle upper-lower position.Last guiding can be adjusted up and down.Guider play the guiding role to saw band, utilizes the stent support saw band when the saw band sawing, to guarantee the stationarity of saw band, improves precision.
Feeding workbench and feeding give motion device:
Described feeding apparatus for feeding comprises first screw mandrel 5 that links to each other with the feeding workbench, described first screw mandrel 5 links to each other with feeding motor 6, described feeding workbench 4 feeds and moves along being arranged at second line slideway 8 on the base, and described feeding motor links to each other with numerical control device.Preferred first screw mandrel 5 is a ball screw, by feeding motor-driven ball screw, realizes advancing and retreating magnetic railings ruler controller control feed length of material.
Hold down gag on the material: adopt hydraulic pressure to compress, compress the material piece by compressing crossbeam drive pressing plate.On the top of saw frame hold down gag on the material is set, the described hold down gag of going up comprises the crossbeam 15 that be arranged in parallel with band saw, described crossbeam 15 is provided with a plurality of hydraulic jacks 16 that compress, respectively compress hydraulic jack and link to each other, respectively compress hydraulic jack and link to each other with the hydraulic fluid tank 172 that is positioned at base 1 bottom with pressing plate.
The saw frame apparatus for feeding: the saw frame apparatus for feeding comprises second screw mandrel 9 that links to each other with saw frame, and described second screw mandrel 9 feeds motor 10 with saw frame and links to each other, and described saw frame feeds motor and links to each other with numerical control device.Be installed on the base by the support and the guider of high-precision line slideway, and be fastenedly connected with saw frame as saw frame feeding operation.
Feeding speed governing:, realize the frequency conversion infinitely variable speeds by the feeding knob on the rotation control panel.
Automatically take out the bits device: comprise and take out bits machine 18 and corresponding pipeline.
High accuracy aluminium cell-specific band saw sawing machine in our company's ordinary production is used, gets a desired effect fully at present, and common employee just can operate lathe through simple training, operates very easy.After assigning the production task list, just can realize automatic sawing, cutting according to the quantity and the disposable input computer of the size control panel of manufacture order behind the last intact defective material piece of operator, the operator only needs one of each sawing finish the work that material detects of getting.Originally honeycomb core of equipment sawing comprises that getting material, withdrawing, cleaning sawdust, push-tight material piece needs 15-20 minute to locating the backer, and new equipment expects that through calculating honeycomb of every sawing and finishing to get withdrawing only needs 7-9 minute at present, it is directly to take out bits automatically to fall that aluminium bits are wherein removed, and feeding is automatically performed by machine.Improved the precision and the production efficiency of product so greatly, alleviated labour intensity, reduced of the pollution of aluminium bits environment.
The present invention is illustrated according to the preferred embodiment, should be appreciated that but the foregoing description does not limit the present invention in any form, and all employings are equal to replaces or the technical scheme that form obtained of equivalent transformation, all drops within protection scope of the present invention.
Claims (10)
1. aluminium honeycomb band saw sawing machine, comprise base (1), be provided with first line slideway (8) in base upper edge Y direction, saw frame (3) is arranged on first line slideway, it is characterized in that: be arranged with feeding workbench (4) in parallel in saw frame one side and saw frame, feeding workbench (4) links to each other with the feeding apparatus for feeding; Described saw frame links to each other with the saw frame apparatus for feeding.
2. aluminium honeycomb band saw sawing machine according to claim 1, it is characterized in that: described feeding apparatus for feeding comprises first screw mandrel (5) that links to each other with the feeding workbench, described first screw mandrel (5) links to each other with feeding motor (6), described feeding workbench (4) feeds motion along second line slideway (8) that is arranged on the base, to layout, described feeding motor links to each other with numerical control device described second line slideway (2) along X.
3. aluminium honeycomb band saw sawing machine according to claim 1, it is characterized in that: the saw frame apparatus for feeding comprises second screw mandrel (9) that links to each other with saw frame, described second screw mandrel (9) feeds motor (10) with saw frame and links to each other, and described saw frame feeds motor and links to each other with numerical control device.
4. aluminium honeycomb band saw sawing machine according to claim 1 is characterized in that: also comprise the saw band guider.
5. aluminium honeycomb band saw sawing machine according to claim 4, it is characterized in that: described saw band guider comprises guider (11) and following guider (12), described guider (11) down is fixed on the bottom of saw frame, last guider is arranged at the top of saw frame and can adjusts the position up and down, and last guider is corresponding with the band saw position with following guider.
6. aluminium honeycomb band saw sawing machine according to claim 5 is characterized in that: described guider (12) down comprises the base plate (121) that is fixed in base (1), and two following directive wheels (123) be arranged in parallel on base plate (121).
7. aluminium honeycomb band saw sawing machine according to claim 5, it is characterized in that: the described guider of going up comprises that two are gone up directive wheel (113), last directive wheel (113) is installed on the support (112), support (112) is arranged on the sliding seat (114), support (112) links to each other with screw mandrel (111), and described sliding seat (114) is installed on saw frame top.
8. aluminium honeycomb band saw sawing machine according to claim 1, it is characterized in that: described saw frame comprises driving wheel and driven pulley, links to each other by saw band (13) between driving wheel and the driven pulley, described driving wheel links to each other with reductor.
9. aluminium honeycomb band saw sawing machine according to claim 8, it is characterized in that: hold down gag on the material is set on the top of saw frame, the described hold down gag of going up comprises the crossbeam (15) that be arranged in parallel with band saw, described crossbeam (15) is provided with a plurality of hydraulic jacks (16) that compress, respectively compress hydraulic jack and link to each other, respectively compress hydraulic jack and link to each other with the hydraulic fluid tank that is positioned at base (1) bottom with pressing plate.
10. aluminium honeycomb band saw sawing machine according to claim 8, it is characterized in that: also comprise the saw band tensioning apparatus, described saw band tensioning apparatus is positioned at the top of saw frame, comprises sliding seat (114), described sliding seat links to each other with hydraulic jack, and the axle of driven pulley is mounted on the sliding seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205303101U CN201824017U (en) | 2010-09-15 | 2010-09-15 | Aluminium honeycomb band saw cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205303101U CN201824017U (en) | 2010-09-15 | 2010-09-15 | Aluminium honeycomb band saw cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201824017U true CN201824017U (en) | 2011-05-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205303101U Expired - Fee Related CN201824017U (en) | 2010-09-15 | 2010-09-15 | Aluminium honeycomb band saw cutting machine |
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| Country | Link |
|---|---|
| CN (1) | CN201824017U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101941101A (en) * | 2010-09-15 | 2011-01-12 | 常州市中航复合材料有限公司 | Aluminum honeycomb band sawing machine |
-
2010
- 2010-09-15 CN CN2010205303101U patent/CN201824017U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101941101A (en) * | 2010-09-15 | 2011-01-12 | 常州市中航复合材料有限公司 | Aluminum honeycomb band sawing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110511 Termination date: 20160915 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |