CN201803920U - A visual density tester for lead paste - Google Patents

A visual density tester for lead paste Download PDF

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Publication number
CN201803920U
CN201803920U CN2010205406377U CN201020540637U CN201803920U CN 201803920 U CN201803920 U CN 201803920U CN 2010205406377 U CN2010205406377 U CN 2010205406377U CN 201020540637 U CN201020540637 U CN 201020540637U CN 201803920 U CN201803920 U CN 201803920U
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China
Prior art keywords
measuring cup
apparent density
lead plaster
vibrating machine
density detector
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Expired - Fee Related
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CN2010205406377U
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Chinese (zh)
Inventor
张玉
牛冀辉
王丽斋
刘建楼
张志伟
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Fengfan Co Ltd
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Fengfan Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The utility model relates to an apparent density detector for lead plaster to solve the problem of measuring the apparent density of the lead plaster. The technical scheme is as follows: the apparent density detector comprises a vibrating machine, an operating platform and a measuring cup, wherein the operating platform is positioned at the upper part of the vibrating machine, is connected with the vibrating machine, and is provided with a measuring cup fixing frame with a fixed hoop; and the wall of the measuring cup is provided with a ring-shaped fixed groove matched with the fixed hoop. The apparent density detector eliminates the gaps in the lead plaster by vibration, is matched with a shoveling plate to carry out the leveling operation to the lead plaster in the measuring cup, and compares the accurately-measured data to determine the vibration frequency and the time of a vibrator, which are then taken as reference; and in daily use, if the operation is carried out according to the vibration frequency and the time of the vibrator, the accuracy and the consistency of the measured data are guaranteed, and the defect of large error in the measurement by manual weighing is eliminated. The apparent density detector has the characteristics of being simple in structure, strong in practicability, and accurate in measurement result and the like.

Description

一种铅膏视密度检测仪 A visual density tester for lead paste

技术领域technical field

本实用新型涉及一种检测器具,特别是在蓄电池的生极板制造过程中检测铅膏视密度的检测仪,属蓄电池技术领域。 The utility model relates to a detection device, in particular to a detector for detecting the apparent density of lead paste during the manufacturing process of a raw plate of a storage battery, which belongs to the technical field of storage batteries. the

背景技术Background technique

在蓄电池生产中极板制作是一道重要工序,在生极板制造过程中,为了确保生极板质量,需要对铅膏视密度进行检测,铅膏视密度的测量可从侧面反映极板的含铅量、辅料的添加量,是铅酸蓄电池生产过程中必不可缺的步骤。目前,在很多蓄电池生产企业,铅膏的视密度测量普遍采用手工称重测量方法,这种方法不仅耗时费力,而且在称量时铅膏取量的多少、操作人员手法、经验差异等因素都会影响测量结果。如果测量结果和实际数值差别太大,将会造成电池性能的不合格和生产成本的损失。Plate production is an important process in battery production. In the process of raw plate manufacturing, in order to ensure the quality of the raw plate, it is necessary to test the apparent density of the lead paste. The measurement of the apparent density of the lead paste can reflect the content of the plate from the side. The amount of lead and the amount of auxiliary materials added are indispensable steps in the production process of lead-acid batteries. At present, in many storage battery manufacturers, the apparent density of lead paste is generally measured by manual weighing. will affect the measurement results. If the difference between the measurement result and the actual value is too large, it will cause unqualified battery performance and loss of production cost.

实用新型内容Utility model content

本实用新型所要解决的技术问题是:克服上述已有技术之缺陷而提供一种操作简单、测量精准程度高的铅膏视密度检测仪。The technical problem to be solved by the utility model is to provide a lead paste apparent density detector with simple operation and high measurement accuracy by overcoming the defects of the above-mentioned prior art.

本实用新型所称问题是由以下技术方案解决的:The said problem of the utility model is solved by the following technical solutions:

 一种铅膏视密度检测仪,其特别之处是:它包括振动机、操作台和量杯,其中,操作台位于振动机上部并与振动机连接,操作台上设有带固定箍的量杯固定架,所述量杯外壁上设有与固定箍匹配的环形固定槽。 A lead paste apparent density detector, which is special in that it includes a vibrating machine, an operating table and a measuring cup, wherein the operating table is located on the upper part of the vibrating machine and is connected with the vibrating machine, and the operating table is provided with a measuring cup with a fixing hoop to fix it. frame, the outer wall of the measuring cup is provided with an annular fixing groove matching the fixing hoop. the

上述铅膏视密度检测仪,所述检测仪还设有铅膏铲平装置,铅膏铲平装置由滑槽、滑杆和铲板组成,滑槽固定在操作台上,滑杆、滑槽滑动连接,所述铲板由调节旋钮固定在滑杆上部。The above-mentioned lead paste apparent density detector, the detector is also provided with a lead paste shoveling device, the lead paste shoveling device is composed of a chute, a slide bar and a shovel plate, the chute is fixed on the operating table, the slide bar, the chute Slidingly connected, the shovel plate is fixed on the upper part of the slide bar by an adjustment knob.

本实用新型针对蓄电池生极板制作过程中铅膏的视密度测量手工操作精准度难以保证问题进行了改进,设计了一种铅膏视密度检测仪。该检测仪由振动机、铅膏铲平装置和操作台组成,检测时由振动机消除铅膏中存在的空隙,配合铲板对量杯内铅膏的铲平操作,对比精确测量数据,确定振动仪振动频率和时间,以此为基准,在日常使用过程中按照此振动频率和时间操作,即可保证测量数据的准确一致,消除手工称重测量误差大的弊端。本实用新型具有结构简单、实用性强、测量结果准确等特点。The utility model improves on the problem that it is difficult to guarantee the manual operation accuracy of the apparent density measurement of the lead paste in the production process of the storage battery raw plate, and designs a lead paste apparent density detector. The detector is composed of a vibrating machine, a lead plaster leveling device and an operating table. During the detection, the vibrating machine eliminates the gaps in the lead plaster, cooperates with the shovel plate to level the lead plaster in the measuring cup, and compares the accurate measurement data to determine the vibration. The vibration frequency and time of the instrument can be used as a benchmark, and the operation according to this vibration frequency and time in the daily use process can ensure the accuracy and consistency of the measurement data and eliminate the disadvantages of large errors in manual weighing measurement. The utility model has the characteristics of simple structure, strong practicability, accurate measurement results and the like.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中标号表示如下:1、振动机;2、操作台; 3、量杯固定架; 4、固定箍;5、固定槽;6、量杯;7、杯盖;8、铲板;9、滑杆;10、调节旋钮;11、滑槽。The symbols in the figure are as follows: 1. Vibrator; 2. Operating table; 3. Measuring cup fixing frame; 4. Fixing hoop; 5. Fixing groove; 6. Measuring cup; 7. Cup cover; 8. Shovel plate; 9. Slider ; 10, adjusting knob; 11, chute.

具体实施方式Detailed ways

参看图1,本实用新型构成包括振动机1、操作台2和量杯6,其中,振动机采用台式结构,操作台位于振动机上部与操作台之间用螺栓连接。操作台上设有带固定箍4的量杯固定架3,量杯固定架固定在操作台上。量杯外壁上设有与固定箍匹配的环形固定槽5,由量杯固定架、固定箍将量杯固定在操作台上。本实用新型所述检测仪还设有铅膏铲平装置,铅膏铲平装置由滑槽11、滑杆9和铲板8组成,滑槽由螺栓固定在操作台上,滑杆位于滑槽的槽内,与滑槽形成滑动连接,铲板由调节旋钮10固定在滑杆上部。Referring to Fig. 1, the utility model constitutes and comprises vibrating machine 1, operating table 2 and measuring cup 6, wherein, vibrating machine adopts desktop structure, and operating table is positioned at the vibrating machine top and is connected with bolts between operating table. The operating table is provided with a measuring cup fixing frame 3 with a fixing hoop 4, and the measuring cup fixing frame is fixed on the operating table. The outer wall of the measuring cup is provided with an annular fixing groove 5 matched with the fixing hoop, and the measuring cup is fixed on the operating table by the measuring cup fixing bracket and the fixing hoop. The detector described in the utility model is also provided with a lead paste leveling device, which is composed of a chute 11, a slide bar 9 and a shovel plate 8, the chute is fixed on the console by bolts, and the slide bar is located in the chute In the groove, it forms a sliding connection with the chute, and the shovel plate is fixed on the upper part of the slide bar by the adjustment knob 10.

本实用新型用于测量铅膏视密度的过程如下:取100cm3的量杯6,称重,记录下重量A;将量杯中添满铅膏,固定在操作台2上,调整铲板8高度,使其前端与量杯上口高度平齐,推动滑杆使铲板平移将铅膏铲平,盖上杯盖7;打开振动机1,调节频率振动,消除铅膏中存在的空隙;打开杯盖,检查铅膏状态,再次添加铅膏,并用铲板铲平;重复以上步骤数次,取下量杯称取量杯和铅膏重量,记录下重量B;则铅膏视密度由下式计算式得出: B-A/100。日常工作时,应根据对比精确测量数据得出的振动仪振动频率、时间、添加铅膏次数确定操作规范,严格按照操作规范执行,即可保证铅膏视密度值的精准性。The process of the utility model for measuring the apparent density of lead plaster is as follows: take a measuring cup 6 of 100 cm3, weigh it, and record the weight A; fill the measuring cup with lead plaster, fix it on the operating table 2, and adjust the height of the shovel plate 8 so that Its front end is at the same height as the top of the measuring cup, push the slide bar to move the shovel plate to level the lead plaster, and cover the cup cover 7; open the vibrator 1, adjust the frequency vibration, and eliminate the gaps in the lead plaster; open the cup cover, Check the state of the lead paste, add the lead paste again, and level it with a shovel; repeat the above steps several times, take off the measuring cup, weigh the measuring cup and the lead paste, and record the weight B; then the apparent density of the lead paste is calculated by the following formula : B-A/100. In daily work, the operation specification should be determined according to the vibration frequency, time, and number of times of adding lead paste obtained by comparing the accurate measurement data. Strictly follow the operation specification to ensure the accuracy of the apparent density value of the lead paste.

Claims (2)

1. lead plaster pseudodensity detector, it is characterized in that: constitute involving vibrations machine (1), operator's console (2) and measuring cup (6), wherein, operator's console is positioned at bobbing machine top and is connected with bobbing machine, operator's console is provided with the measuring cup fixed mount (3) of band clips (4), and described measuring cup outer wall is provided with the annular pickup groove (5) with the clips coupling.
2. lead plaster pseudodensity detector according to claim 1, it is characterized in that: described detector also is provided with lead plaster and evens device out, lead plaster is evened device out and is made up of chute (11), slide bar (9) and shovel board (8), chute is fixed on the operator's console, slide bar, chute are slidingly connected, and described shovel board is fixed on slide bar top by adjusting knob (10).
CN2010205406377U 2010-09-25 2010-09-25 A visual density tester for lead paste Expired - Fee Related CN201803920U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103217323A (en) * 2013-04-07 2013-07-24 天能电池(芜湖)有限公司 Lead plaster apparent density testing sample preparation machine
CN103528864A (en) * 2013-10-12 2014-01-22 天能电池(芜湖)有限公司 Lead-plaster apparent-density test sample preparation machine
CN106896035A (en) * 2017-03-13 2017-06-27 安徽海容电源动力股份有限公司 The apparent density method of inspection of lead-acid accumulator lead plaster
CN107589034A (en) * 2017-08-30 2018-01-16 浙江天能电池(江苏)有限公司 The method of testing of lead powder water absorption rate
CN108593495A (en) * 2018-04-02 2018-09-28 安徽海容电源动力股份有限公司 A kind of apparent density method of inspection of lead-acid accumulator lead plaster
WO2019061474A1 (en) * 2017-09-29 2019-04-04 江苏理士电池有限公司 Safe locking and conveniently detachable lead paste automatic compacting device
CN112504913A (en) * 2020-12-22 2021-03-16 天能电池(芜湖)有限公司 Quick type lead plaster apparent density detection device

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103217323A (en) * 2013-04-07 2013-07-24 天能电池(芜湖)有限公司 Lead plaster apparent density testing sample preparation machine
CN103528864A (en) * 2013-10-12 2014-01-22 天能电池(芜湖)有限公司 Lead-plaster apparent-density test sample preparation machine
CN103528864B (en) * 2013-10-12 2016-08-24 天能电池(芜湖)有限公司 A kind of Lead-plaster apparent-density test sample preparation machine
CN106896035A (en) * 2017-03-13 2017-06-27 安徽海容电源动力股份有限公司 The apparent density method of inspection of lead-acid accumulator lead plaster
CN107589034A (en) * 2017-08-30 2018-01-16 浙江天能电池(江苏)有限公司 The method of testing of lead powder water absorption rate
WO2019061474A1 (en) * 2017-09-29 2019-04-04 江苏理士电池有限公司 Safe locking and conveniently detachable lead paste automatic compacting device
CN108593495A (en) * 2018-04-02 2018-09-28 安徽海容电源动力股份有限公司 A kind of apparent density method of inspection of lead-acid accumulator lead plaster
CN112504913A (en) * 2020-12-22 2021-03-16 天能电池(芜湖)有限公司 Quick type lead plaster apparent density detection device

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20110420

Termination date: 20160925