CN201815640U - Underdrive progressive drawing-straightening machine with thermal insulation device - Google Patents
Underdrive progressive drawing-straightening machine with thermal insulation device Download PDFInfo
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- CN201815640U CN201815640U CN2010205147404U CN201020514740U CN201815640U CN 201815640 U CN201815640 U CN 201815640U CN 2010205147404 U CN2010205147404 U CN 2010205147404U CN 201020514740 U CN201020514740 U CN 201020514740U CN 201815640 U CN201815640 U CN 201815640U
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- roller
- live
- underdrive
- straightening machine
- attemperator
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Abstract
The utility model provides a progressive underdrive five-roll drawing-straightening machine with a thermal insulation device. The machine provided by the utility model comprises a pair of billet drawing rolls and a pair of straightening rolls, which are arranged in a thermal insulation cover, as well as a lower roll. Three underdrive rolls are mounted on a drawing-straightening machine base which is lined with refractory castable, are driven through a chain wheel and are linked with a speed reducer with a variable-frequency speed-regulating motor outside a production line through a coupler and a universal spindle, and two upper driven rolls are mounted on a lifting guide cover which can be pulled by a hydraulic cylinder to lift and is lined with refractory fiber. A cantilever vertical roll is mounted on the drawing-straightening machine base, and the diameter of the rolls can change along with the width of a casting billet. Water is introduced in all the rolls for cooling. The progressive underdrive five-roll drawing-straightening machine has the advantages of preventing heat radiation and oxidation of a steel billet to the maximum extent, improving the operation conditions of an electromechanical device, facilitating the maintenance and the management by transferring the electromechanical device to the outer side of the production line, adopting sand sealing for preventing air leakage at the junction surface and adopting an air knife structure for effectively solving sealing and cooling at the shaft end.
Description
Technical field
The utility model relates to the progressive straightening machine of a kind of underdrive with attemperator, is used for steel plant's continuous casting steel machine, hot base hot delivery and hot charging device.
Background technology
Iron and steel enterprise is an energy consumption rich and influential family, and energy-saving potential is very big, individual especially blowdown rich and influential family, and reduction of discharging is shouldered heavy responsibilities.High-quality, energy-conservation, consumption reduction, benefit are the targets that enterprise is pursued all the time, energy-saving and emission-reduction are again the twin brothers on a thing two sides, energy-conservation is a benefit economy problem, and reduce discharging, low-carbon (LC) will be political issue at present, various serious natural calamities take place in your the modern whole world, are promoted to again to have concerned the major issue of human survival.Steel plant's steel billet hot delivery and hot charging is very general, obtain good energy-saving effect, but present hot base generally all is the open type transportation, produce, steel billet is low at conticaster process of billet withdrawal medium velocity, it is long that hot base exposes the time by this section, steel billet has just been finished and has been solidified in this section, the base temperature is the highest, and radiating rate is fast, and dissipated heat is many, surrounding devices and environment there is big adverse effect again, many with the burning loss, charging temperature is not high enough, if will add stay-warm case to the straightening district, because of technical barrier (straightening district is most importantly wherein arranged, be subjected to the restriction of conticaster stream spacing, how take insulation measure difficulty), thereby never have round Realization all risk insurance temperature hot-loading and hot-conveying.
Straightening puller of steel billet is one of visual plant in the continuous casting steel machine, its relation is the high speed steady production normally, it is in steel billet and has just all solidified under the maximum temperature state of back, because being multithread, produces continuous casting steel machine, it is toasted by the multithread high temperature billet steel, influences the electromechanical equipment life-span, also be cause accident take place frequently the zone one of, and, consume a large amount of cooling waters again and make the base temperature drop low many for electromechanical equipment normal operation palpus adopts water-cooled cooling.
Conticaster is transmission on the chain type in early days, but conticaster invar base just solidifies, the base temperature is very high, and under high-temperature baking, fault is many for a long time for chain, influence is produced, mostly change the enclosed gear drive now into, but gear drive electromechanical equipment volume is big, bad layout on the very little production line of stream spacing, being subjected to high-temperature baking also to influence electromechanical equipment runs well, chain drive structure is simple, and easy care is especially at this section of straightening machine, two same fast transmissions that distance is neither big nor small are arranged, speed is very low, almost is the continuous constant force square running of constant speed, just in time two cover transmissions is changed into a cover chain transmission, because these characteristics should be simple in structure, the chain transmission advantage place of reduced investment.
Summary of the invention
The purpose of this utility model provides the progressive straightening machine of a kind of underdrive with attemperator to realize and to improve the condition of work and the surrounding environment of straightening machine; reducing water can consume; prevent too much heat radiation; send high-seal in the overall process for realizing heat; with reduce the heat radiation of hot base, improve charging temperature, cut down the consumption of energy, the steel consumption; the purpose of improving the quality of products is for some steel grade can be in hot-loading and hot-conveying under the protective atmosphere and the direct rolling condition that provides of steel billet.
In order to achieve the above object, the technical solution of the utility model has provided the progressive straightening machine of a kind of underdrive with attemperator, it is characterized in that: comprise the live-roller that is contained on the straightening support that is lined with castable refractory, be provided with the driven voller that is contained on the lifting guide housing device above the live-roller, live-roller is by the actuator drives that is placed on the production line outside, driven voller is done lifting moving at lifting guide housing device, making live-roller and driven voller pinch steel billet moves and aligns, on live-roller and driven voller, be lined with castable refractory, the faying face of lifting guide housing device and straightening support be respectively equipped with prevent to dispel the heat the sand seal device arranged, be provided with steel billet centering guider before live-roller and driven voller, steel billet centering guider is located on the straightening support.
Further, described transmission device is the reductor that is loaded on the band variable-frequency motor speed governing in the production line outside.
The structure that described reductor drives described live-roller is: comprise that described live-roller directly is connected with described reductor by shaft coupling, described live-roller drives the live-roller that is positioned at this live-roller left and right sides by sprocket wheel and chain.
The structure that described reductor drives the described live-roller of another kind of structural shape is: comprise a transition chain gear apparatus, the transition chain gear apparatus is connected with described reductor by universal-joint spindle, the transition chain gear apparatus is positioned at middle live-roller by sprocket wheel and chain drive and leans on the live-roller of secondary cooling zone, the live-roller that leans on cutting area again by sprocket wheel and chain drive on the live-roller in the middle of being positioned at.
On described chain, be provided with the contact roller of band balance weight, on described live-roller, be provided with counter-jib, compress the slack list chain automatically by the contact roller in the balance weight binding equilibrium arm on the counter-jib.
Described steel billet centering guider comprises roll shaft, and roll shaft is located on the described straightening support, is connected with air in roll shaft, is with high temperature resistant cast iron axle sleeve and high-temperature alloy steel roller outside roll shaft successively.
Described live-roller and driven voller are all supported by rolling bearing, the bearing block of rolling bearing is to be fixed on described straightening support and the described lifting guide housing device by check plate, on bearing block, be provided with the bellows that can lead to cold wind, around bearing block, be provided with at least one aperture.
The roll shaft of described live-roller and driven voller is all hollow-core construction, water flowing cooling in roll shaft, and the end of roll shaft connects swivel joint through the top that pipeline is received lifting guide housing device, drenches cooling lifting guide housing device, or takes back water pipe and recycle.
Described lifting guide housing device comprises hydraulic cylinder, hydraulic cylinder is located on the hydraulic cylinder leg, and hydraulic cylinder leg is fixed on the described straightening support, be provided with on the hydraulic cylinder leg hanger and on stay-warm case, last insulation shroud is lined with fire-resistant continuous heat-insulation and heat-preservation in last stay-warm case above steel billet.
Described sand seal device comprises sand seal cutter of being located on the stay-warm case and the sand seal groove that is provided with described straightening upper part of the frame, and the sand seal cutter matches with the sand seal groove.
Principle of the present utility model is: adopt the progressive aligning of five rollers, its principle and the straightening machine it makes no odds that uses at present, mainly overcome the resistance of crystallizer and two cold-zones etc. and send firm domestic animal dummy bar to advance crystallizer with a pair of throwing roller, mainly overcome the resistance of aligning process and send base to conveyor roller with a pair of smoothing roll.Owing to take the insulation measure, the base temperature is high, yielding, steel billet plasticity is big, and clamping force is suitable during the hot base of straightening, avoid the excessive steel billet that causes of thrust to be out of shape, and rigid dummy bar, coefficient of friction is low, then requires bigger clamping force to send the drawing spindle blade, clamping force will strictly be controlled according to different situations, and the pressure of hydraulic system feed flow cylinder pressure will be controlled well.
The utility model has the advantages that: according to the characteristics of straightening machine different parts, adopt internal water cooling, water to spray multiple mode cooling-parts such as cooling, the interior external cooling of wind outward, guarantee its equipment performance and life-span; Tape guide lifting cover driven voller, stay-warm case with the sand seal device simple and reliable for structure of employing on the straightening support incubator seat contact-making surface, prevent the gas leakage of faying face place; The bearing block place of lifting driven voller, transmission roll body and rotation shaft adopts the hermetically-sealed construction of air knife pattern, and both the external cooling bearing effectively solved shaft end seal again; Incubator rationally adopts multiple insulation material according to the characteristics of different parts, effectively prevents heat radiation; Before the straightening roller, respectively establish an opposite roller, guarantee that steel billet runs well at the conticaster center, can shorten the barrel length from, live-roller of straightening machine again, create conditions for adding attemperator; Biography, driven roller adopt heat-resisting alloy steel to make, and the filling heat-barrier material is heat insulation in the roller, and roll shaft leads to internal water cooling, can arrive uniform temperature by cooled roller, guarantee its performance and intensity, reduce the consumption of cooling water again; Because of attemperator tightly seals, the billet oxidization loss is few, the recovery rate of iron height, the interior efficiency of heating surface height of stove, de-scaling is also easier when rolling; Edger roll adopts in the wind cold, and roller diameter can be wide with the different bases of steel billet, adopts the roller of different-diameter to adorn thereon, adjusts simple and convenient; Electromechanical equipment is placed outside the high temperature production line, be more convenient for safeguarding; Change two cover transmission devices into a cover transmission, reduce investment outlay; Make lower roll three roller transmissions into, running is stable, and straightening power is shared by three rollers, can alleviate clamping force, prevents the high temperature billet steel distortion; Because of attemperator tightly seals, for some special steel grade is provided at hot-loading and hot-conveying condition under the protective atmosphere.
Description of drawings
The progressive straightening machine of the underdrive of Fig. 1 band attemperator (two stream osculant) schematic diagram;
The progressive straightening machine of the underdrive of Fig. 2 band attemperator (two stream outside types) schematic diagram;
Fig. 3 is the A-A partial schematic diagram of Fig. 1;
Fig. 4 is the B-B partial schematic diagram of Fig. 1.
The specific embodiment
Specify the utility model below in conjunction with embodiment.
Embodiment
As Fig. 1 and shown in Figure 3, the utility model provides a kind of underdrive with attemperator progressive straightening machine, comprises the live-roller 12 that is fixed on the straightening support 10 that is lined with castable refractory.Live-roller 12 in the middle of being positioned at links through the reductor 20 of shaft coupling 23 with the speed governing of band variable-frequency motor, and the reductor 20 of band variable-frequency motor speed governing is installed on the dynamo-electric bearing 21.Sprocket wheel on the live-roller 12 in the middle of being positioned at drives its each live-roller 12 of front and back by chain 17.Above each live-roller 12 of the front and back of the live-roller 12 in the middle of being positioned at, a driven voller 1 that is contained on the lifting guide housing device 2 is arranged respectively also.Driven voller 1 makes its lifting moving on hydraulic cylinder bearing 11 compress steel billet 25 by hydraulic cylinder 9, clamps steel billet 25 with live-roller 12, makes steel billet 25 move and align.The roll shaft 1-1 of live-roller 12, driven voller 1 is hollow (three lower driving rollers and two structures that go up live-roller are duplicate).Water flowing cooling in it, filling castable refractory 19 in the roller is to reduce heat-transfer area.Swivel joint 24 is housed on the roll shaft 1-1, the top that its delivery port is received lifting guide housing device 2 with metal hose, spray cooling lifting guide housing device, secondary utilizes the shell of the water cooling lifting guide housing device 2 in the roll shaft 1-1, or takes back water pipe and recycle.Driven voller 1 and live-roller 12 are contained on the bearing block 1-2 simple in structure by roll shaft 1-1 and bearing, bearing block 1-2 is fixed on the straightening support 10 by check plate 16, bellows 26 are arranged on the bearing block 1-2, cold wind can feed in it, but the external cooling bearing has a lot of apertures around the bearing block 1-2 simultaneously, and the cold wind behind cooling bearing blows out from the hole, the blocking-up thermal air current is to bearing, and pair of rollers also plays certain cooling effect.
Lifting guide housing device 2 has sand seal device 27 with place, straightening support 10 composition surfaces, prevents the high temperature unofficial biography.Lifting guide housing device 2 is by hydraulic cylinder 9 pullings, and hydraulic cylinder 9 is contained on the hydraulic cylinder bearing 11, and hydraulic cylinder bearing 11 is fixed on the straightening support 10, and the below of hydraulic cylinder bearing 11 is being fixed and gone up stay-warm case 4, filling high-temperature refractory fiber material 19 in the last stay-warm case 4.Ear seat 18 is welded on the hydraulic cylinder bearing 11, is used for straightening machine unit assembling of ship machinery, the off-line maintenance.
A pair of steel billet centering guider 3 respectively is housed before throwing roller and the smoothing roll, and steel billet centering guider 3 stays very little gap with steel billet 25, and steel billet 25 is swung in the certain limit of straightening machine center.Multithread straightening machine is installed on the total support 15 of conticaster, and it is fixed on the straightening machine on the shared bearing 15 of conticaster by pin 14 and wedge 13.
As shown in Figure 4, roll shaft 3-3 solid welding is being lined with on the straightening support 10 of castable refractory, roll shaft 3-3 is hollow, interior logical cold wind cooling, heat-resisting cast iron axle sleeve 3-2 is assemblied on the roll shaft 3-3, roller 3-1 is made by high-temperature alloy steel, its inner surface is carved with the helicla flute like fan blade, under cold wind drives, have and rotate synchronously with steel billet 25, roller 3-1 cooperates pine with axle sleeve 3-2, the external diameter of roller 3-1 can freely use the roller 3-1 of various outer diameter to change with the variation of steel billet 25 width, to guarantee when different steel billet 25 width, guaranteeing has less gap with steel billet 25, and the hollow other end of roll shaft 3-3 is equipped with pipe joint 3-4, so that join with ventilation shaft.
In the progressive straightening machine of the underdrive of the band attemperator that the utility model provides two kinds of drives structure are arranged, Figure 1 shows that a kind of middle structure of production line of being located at by universal-joint spindle connection transmission device.Its structure is: the sprocket wheel of the live-roller 12 in the middle of being arranged in links to each other with the sprocket wheel of transition chain and sprocket driving device 7 by chain 17.Transition chain and sprocket driving device 7 is a main drive, and it links by the reductor 20 of universal-joint spindle 22 with the speed governing of band variable-frequency motor.The reductor 20 of band variable-frequency motor speed governing is installed on the dynamo-electric bearing 21.Sprocket wheel on the transition chain and sprocket driving device 7 drives the lower driving roller 12 that is positioned at middle live-roller 12 and leans on secondary cooling zone respectively by chain 17.The live-roller 12 that sprocket wheel on the live-roller 12 in the middle of being positioned at connects by cutting area by chain 17 again.Form the relation that pinches with the driven voller 1 that respectively is contained on the lifting guide housing device 2 of correspondence respectively by the live-roller 12 of cutting area with by the live-roller 12 of secondary cooling zone.
What another kind was located at the production line both sides directly connects the structure of transmission device by shaft coupling, for as shown in Figure 2.Its structure is: the sprocket wheel of the live-roller 12 in the middle of being positioned at by chain 17 with its before and after live-roller 12 on sprocket wheel link to each other, middle live-roller 12 links by shaft coupling 23 and the reductor 20 of being with the variable-frequency motor speed governing.The reductor 20 of band variable-frequency motor speed governing is installed on the dynamo-electric bearing 21.
Claims (10)
1. progressive straightening machine of the underdrive with attemperator, it is characterized in that: comprise the live-roller (12) that is contained on the straightening support (10) that is lined with castable refractory (19), be provided with the driven voller (1) that is contained on the lifting guide housing device (2) in the top of live-roller (12), live-roller (12) is by the actuator drives that is placed on the production line outside, driven voller (1) is done lifting moving at lifting guide housing device (2), making live-roller (12) and driven voller (1) pinch steel billet (25) moves and aligns, on live-roller (12) and driven voller (1), be lined with castable refractory (19), the faying face of lifting guide housing device (2) and straightening support (10) be respectively equipped with prevent to dispel the heat sand seal device (27) arranged, at live-roller (12) and the preceding steel billet centering guider (3) that is provided with of driven voller (1), steel billet centering guider (3) is located on the straightening support (10).
2. the progressive straightening machine of a kind of underdrive with attemperator as claimed in claim 1 is characterized in that: described transmission device is all the reductor (20) of the band variable-frequency motor speed governing that places the production line outside.
3. the progressive straightening machine of a kind of underdrive as claimed in claim 2 with attemperator, it is characterized in that: the structure that described reductor (20) drives described live-roller (12) is: described live-roller (12) directly is connected with described reductor (20) by shaft coupling (23), and described live-roller (12) drives the live-roller (12) that is positioned at this live-roller (12) left and right sides by sprocket wheel and chain (17).
4. the progressive straightening machine of a kind of underdrive as claimed in claim 2 with attemperator, it is characterized in that: the structure that described reductor (20) drives described live-roller (12) is: comprise a transition chain gear apparatus (7), transition chain gear apparatus (7) is connected with described reductor (20) by universal-joint spindle (22), transition chain gear apparatus (7) is positioned at middle live-roller (12) by sprocket wheel and chain (17) drive and leans on the live-roller (12) of secondary cooling zone, the live-roller (12) that leans on cutting area again by sprocket wheel and chain (17) drive on the live-roller (12) in the middle of being positioned at.
5. as claim 3 or the progressive straightening machine of 4 described a kind of underdrives with attemperator, it is characterized in that: the contact roller that on described chain (17), is provided with band balance weight (5), on described live-roller (12), be provided with counter-jib, compress slack list chain (17) automatically by the contact roller in the balance weight on the counter-jib (5).
6. the progressive straightening machine of a kind of underdrive as claimed in claim 1 with attemperator, it is characterized in that: described steel billet centering guider (3) comprises roll shaft (3-3), roll shaft (3-3) is located on the described straightening support (10), in roll shaft (3-3), be connected with air, outside roll shaft (3-3), be with high temperature resistant cast iron axle sleeve (3-2) and high-temperature alloy steel roller (3-1) successively.
7. the progressive straightening machine of a kind of underdrive as claimed in claim 1 with attemperator, it is characterized in that: described live-roller (12) and driven voller (1) are all supported by rolling bearing, the bearing block of rolling bearing (1-2) is to be fixed on described straightening support (10) and the described lifting guide housing device (2) by check plate (16), be provided with the bellows (26) that can lead to cold air on bearing block (1-2), (1-2) is provided with at least one aperture all around at bearing block.
8. the progressive straightening machine of a kind of underdrive as claimed in claim 1 with attemperator, it is characterized in that: the roll shaft (1-1) of described live-roller (12) and driven voller (1) is hollow-core construction, water flowing cooling in roll shaft (1-1), the end of roll shaft (1-1) connects swivel joint (24) through the top that pipeline is received lifting guide housing device (2), or swivel joint (24) takes back water pipe through pipeline and recycles.
9. the progressive straightening machine of a kind of underdrive as claimed in claim 1 with attemperator, it is characterized in that: described lifting guide housing device (2) comprises hydraulic cylinder (9), hydraulic cylinder (9) is located on the hydraulic cylinder leg (11), hydraulic cylinder leg (11) is fixed on the described straightening support (10), on hydraulic cylinder leg (11), be provided with hanger (18) and go up stay-warm case (4), last stay-warm case (4) covers in the top of steel billet (25), is lined with fire-resistant continuous heat-insulation and heat-preservation in last stay-warm case (4).
10. the progressive straightening machine of a kind of underdrive as claimed in claim 9 with attemperator, it is characterized in that: described sand seal device (27) comprises the sand seal groove (26) of being located at the sand seal cutter on the stay-warm case (4) and being provided with described straightening support (10) top, and the sand seal cutter matches with sand seal groove (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205147404U CN201815640U (en) | 2010-09-02 | 2010-09-02 | Underdrive progressive drawing-straightening machine with thermal insulation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205147404U CN201815640U (en) | 2010-09-02 | 2010-09-02 | Underdrive progressive drawing-straightening machine with thermal insulation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201815640U true CN201815640U (en) | 2011-05-04 |
Family
ID=43913611
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205147404U Expired - Lifetime CN201815640U (en) | 2010-09-02 | 2010-09-02 | Underdrive progressive drawing-straightening machine with thermal insulation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201815640U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101920322A (en) * | 2010-09-02 | 2010-12-22 | 何学才 | Underdriving progressive withdrawal and straightening machine with heat insulation device |
-
2010
- 2010-09-02 CN CN2010205147404U patent/CN201815640U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101920322A (en) * | 2010-09-02 | 2010-12-22 | 何学才 | Underdriving progressive withdrawal and straightening machine with heat insulation device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110504 Effective date of abandoning: 20120104 |