CN201799779U - Multistation welding device for automobile expansion valve - Google Patents
Multistation welding device for automobile expansion valve Download PDFInfo
- Publication number
- CN201799779U CN201799779U CN2010201955623U CN201020195562U CN201799779U CN 201799779 U CN201799779 U CN 201799779U CN 2010201955623 U CN2010201955623 U CN 2010201955623U CN 201020195562 U CN201020195562 U CN 201020195562U CN 201799779 U CN201799779 U CN 201799779U
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- station
- frequency heating
- fixed
- expansion valve
- slide plate
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Abstract
The utility model discloses a multistation welding device for an automobile expansion valve. The multistation welding device comprises a preparation station, a preheating station, a high-frequency heating station, a water-cooling station, a cleaning station, a washing station, a working table, a baffle plate and a station dial. The multistation welding device is suitable for welding by high-frequency heating and welding for parts with planar welding surfaces; and after the switch for the machine is started, the expansion valve and the solder are placed on the preparation station respectively, when the infrared sensor senses that the expansion valve exists on the preparation station, the fire-heating pipe descends, the expansion valve and the solder are preheated, the station dial rotates after the set heating time, the working procedures of high-frequency heating, water-cooling, cleaning and washing can be carried out in sequence, and then the expansion valve can be taken down. The multistation welding device has the advantages of assembly line production of the six working procedures, high production efficiency and simple use method, lowers the technical requirements on an operator, and is suitable for welding various automobile expansion valves.
Description
Technical field
The utility model relates to a kind of multi-station welding device of auto expansion valve.
Background technology
Automobile air conditioning refrigerating system adopts thermal expansion valve, utilize sensitive gas temperature sensitivity in the temperature-sensitive bag (as freon when the low temperature for liquid, gasify during high temperature) switching that comes control valve, the degree of superheat (degree of superheat is meant that the steam actual temperature is higher than the numerical value of evaporating temperature) of promptly utilizing the temperature-sensitive bag be contained in the evaporator outlet place to come the perception refrigerant vapour, come the size of variable expansion valve aperture thus, thereby control enters the liquid refrigeration agent flux of evaporimeter.So the sealing requirements of auto expansion valve is high, in case the gas in the temperature-sensitive bag leaks defective valve then to some extent.The welding quality of auto expansion valve is the important assurance of its sealing.
The welding of existing auto expansion valve is adopted and is added scolder, makes solder fusing, is full of weld seam and finishes welding.If manual welding then is difficult to control the amount of scolder, the auto expansion valve welding quality is relevant with operating personnel's technical merit simultaneously, and not only welding quality is difficult to assurance, and the welding quality uniformity is not high, and operating personnel's working environment is also very abominable.In existing production in enormous quantities, adopt mechanization production more, promptly adopt heating in the stove, the method that the stove outer surface is handled.And auto expansion valve mostly is miniature parts, is heated to be in enormous quantities heating simultaneously in the stove, can cause the auto expansion valve inequality of being heated, and temperature is low excessively, welding not exclusively, welding quality is low, temperature is too high, then can influence the precision element in the auto expansion valve body.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of multi-station welding device of auto expansion valve is provided.
The multi-station welding device of auto expansion valve comprises the preparation station, preheating station, the high-frequency heating station, the water-cooled station, washing station, wash station, workbench, baffle plate, working rotary table, work support, the workpiece plug cock, the flame heat pipe, flame heat pipe lifting platform, the preheating station cylinder, flame heat pipe lifting support, infrared inductor, the high-frequency heating pipe, high-frequency heating pipe lifting platform, high-frequency heating pipe lifting support, high-frequency heating station cylinder, the water-cooled water pipe, clean water pipe, the brush stator, brush, the rinse water tube fixing device, slide plate, connecting rod, the slide plate CD-ROM drive motor, the motor rotating disk, the motor fixed mount, the washing station fixed mount, washing water pipe and washing water pipe fixed mount; Working rotary table rotates on workbench, baffle plate is fixed on the workbench, adopt screw that eight Working rack symmetries are fixed on the working rotary table, the workpiece plug cock is installed in the Working rack, the flame heat pipe adopts bolting on flame heat pipe lifting platform, flame heat pipe lifting platform is installed in the draw-in groove of flame heat pipe lifting support, the push rod of preheating station cylinder and flame heat pipe lifting platform are fixed, the preheating station cylinder is fixed on the workbench, flame heat pipe lifting support is fixed on the workbench, infrared inductor is fixed on the workbench, work support on preheating station, the high-frequency heating pipe passes high-frequency heating pipe lifting platform, be fixed in wherein, high-frequency heating pipe lifting platform is installed in the draw-in groove of high-frequency heating pipe lifting support, high-frequency heating pipe lifting support is fixed on the workbench, the push rod of high-frequency heating station cylinder and high-frequency heating pipe lifting platform are fixed, high-frequency heating station cylinder is fixed on the workbench, the water-cooled water pipe passes baffle plate, be fixed in the baffle plate, cleaning water pipe is installed in the rinse water tube fixing device, brush by brush stator and bolting on slide plate, the slide plate bottom has dovetail groove, slide plate is installed on the I shape guide rail, the I shape guide rail is fixed on the washing station fixed mount, connecting rod has the bolt of polished rod to be connected with slide plate by the middle part, connecting rod has the bolt of polished rod to be connected with the motor rotating disk by head, the slide plate CD-ROM drive motor adopts with the motor rotating disk and is threaded, the slide plate CD-ROM drive motor is fixed in the motor fixed mount, the motor fixed mount adopts welding manner to be fixed on the washing station fixed mount, the washing water pipe is fixed in the washing water pipe fixed mount, the workpiece of washing water pipe on wash station.
The disposable work of finishing welding, cooling and cleaning of the utility model.Only need workpiece and scolder be placed on and prepare on the station, starting switch, working rotary table rotates, infrared inductor is sensed when on the preheating station expansion valve being arranged, then carry out preheating, high-frequency heating, water-cooled, cleaning and washing step successively after, expansion valve can be taken off.Can be set separately in control panel the process time of each station, have only when the operation on all stations is all finished, working rotary table just can be rotated further, to guarantee carrying out successively of each operation.Operating personnel only need be put in expansion valve to be processed and scolder on the preparation station, the expansion valve that machines are got from station get final product.If do not have expansion valve on the preheating station, and when on other station expansion valve being arranged, then can finish welding by manually opened device.Entire machine is streamline production, good product consistency, and welding quality is high and stable, the production efficiency height, production cost is low, and does not require that operating personnel have high technical merit, and labor intensity of operating staff is low.
Description of drawings
Fig. 1 is the schematic diagram of the multi-station welding device of the utility model auto expansion valve;
Fig. 2 is the work support schematic diagram of the multi-station welding device of the utility model auto expansion valve;
Fig. 3 is the preheating station schematic diagram of the multi-station welding device of the utility model auto expansion valve;
Fig. 4 is the high-frequency heating station schematic diagram of the multi-station welding device of the utility model auto expansion valve;
Fig. 5 is the water-cooled station schematic diagram of the multi-station welding device of the utility model auto expansion valve;
Fig. 6 is the washing station schematic diagram of the multi-station welding device of the utility model auto expansion valve;
Fig. 7 is the wash station schematic diagram of the multi-station welding device of the utility model auto expansion valve;
Fig. 8 is the washing station upper slide detailed structure schematic diagram of the multi-station welding device of the utility model auto expansion valve;
Fig. 9 is the expansion valve typical structure schematic diagram of the multi-station welding device of the utility model auto expansion valve.
Among the figure, prepare station 1, preheating station 2, high-frequency heating station 3, water-cooled station 4, washing station 5, wash station 6, workbench 7, baffle plate 8, station rotating disk 9, work support 10, workpiece plug cock 11, flame heat pipe 12, flame heat pipe lifting platform 13, preheating station cylinder 14, flame heat pipe lifting support 15, infrared inductor 16, high-frequency heating pipe 17, high-frequency heating pipe lifting platform 18, high-frequency heating pipe lifting support 19, high-frequency heating station cylinder 20, water-cooled water pipe 21, clean water pipe 22, brush stator 23, brush 24, rinse water tube fixing device 25, slide plate 26, connecting rod 27, slide plate CD-ROM drive motor 28, motor rotating disk 29, motor fixed mount 30, washing station fixed mount 31, washing water pipe 32, washing water pipe fixed mount 33, I shape guide rail 34.
The specific embodiment
As shown in Figure 1, the multi-station welding device of auto expansion valve comprises preparation station 1, preheating station 2, high-frequency heating station 3, water-cooled station 4, washing station 5, wash station 6, workbench 7, baffle plate 8, working rotary table 9, work support 10, workpiece plug cock 11, flame heat pipe 12, flame heat pipe lifting platform 13, preheating station cylinder 14, flame heat pipe lifting support 15, infrared inductor 16, high-frequency heating pipe 17, high-frequency heating pipe lifting platform 18, high-frequency heating pipe lifting support 19, high-frequency heating station cylinder 20, water-cooled water pipe 21, clean water pipe 22, brush stator 23, brush 24, rinse water tube fixing device 25, slide plate 26, connecting rod 27, slide plate CD-ROM drive motor 28, motor rotating disk 29, motor fixed mount 30, washing station fixed mount 31, washing water pipe 32 and washing water pipe fixed mount 33; Working rotary table 9 rotates on workbench 7, baffle plate 8 is fixed on the workbench 7, adopt screw that eight Working rack 10 symmetries are fixed on the working rotary table 9, workpiece plug cock 11 is installed in the Working rack 10, flame heat pipe 12 adopts bolting on flame heat pipe lifting platform 13, flame heat pipe lifting platform 13 is installed in the draw-in groove of flame heat pipe lifting support 15, the push rod of preheating station cylinder 14 and flame heat pipe lifting platform 13 are fixing, preheating station cylinder 14 is fixed on the workbench 7, flame heat pipe lifting support 15 is fixed on the workbench 7, infrared inductor 16 is fixed on the workbench, work support 10 on preheating station 2, high-frequency heating pipe 17 passes high-frequency heating pipe lifting platform 18, be fixed in wherein, high-frequency heating pipe lifting platform 18 is installed in the draw-in groove of high-frequency heating pipe lifting support 19, high-frequency heating pipe lifting support 19 is fixed on the workbench 7, the push rod of high-frequency heating station cylinder 20 and high-frequency heating pipe lifting platform 18 are fixing, high-frequency heating station cylinder 20 is fixed on the workbench 7, water-cooled water pipe 21 passes baffle plate 8, be fixed in the baffle plate 8, cleaning water pipe 22 is installed in the rinse water tube fixing device 25, brush 24 by brush stator 23 and bolting on slide plate 26, slide plate 26 bottoms have dovetail groove, slide plate 26 is installed on the I shape guide rail 34, I shape guide rail 34 is fixed on the washing station fixed mount 31, connecting rod 27 has the bolt of polished rod to be connected with slide plate 26 by the middle part, connecting rod 27 has the bolt of polished rod to be connected with motor rotating disk 29 by head, slide plate CD-ROM drive motor 28 adopts with motor rotating disk 29 and is threaded, slide plate CD-ROM drive motor 28 is fixed in the motor fixed mount 30, motor fixed mount 30 adopts welding manner to be fixed on the washing station fixed mount 31, washing water pipe 32 is fixed in the washing water pipe fixed mount 33, the workpiece of washing water pipe 32 on wash station 6.
As shown in Figure 2, the shape of workpiece plug cock 11 can change according to the shape of the end opening of auto expansion valve, and workpiece plug cock 11 is used to seal the lower end of auto expansion valve, in order to avoid aqueous vapor enters auto expansion valve inside, damages inner precision element and structure; The shape of work support 10 can change according to the shape of auto expansion valve.
As shown in Figure 3, the work support 10 of infrared inductor 16 on preheating station 2, working rotary table 9 links to each other with machine motor, when infrared inductor 16 is sensed when on the preheating station 2 expansion valve being arranged, starter then, rotation work rotating disk 10, and under the effect of control system, make working rotary table 10 each 45 degree that rotate on workbench 7, make that the operation on each station is carried out successively.Simultaneously, flame heat pipe 12 links to each other with ignition mechanism and fuel tank, when on infrared inductor is sensed work support 10 on the preheating station 2, expansion valve being arranged, then send signal to control system, flame heat pipe 12 moves downward, and the auto expansion valve on the work support 10 is heated, after reaching the scheduled time, heating finishes, and flame heat pipe 12 moves upward, and sets back.
As shown in Figure 4, high-frequency heating pipe 17 is the part of high frequency heating machine, under the effect of control system, senses when on the preheating station 2 expansion valve being arranged when infrared inductor 16, then sends signal, and high frequency heating machine starts, and high-frequency heating pipe 17 descends heating expansion valve.
As shown in Figure 5, the water outlet of water-cooled water pipe 21 is controlled by control system, senses when on the preheating station 2 expansion valve being arranged when infrared inductor 16, then sends signal, and water pump is opened, 21 water outlets of water-cooled water pipe.
As shown in Figure 6, slide plate CD-ROM drive motor 28 is controlled its running by control system, when infrared inductor 16 is sensed when on the preheating station 2 expansion valve being arranged, then send signal, start slide plate CD-ROM drive motor 28, thereby drive slide plate 26 motions, drive brush 24 and clean the auto expansion valve surface.
As shown in Figure 7, clean water pipe 22 water outlets by by control system control, sense when on the preheating station 2 expansion valve being arranged when infrared inductor 16, then send signal, water pump is opened, and cleans water pipe 22 water outlets.
As shown in Figure 8, slide plate 26 is installed on the I shape guide rail 34, and I shape guide rail 34 adopts welding manner to be fixed on the washing station fixed mount 31, and slide plate CD-ROM drive motor 28 drives slide plate 26 and moves back and forth on I shape guide rail 34.
As shown in Figure 9, when laying, workpiece plug cock 11 is sealed the end opening of expansion valve, in order to avoid steam enters expansion valve, damages inner fine structure.
The multistation welding method of auto expansion valve may further comprise the steps:
1) expansion valve is placed on the work support 10 of preparing station 1, and seals the end opening of expansion valve, scolder is placed on the expansion valve commissure with workpiece plug cock 11;
2) open machine, working rotary table 9 begins to rotate, and under the effect of control system, make working rotary table 9 each 45 degree that rotate on workbench 7, so that the operation on each station is carried out the work support 10 of infrared inductor 16 on preheating station 2 successively, when infrared inductor 16 is sensed when on the preheating station 2 expansion valve being arranged, then send signal to control system, working rotary table 9 stops operating, and preheating station cylinder 14 starts simultaneously, flame heat pipe lifting platform 13 descends, 12 igniting of flame heat pipe, pre-thermal expansion valve and scolder tentatively melt scolder, after reaching default preheating time, stop heating, flame heat pipe 12 rises homing;
3) working rotary table 9 is rotated further, and infrared inductor 16 is sensed when on the preheating station 2 expansion valve being arranged, and sends signal to control system, high-frequency heating station cylinder 20 starts, high-frequency heating pipe 17 descends, and high frequency heating machine starts, heating expansion valve and scolder, scolder is melted fully, be full of weld seam, reach default heat time heating time after, stop heating, high-frequency heating pipe 17 rises homing;
4) working rotary table 9 is rotated further, and infrared inductor 16 is sensed when on the preheating station 2 expansion valve being arranged, and sends signal to control system, and water-cooled water pipe 21 begins water spray, makes expansion valve cooling, and when reaching default cool time, water-cooled water pipe 21 stops water spray;
5) working rotary table 9 is rotated further, infrared inductor 16 is sensed when on the preheating station 2 expansion valve being arranged, and sends signal to control system, and slide plate CD-ROM drive motor 28 starts, promote slide plate 26, the slider-crank mechanism that slide plate 26, connecting rod 27 and motor rotating disk 29 are formed makes brush 24 fixing on the slide plate 26 come backwash moving, cleans water pipe 22 water sprays simultaneously, clean the impurity on expansion valve surface, when reaching default scavenging period, slide plate CD-ROM drive motor 28 shuts down, and cleans water pipe 22 and stops water spray;
6) working rotary table 9 is rotated further, and infrared inductor 16 is sensed when on the preheating station 2 expansion valve being arranged, and sends signal to control system, and washing water pipe 32 begins water spray, thoroughly cleans expansion valve, and when reaching default washing during the time, washing water pipe 32 stops water spray;
7) welding is finished, and takes off expansion valve.
Claims (1)
1. the multi-station welding device of an auto expansion valve is characterized in that comprising preparation station (1), preheating station (2), high-frequency heating station (3), water-cooled station (4), washing station (5), wash station (6), workbench (7), baffle plate (8), working rotary table (9), work support (10), workpiece plug cock (11), flame heat pipe (12), flame heat pipe lifting platform (13), preheating station cylinder (14), flame heat pipe lifting support (15), infrared inductor (16), high-frequency heating pipe (17), high-frequency heating pipe lifting platform (18), high-frequency heating pipe lifting support (19), high-frequency heating station cylinder (20), water-cooled water pipe (21), clean water pipe (22), brush stator (23), brush (24), rinse water tube fixing device (25), slide plate (26), connecting rod (27), slide plate CD-ROM drive motor (28), motor rotating disk (29), motor fixed mount (30), washing station fixed mount (31), washing water pipe (32) and washing water pipe fixed mount (33); Working rotary table (9) is gone up at workbench (7) and is rotated, baffle plate (8) is fixed on the workbench (7), adopt screw that eight Working racks (10) symmetry is fixed on the working rotary table (9), workpiece plug cock (11) is installed in the Working rack (10), flame heat pipe (12) adopts bolting on flame heat pipe lifting platform (13), flame heat pipe lifting platform (13) is installed in the draw-in groove of flame heat pipe lifting support (15), the push rod of preheating station cylinder (14) and flame heat pipe lifting platform (13) are fixing, preheating station cylinder (14) is fixed on the workbench (7), flame heat pipe lifting support (15) is fixed on the workbench (7), infrared inductor (16) is fixed on the workbench, work support (10) on preheating station (2), high-frequency heating pipe (17) passes high-frequency heating pipe lifting platform (18), be fixed in wherein, high-frequency heating pipe lifting platform (18) is installed in the draw-in groove of high-frequency heating pipe lifting support (19), high-frequency heating pipe lifting support (19) is fixed on the workbench (7), the push rod of high-frequency heating station cylinder (20) and high-frequency heating pipe lifting platform (18) are fixing, high-frequency heating station cylinder (20) is fixed on the workbench (7), water-cooled water pipe (21) passes baffle plate (8), be fixed in the baffle plate (8), cleaning water pipe (22) is installed in the rinse water tube fixing device (25), brush (24) by brush stator (23) and bolting on slide plate (26), slide plate (26) bottom has dovetail groove, slide plate (26) is installed on the I shape guide rail (34), I shape guide rail (34) is fixed on the washing station fixed mount (31), connecting rod (27) has the bolt of polished rod to be connected with slide plate (26) by the middle part, connecting rod (27) has the bolt of polished rod to be connected with motor rotating disk (29) by head, slide plate CD-ROM drive motor (28) adopts with motor rotating disk (29) and is threaded, slide plate CD-ROM drive motor (28) is fixed in the motor fixed mount (30), motor fixed mount (30) adopts welding manner to be fixed on the washing station fixed mount (31), washing water pipe (32) is fixed in the washing water pipe fixed mount (33), the workpiece of washing water pipe (32) on wash station (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201955623U CN201799779U (en) | 2010-05-18 | 2010-05-18 | Multistation welding device for automobile expansion valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201955623U CN201799779U (en) | 2010-05-18 | 2010-05-18 | Multistation welding device for automobile expansion valve |
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| Publication Number | Publication Date |
|---|---|
| CN201799779U true CN201799779U (en) | 2011-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201955623U Expired - Lifetime CN201799779U (en) | 2010-05-18 | 2010-05-18 | Multistation welding device for automobile expansion valve |
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| Country | Link |
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| CN (1) | CN201799779U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101829858A (en) * | 2010-05-18 | 2010-09-15 | 浙江新劲空调设备有限公司 | Multi-station welding device and method for auto expansion valve |
| CN110026719A (en) * | 2018-01-11 | 2019-07-19 | 江苏富陶车辆部件有限公司 | A kind of automobile adjusting bracket assembly welding fixture |
-
2010
- 2010-05-18 CN CN2010201955623U patent/CN201799779U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101829858A (en) * | 2010-05-18 | 2010-09-15 | 浙江新劲空调设备有限公司 | Multi-station welding device and method for auto expansion valve |
| CN110026719A (en) * | 2018-01-11 | 2019-07-19 | 江苏富陶车辆部件有限公司 | A kind of automobile adjusting bracket assembly welding fixture |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110420 Effective date of abandoning: 20120321 |