The continuous rail track of a kind of combined type weighing device
Technical field
The utility model relates to the device of metering power or stress, particularly uses the device that character that resistance changes with amount of force is come metering power or stress.
Background technology
Compare with disconnected rail type track weighing device, it is low that continuous rail track weighing device has cost, short construction period, characteristics such as stability in use, reliability and high safety.
The weighing device of existing continuous rail track weighing device main rail cushion sensor and two kinds of forms of filling type sensor.Rail cushion sensor also claims the pressure type sensor, it is that the form with sleeper replaces regular sleeper between two regular sleepers of the alternate distance of track section, be encased inside below the rail, its quantity is decided according to the actual requirements, as many as is several, tens, few to one, two, when wheel from the rail through out-of-date, its weight directly affacts on the sensor by rail, realizes Weighing.This device since between Weighing Area and non-Weighing Area existence one zone of transition, thereby influence the raising of weighing precision.The filling type sensor is installed near the mounting hole of reserving the rail web central core as the pressurized device, when wheel from the rail through out-of-date, rail is subjected to heavily to produce deformation, its Stress Transfer realizes Weighing to sensor.The major defect of this device is that the weighing zone is short, thereby influences weighing precision.
Rail cushion sensor and filling type sensor groups are lumped together, constitute the continuous rail track of combined type weighing device, can overcome both and use the low problem of lacking of institute's weighing precision that produces separately with the weighing district.What the previous CN2398620Y of one of inventor announced is exactly this weighing device.And because the installation of filling type sensor needs to open in advance mounting hole near rail web central core, the requirement of mounting hole is comparatively strict, thereby increased the complicacy of installing, and the perforate meeting influences the security of railway operation to a certain extent on the rail web, particularly under the situation that current locomotive constantly raises speed, more become the safety factor that needs consideration.
Summary of the invention
The utility model will solve the existing continuous rail track of combined type weighing device and install complicated, the problem that security is not high enough, provide a kind of combined type of the present utility model to be disconnected rail track weighing device, this weighing device is installed simple relatively, safe to use for this reason.
For addressing the above problem, the technical solution adopted in the utility model is to be provided with rail cushion sensor, its special character is that pad is provided with rail cushion sensor below the rail between alternate two sleepers of track section, and rail web one side between described two sleepers and the rail cushion sensor respectively is provided with the clamping touch sensor;
Described clamping touch sensor has ring body, be connected with web in the ring body, web is provided with resistance strain gage, the ring body rear end is connected with end cap, be provided with the support that is positioned at rail one side that is connected in pedestal, be provided with clamping screw in the screw of support, when described sensor ring body relied on the rail web, described clamping screw front end energy overhead was in the outer end of described sensor end cap.
The wire grid part of the resistance strain gage of described clamping touch sensor is parallel with ring body one diameter direction, resistance strain gage wire grid remainder and described diametric(al) right angle intersection, when described wire grid when a part and horizontal direction angle when being 45 °, wire grid remainder and horizontal direction angle are 135 °.
Described rail cushion sensor can be one, also can be alternate two or more.One or two s' the axle for vehicle mode of weighing that is suitable for, a plurality of bogie of car mode and whole vehicle modes of weighing of weighing that are suitable for.
Can on the web of described clamping touch sensor, have circumferentially four uniform holes, these four holes are one by one corresponding to each drift angle place of square, when two holes, a pair of angular direction of described square are positioned at horizontal direction, a described wire grid part is 45 ° with the horizontal direction angle, and wire grid remainder and horizontal direction angle are 135 °.
The ring body of described clamping touch sensor has a flexible transition district.
Clamping touch sensor in the utility model is two pairs of front and back, is each positioned between front and back two sleepers and the rail cushion sensor.Clamp touch sensor install be its ring body front end closing near rail web central core, should keep the wire grid part of resistance strain gage is 45 ° with the horizontal line angle, to answer pretty remainder wire grid and horizontal line angle be 135 ° to resistance at this moment; Clamping screw is held out against in sensor end cap, tighten described set nut, sensor is held out against in the rail web.When the locomotive wheel recast is used on the rail, produce detrusion near the rail web neutral line, make web produce (compression) distortion that stretches in 45 ° of (135 °) directions, because the tight closing of sensor is on the rail web, therefore the sensor ring body produces (compression) distortion that stretches along 45 ° of (135 °) directions simultaneously, so sticking on the resistance value of the resistance strain gage on the sensor web changes, produce the output voltage that is directly proportional with wheel load P by the Hui Sideng circuit sensor, thereby realize the metering to the locomotive wheel load: S=KP.S-sensor output parameter wherein; The P-wheel load; The K-constant.
Rail cushion sensor in the utility model belongs to the prior art part.This sensor places below the rail with the alternative regular sleeper pad of its body.Body is provided with the rail draw-in groove above the middle part, and extension place, draw-in groove both sides is provided with the fastener mounting hole, and the nearly both ends of body are provided with strain bore, are provided with resistance strain gage in the hole, and the body two ends are provided with to install uses stud bolt hole.
The utility model is owing to be provided with rail cushion sensor between two sleepers, respectively be provided with the clamping touch sensor on the rail web between two sleepers and the rail cushion sensor, rail cushion sensor has responsive and stable signal output in the weighing district, between non-weighing district, front and back and weighing district, have zone of transition and influence measuring accuracy, and this weak signal zone of transition is just in time replenished by the measuring-signal of front and back clamping touch sensor; Otherwise independent clamping touch sensor occurs weak signal area because effectively the weighing district is too short between the two sensors of front and back, and this weak signal area is just in time replenished by the measuring-signal of rail cushion sensor, and two kinds of sensor complementations produce good metering effect.Again because the utility model adopt to clamp touch sensor, so the not high enough problem of installation complexity, security of having avoided the filling type sensor to be produced in the perforate of rail web.
Description of drawings
Fig. 1 is the utility model side direction configuration synoptic diagram;
Fig. 2 is a rail cushion sensors sides synoptic diagram in the utility model;
Fig. 3 is Fig. 2 vertical view;
Fig. 4 is a rail cushion sensor installment state synoptic diagram;
Fig. 5 clamps touch sensor installment state synoptic diagram in the utility model;
Fig. 6 clamps the touch sensor structural representation;
Fig. 7 clamps touch sensor part-structure synoptic diagram;
Fig. 8 is fit to the utility model synoptic diagram that car load is weighed;
Fig. 9 is fit to the utility model synoptic diagram that the bogie of car is weighed;
Figure 10 is fit to the utility model synoptic diagram that axle for vehicle is weighed;
Figure 11 is the another side direction configuration of a utility model synoptic diagram;
Figure 12 is that corresponding Figure 11 clamps touch sensor output signal curve figure;
Figure 13 is corresponding Figure 11 rail cushion sensor output signal curve map;
Figure 14 is Figure 12 and Figure 13 output signal stack synoptic diagram.
Be labeled as among the figure: 1 clamps touch sensor, 11 ring bodies, 12 flexible transition districts, 13 end caps, 14 webs, 141 holes, 15 foil gauges, 151 wire grids, 16 pedestals, 17 supports, 18 clamping screws, 19 set nuts; 2 rail cushion sensors, 21 strain bores, 22 resistance strain gages, 23 rail draw-in grooves, 24 fastener back stop slots, 25 fastener mounting holes, 26 stud bolt holes; 3 steel platforms (or Cast-in-place concrete basis), 4 sleepers, 5 rail, 6 install heelpiece, 7 rail fastenings, 8 damping rubber cushions, 9 railway carriages.
Embodiment
Embodiment one
The continuous rail track of a kind of combined type weighing device, pad is provided with rail cushion sensor 2 below the rail 5 between alternate two sleepers 4 of track section, rail web one side that is equipped with below the rail cushion sensor between steel platform or Cast-in-place concrete basis 3, two sleepers 4 and the rail cushion sensor 2 respectively is provided with clamping touch sensor 1.
Rail cushion sensor 2 its bodies place below the rail as the regular sleeper pad.Be provided with rail draw-in groove 23 above the body middle part, extension place, draw-in groove both sides respectively is provided with fastener mounting hole 25 and fastener back stop slot 24, and nearly both ends respectively are provided with strain bore 21 and are provided with resistance strain gage 22 in it, and two ends offer installs with stud bolt hole 26; 3 pads of sensor body and steel platform or Cast-in-place concrete basis are provided with installs heelpiece 6, is lined with damping rubber cushion 8 between rail draw-in groove and rail, establishes rail fastening 7 between rail and sensor body.
Clamp touch sensor and have ring body 11, ring body has a flexible transition district 12, be connected with web 14 in the ring body, web is provided with resistance strain gage 15, the ring body rear end is connected with end cap 13, be provided with the support 17 that is positioned at rail one side that is connected in pedestal 16, pedestal can with steel platform 3 one, be provided with clamping screw 18 in the screw of support, when described sensor ring body relies on the rail web, described clamping screw front end energy overhead is in the outer end of described sensor end cap, and clamping screw is provided with set nut 19.Wire grid 151 parts of resistance strain gage are parallel with ring body one diameter direction, resistance strain gage wire grid remainder and described diametric(al) right angle intersection, when described wire grid when a part and horizontal direction angle when being 45 °, wire grid remainder and horizontal direction angle are 135 °.Have circumferentially four uniform holes 141 on the web 14, these four holes are one by one corresponding to each drift angle place of square, when two holes, a pair of angular direction of described square were positioned at horizontal direction, a described wire grid part was 45 ° with the horizontal direction angle, and wire grid remainder and horizontal direction angle are 135 °.
This routine device shows as Fig. 8, establishes more than 2 of rail cushion sensors between two sleepers 4, and this device is fit to whole vehicle and weighs.Weighing Area between two sleepers 4 of front and back, signal curve of output such as Figure 12 of clamped-in style sensor 1 show that signal curve of output such as Figure 13 of rail cushion sensor 2 show that Figure 14 represents two kinds of sensor signals stacks, and ordinate is represented weight among the figure, and abscissa is represented distance.
Embodiment two
This routine device as shown in Figure 9, is established 2 two of rail cushion sensors (or a plurality of) between two sleepers 4, this device is fit to the Vehicular turn posture weighs, and forward and backward two bogies metering sum is a whole vehicle weight.
Embodiment three
This routine device as shown in figure 10, is established 2 one of rail cushion sensors (or two) between two sleepers 4, this device is fit to the vehicle shaft type weighs, and forward and backward four metering sums are whole vehicle weight.