CN201809724U - Sealed protective coating structure for main cable wrapping section of suspension bridge - Google Patents
Sealed protective coating structure for main cable wrapping section of suspension bridge Download PDFInfo
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- CN201809724U CN201809724U CN2010205624333U CN201020562433U CN201809724U CN 201809724 U CN201809724 U CN 201809724U CN 2010205624333 U CN2010205624333 U CN 2010205624333U CN 201020562433 U CN201020562433 U CN 201020562433U CN 201809724 U CN201809724 U CN 201809724U
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Abstract
The utility model relates to a sealed protective coating structure for a main cable wrapping section of a suspension bridge, which belongs to the technical field of bridge protection. The sealed protective coating structure comprises an inner sealed protective layer wrapped with a silane-modified polyether sealant outside the main cable wire. A flexible strap wrapping layer is attached to the inner sealed protective layer, an outer sealed protective layer wrapped with the silane-modified polyether sealant is attached to the flexible strap wrapping layer and a finish coating wrapped with flexible polyurethane finish or flexible fluorocarbon finish is attached to the outer sealed protective layer. The utility model has the advantages of simple structure, convenience for construction, obvious and reliable performance and good practicality.
Description
Technical field
The utility model relates to a kind of coating structure, is particularly useful for the suspension bridge main rope winding section sealing protection coating structure that use in a kind of bridge guard technology field.
Background technology
Main push-towing rope is the main load-carrying members of suspension bridge, is " lifeline " of suspension bridge, injures the life of suspension bridge the seriously corroded of main push-towing rope steel wire.In case main push-towing rope generation corrosion failure, consequence is hardly imaginable.The security incident that all has the main rope of suspension bridge corrosion to cause both at home and abroad, loss are very heavy.And in general, main push-towing rope can not be changed, even local damage, it also is very difficult repairing.Therefore, the protection main push-towing rope is avoided corrosion, becomes a key issue of the normal operation of suspension bridge.It is the main zone of protection of main push-towing rope that main push-towing rope twines silk section, has crucial effects for the protection effect of whole main push-towing rope.
Chinese invention patent ZL 99119397.0 patent of invention prospectus, disclose a kind of anti-corrosion method of suspension bridge main rope winding section, by lining and outer structure be: metal conditioner, non-vulcanization type rubber non-drying sealing compound layer, winding steel wire or band winding layer, metal conditioner layer, print paint layer of epoxy mica iron, polysulfur type waterproof aquaseal layer, non-yellow stain type polyurethane finish layer.
But in this anti-corrosion method, because the main body sizing material of non-vulcanization type rubber non-drying sealing compound does not contain or only contain the cross-linked network of part, therefore not only its cohesive strength is lower, and easy permeate water steam.And non-vulcanization type sealing compound can not provide one deck complete sealant after twining silk, influenced by variation of long term high temperature degree and fluctuating load, causes seal failure easily, causes the reduction of antiseptic property.
China utility model patent ZL200820050655.X discloses a kind of main push-towing rope and twined silk section external surface safeguard structure (by lining and outer): zinc adds coating; Apply the interior anticorrosive coat that forms with vulcanization type high-performance sealing elastomer; Steel wire or band winding layer; Zinc adds coating; The polyurethane-polyurea sealant layer; And the topping of elastic polyurethane finish paint or elastic silicone finish paint or the formation of elastic fluorocarbon finish paint.Chinese invention patent, application number is 200810190126.4, " sealing corrosion proof protection method of rope-suspension bridge cable system " discloses a kind of suspension bridge cable and twined the method that silk section sealing protection is handled: removed the dirt on zinc-coated steel wire for main surface and carry out the drying processing; Coat with lacquer at main push-towing rope steel wire external surface coated with nano modified epoxy sealing; Apply the vulcanization type silane modified polyether sealant; Twine layer of steel wire or band winding layer; Remove steel wire or the dirt of band twisting surface and the unnecessary sealant of being extruded; At main push-towing rope winding steel wire or strip surface coated with nano modified epoxy sealing lacquer; Apply the vulcanization type silane modified polyether sealant, and shaping is to evenly slick and sly curved surface; Apply high weather-proof and have suitable flexible carbamide paint or a silicon-acrylic coatings.
More than the main push-towing rope mentioned in two patents twine in the silk section sealing protection mode, before twining silk, all use the vulcanization type sealant, and the vulcanization type sealant has been sulfided into elastic body (or partial vulcanization elastomer-forming) before twining silk, do not have flowability, being twined a machine easily when twining the silk construction tears to shreds, cause the destruction that twines a preceding protective coating, influence the sealing protection effect of whole coating.
Summary of the invention
The purpose of this utility model is the deficiency that overcomes in the prior art, provides a kind of simple in structure, and corrosion resistance is good, the paving steel bridge deck structure of long service life
For achieving the above object, the utility model comprises that the main push-towing rope steel wire is wrapped with the internal layer sealing protection layer of silane modified polyether sealing compound, be with winding layer with flexibility on the internal layer sealing protection layer, with the outer sealing protection layer of silane modified polyether sealant, has the topcoat of flexible polyurethane finish or flexible fluorine carbon finishing paint on the outer sealing protection layer on the flexible band winding layer.
Described internal layer sealing protection layer thickness is 0.5-2.5mm; Described flexible band winding layer is steel wire or steel band; Described outer sealing protection layer thickness is 0.5-2.5mm; Described topcoat thickness is 60-150 μ m.
Beneficial effect is: the utility model uses silane-modified sealing compound as the sealing protection material before twining silk, silane-modified sealing compound is to twine a preceding technology at bridge cable specially to require development, it is bonding in extensive range and sealing effectiveness is excellent, and resistance erosion performance is obvious, so do not need the main push-towing rope steel wire is done too much surfacing, do not need to use corrosion protection priming paint yet; After twining silk, sealant slowly vulcanizes the formation elastic sealed body, can realize the long term seal protective action to main push-towing rope.Sealing protective coating structure is simplified greatly, has reduced working procedure, has reduced lot of materials cost and cost of labor.
Description of drawings
Among the figure: 1-main push-towing rope steel wire, 2-internal layer sealing protection layer, the flexible band of 3-winding layer, the outer sealing protection layer of 4-, 5-topcoat.
The specific embodiment
The utility model will be further described below in conjunction with the embodiment in the accompanying drawing:
As shown in the figure, the utility model comprises main push-towing rope steel wire 1, internal layer sealing protection layer 2, flexible band winding layer 3, outer sealing protection layer 4 and topcoat 5.Main push-towing rope steel wire 1 is wrapped with the internal layer sealing protection layer 2 that adopts silane modified polyether sealing compound, and internal layer sealing protection layer 2 thickness are 0.5-2.5mm; With comprising the flexible band of steel wire or band winding layer 3, with the outer sealing protection layer 4 that adopts silane modified polyether sealant, outer sealing protection layer 4 thickness are 0.5-2.5mm on the flexible band winding layer 3 on the internal layer sealing protection layer 2; With the topcoat 5 that adopts flexible polyurethane finish or flexible fluorine carbon finishing paint, topcoat 5 thickness are 60-150 μ m on the outer sealing protection layer 4.
It is standby at first to prepare silane-modified sealing compound, by prescription design weight part proportioning, take by weighing U1S2 type nm-class active calcium carbonate 28kg, zinc flake 15kg, R972 type fumed silica 1kg, R902 type titanium dioxide 4kg, N-220 carbon black 0.4kg respectively, put into duplicate rows star mixer together, be heated to 110 ℃, slowly stirred (25-50rpm) 100 minutes, add S203H type silane modified polyether resin 40kg, DIDP plasticizing agent 10kg, be heated to 110 ℃, vacuumize high-speed stirred (1000rpm) 150 minutes; Be cooled to 40 ℃, add A-171 type silane 0.6kg, slowly stirred (250rpm) 25 minutes; Add GLYMO type silane 0.4kg, slowly stirred 25 minutes; Add dibutyltin dilaurate catalyst 0.04kg, slowly stirred 25 minutes, discharging, stand-by.
Construction process: remove the dirt on main push-towing rope steel wire 1 surface and carry out the drying processing, apply stand-by silane-modified sealing compound at main push-towing rope steel wire external surface then, fill and lead up slit between the main push-towing rope steel wire, and be shaped as basic smooth curved surface, form internal layer sealing protection layer 2, thickness is 0.5-2.5mm; Twine the zinc-coated wire of one deck diameter 4.0mm with twining silk secret row again, form flexible band winding layer 3; Remove the dirt on winding steel wire surface and the unnecessary sealing compound of being extruded; Again at main push-towing rope winding steel wire surface-coated Terostat-MS939 silane modified polyether sealant, fill and lead up slit and the extremely evenly slick and sly curved surface of shaping between winding steel wire, form outer sealing protection layer 4, thickness is 0.5-2.5mm, apply flexible polyurethane finish 3 roads at last, form topcoat 5, the finish paint gross thickness is 60-150 μ m.
Claims (5)
1. suspension bridge main rope winding section sealing protection coating structure, comprise the internal layer sealing protection layer (2) that is wrapped on the main push-towing rope steel wire (1), the outer sealing protection layer (4) of silane modified polyether sealant, topcoat (5), it is characterized in that: the internal layer sealing protection layer (2) that is wrapped on the main push-towing rope steel wire (1) is a silane modified polyether sealing compound internal layer sealing protection layer, be tied with flexible band winding layer (3) on the internal layer sealing protection layer (2), the outer sealing protection layer (4) of silane modified polyether sealant adheres to the topcoat (5) of flexible polyurethane finish or flexible fluorine carbon finishing paint attached on the flexibility band winding layer (3) on the outer sealing protection layer (4).
2. suspension bridge main rope winding section sealing protection coating structure according to claim 1 is characterized in that: described internal layer sealing protection layer (2) thickness is 0.5-2.5mm.
3. suspension bridge main rope winding section sealing protection coating structure according to claim 1 is characterized in that: described flexible band winding layer (3) is steel wire or steel band.
4. suspension bridge main rope winding section sealing protection coating structure according to claim 1 is characterized in that: described outer sealing protection layer (4) thickness is 0.5-2.5mm.
5. suspension bridge main rope winding section sealing protection coating structure according to claim 1 is characterized in that: described topcoat (5) thickness is 60-150 μ m.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2010205624333U CN201809724U (en) | 2010-10-14 | 2010-10-14 | Sealed protective coating structure for main cable wrapping section of suspension bridge |
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CN2010205624333U CN201809724U (en) | 2010-10-14 | 2010-10-14 | Sealed protective coating structure for main cable wrapping section of suspension bridge |
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CN201809724U true CN201809724U (en) | 2011-04-27 |
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CN2010205624333U Expired - Lifetime CN201809724U (en) | 2010-10-14 | 2010-10-14 | Sealed protective coating structure for main cable wrapping section of suspension bridge |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103924515A (en) * | 2014-04-11 | 2014-07-16 | 浙江省交通规划设计研究院 | Protecting steel wire for main cable of suspension bridge |
CN105088946A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Manufacturing method for steel wire inhaul cable with polyurea protective materials on outer layer |
CN105088945A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Steel wire inhaul cable with polyurea protective coatings |
CN105088943A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Steel wire stayed cable filled or coated with polyurea protection materials |
CN105088942A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Steel wire stayed cable with polyurea protection materials on outer layer |
CN105155415A (en) * | 2015-07-13 | 2015-12-16 | 庞震 | Unbonded polyurea coating adding device for epoxy-steel-strand stay cable |
CN106700940A (en) * | 2016-12-16 | 2017-05-24 | 徐州中矿安丰工程科技有限公司 | Non-vulcanized silane modified polymer zinc powder paste and composite protective structure for suspension bridge main cable |
CN109778699A (en) * | 2019-01-21 | 2019-05-21 | 上海岐海防腐工程技术有限公司 | A kind of sealing of main rope of suspension bridge is wrapped long-lasting protection structure and its construction method |
CN109797873A (en) * | 2019-01-21 | 2019-05-24 | 上海岐海防腐工程技术有限公司 | A kind of Tidal zone concrete component is wrapped means of defence |
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2010
- 2010-10-14 CN CN2010205624333U patent/CN201809724U/en not_active Expired - Lifetime
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103924515A (en) * | 2014-04-11 | 2014-07-16 | 浙江省交通规划设计研究院 | Protecting steel wire for main cable of suspension bridge |
CN105088946A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Manufacturing method for steel wire inhaul cable with polyurea protective materials on outer layer |
CN105088945A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Steel wire inhaul cable with polyurea protective coatings |
CN105088943A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Steel wire stayed cable filled or coated with polyurea protection materials |
CN105088942A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Steel wire stayed cable with polyurea protection materials on outer layer |
CN105088946B (en) * | 2014-05-13 | 2017-10-03 | 柳州欧维姆机械股份有限公司 | The preparation method that a kind of outer layer has the wire digging line of polyurea protection material |
CN105155415A (en) * | 2015-07-13 | 2015-12-16 | 庞震 | Unbonded polyurea coating adding device for epoxy-steel-strand stay cable |
CN106700940A (en) * | 2016-12-16 | 2017-05-24 | 徐州中矿安丰工程科技有限公司 | Non-vulcanized silane modified polymer zinc powder paste and composite protective structure for suspension bridge main cable |
CN106700940B (en) * | 2016-12-16 | 2019-01-15 | 江苏卓奇新材料科技有限公司 | Unvulcanised silane modified polymer zinc powder cream and its composite protection structure for main rope of suspension bridge |
CN109778699A (en) * | 2019-01-21 | 2019-05-21 | 上海岐海防腐工程技术有限公司 | A kind of sealing of main rope of suspension bridge is wrapped long-lasting protection structure and its construction method |
CN109797873A (en) * | 2019-01-21 | 2019-05-24 | 上海岐海防腐工程技术有限公司 | A kind of Tidal zone concrete component is wrapped means of defence |
CN109778699B (en) * | 2019-01-21 | 2020-06-09 | 上海岐海防腐工程技术有限公司 | Sealing and wrapping long-acting protection structure for main cable of suspension bridge and construction method of sealing and wrapping long-acting protection structure |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
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Granted publication date: 20110427 |
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CX01 | Expiry of patent term |