CN201793539U - Production system for solid-liquid-phase-composite lubricating grease - Google Patents

Production system for solid-liquid-phase-composite lubricating grease Download PDF

Info

Publication number
CN201793539U
CN201793539U CN2010202452693U CN201020245269U CN201793539U CN 201793539 U CN201793539 U CN 201793539U CN 2010202452693 U CN2010202452693 U CN 2010202452693U CN 201020245269 U CN201020245269 U CN 201020245269U CN 201793539 U CN201793539 U CN 201793539U
Authority
CN
China
Prior art keywords
soap
solid
proportioner
tank
pipeline
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2010202452693U
Other languages
Chinese (zh)
Inventor
张广岩
公丕桐
邹鸣
张桂芹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Derun Technology Co Ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN2010202452693U priority Critical patent/CN201793539U/en
Application granted granted Critical
Publication of CN201793539U publication Critical patent/CN201793539U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Lubricants (AREA)

Abstract

The utility model belongs to the technical field of lubricating grease preparation, in particular to a production system for solid-liquid-phase-composite lubricating grease. The technical scheme of the production system includes that the production system for solid-liquid-phase-composite lubricating grease mainly comprises a soap-based grease preparation system, a solid-liquid-phase-composite additive preparation system and a solid-liquid-phase-composite lubricating grease forming system. The solid-liquid-phase-composite lubricating grease produced by the production system can realize lubrication of all lubricated temperature sections without a blind spot, and guarantee lubrication of lubricated equipment to the maximum extent and long service life of the lubricated equipment.

Description

The production system of solid-liquid phase composite lubricating grease product
Technical field
The utility model belongs to the lubricating grease preparing technical field, relates in particular to a kind of production system of solid-liquid phase composite lubricating grease product.
Background technology
Lubricated add lubricant between the frictional contact surface of relative movement with exactlying, make between two surface in contacts and form lubricant film, the friction that becomes dry is reduced friction to reach for the internal friction between the lubricant interior molecules, reduces and weares and teares the purpose of prolonged mechanical service life of equipment.
Modern lubricant is broadly divided into following several big class:
1 liquid lubricant: comprise vegetable and animals oils, mineral oil, synthetic oil, water fluid etc.
2 semi-solid lubricantss: under normal temperature, normal pressure, be semi-fluid condition exactly, and the lubricant-lubricating grease of colloidal structure is arranged.
3 solid lubricants: it comprises metallic compound, as P bO, CaF 2, MoS 2Deng;
Nonmetal inorganics is as graphite, boron nitride etc.;
4 gas lubricants: comprise air, helium, nitrogen, hydrogen etc.
Analyze above-mentioned all series lubricant agents (lubricating system) from lubricated effect and effect, existing its lubricated advantage of every kind of lubricant also has its deficiency.
Lubricating grease does not need to consider the problem of solid-liquid separation as semi-solid lubricants; But also need to consider two-phase scattering problem and structural issue.There are the graphite mould of single type and the lubricating grease of single molybdenumdisulphide type to sell in the market, but the purity of solid lubricant owing to fail well to consider, synergetic property between the solid lubricant with not at the different application occasion reasonably select solid lubricant the optimum size zonation and with its auxiliary aid prescription that adapts (according to various surface of friction pair roughness different), cause in use, lubricant film does not reach the best lubricating effect that adapts, and oil film strength does not reach perfect condition.Present prior art does not also have to produce the production system that each component wherein can both accomplish can both play in different lubrication time sections the solid-liquid phase composite special greases of answering role separately.
Summary of the invention
The purpose of this utility model is, overcomes the deficiencies in the prior art, and a kind of production system of solid-liquid phase composite lubricating grease product is provided.The solid-liquid phase composite lubricating grease that this production system is produced, can tighten and improve the structure formation of common lubricating grease, in use temperature, lubricating system, aspects such as lubricant effect are from initial stage normal temperature below 60 ℃, in the later stage warm 60-120 ℃, high temperature 80-180 ℃, in the greasing of extra-high-speed temperature more than 350 ℃, each active principle plays the lubrication that should rise separately in the solid-liquid phase composite lubricating grease in different lubricated temperature sections.
For solving the problems of the technologies described above, the technical solution of the utility model is: the production system of solid-liquid phase composite lubricating grease product comprises that mainly soap grease preparation system, solid-liquid phase composite additive preparation system become the fat system with solid-liquid phase composite lubricating grease; Described soap grease preparation system comprises that at least two soap grease parallel with one another prepare sub-system and form, described soap grease prepares sub-system and comprises soap pressure still, chain gear toothed gear pump I, vacuum outgas shearing jar, chain gear toothed gear pump II and the proportioner I that connects successively by pipeline, also comprise respectively and press still and vacuum outgas to shear tank connected clipper I, shear the clipper II that jar is connected with the proportioner I with vacuum outgas respectively with soap; Described solid-liquid phase composite additive preparation system comprises that the liquid material treatment tank of last agitator motor is arranged at the solid lubricant premixing tank, proportioner II, continous way kneader, magnetic flow meter, toothed gear pump II and the top that connect successively by pipeline, comprise also and the proportioner III of continous way kneader that described liquid material treatment tank presses still to be connected with soap by pipe connection; Described solid-liquid phase composite lubricating grease becomes the fat system to comprise that the pressure by pipe connection shears dispersion tank and chain gear toothed gear pump III, and described pressure is sheared dispersion tank and is connected with the proportioner III with the proportioner I respectively.
Production system of the present utility model comprises: base oil stocking system, oil functional additive stocking system, soap grease preparation system, solid-liquid phase composite additive preparation system, positive vacuum control system, heating system, solid-liquid phase composite lubricating grease become fat system, filtering system and auto-filling packaging system; Described base oil stocking system comprises that by pipeline connection basis oil tank successively, toothed gear pump I and self-measuring device described self-measuring device presses still, vacuum outgas shearing jar to be connected with the liquid material treatment tank with soap respectively by pipeline; Described oil functional additive stocking system comprises oil functional additive jar, toothed gear pump I and the self-measuring device that connects successively by pipeline, and described oil functional additive jar presses still to be connected by the toothed gear pump I with self-measuring device and soap; Described soap grease preparation system comprises that at least two soap grease parallel with one another prepare sub-system and form, described soap grease prepares sub-system and comprises soap pressure still, chain gear toothed gear pump I, vacuum outgas shearing jar, chain gear toothed gear pump II and the proportioner I that connects successively by pipeline, also comprise respectively and press still and vacuum outgas to shear tank connected clipper I, shear the clipper II that jar is connected with the proportioner I with vacuum outgas respectively with soap; Described solid-liquid phase composite additive preparation system comprises that the liquid material treatment tank of last agitator motor is arranged at the solid lubricant premixing tank, proportioner II, continous way kneader, magnetic flow meter, toothed gear pump II and the top that connect successively by pipeline, comprise also and the proportioner III of continous way kneader that described liquid material treatment tank is irritated with base oil, the oil functional additive is irritated and is connected by pipe connection; Described positive vacuum control system comprises by vacuum pump, surge tank and the drainer of pipeline according to connection, also comprises and the tank connected air compressor of condensation, and described drainer presses still and vacuum outgas shearing jar to be connected with soap respectively by pipeline; Described heating system comprises electric heat source producer and connected heat conduction pump, and described heat conduction pump presses still to be connected with soap; Described solid-liquid phase composite lubricating grease becomes the fat system to comprise that the pressure by pipe connection shears dispersion tank and chain gear toothed gear pump III, and described pressure is sheared dispersion tank and is connected with the proportioner III with the proportioner I respectively; Described filtering system comprises filter and connected pipeline, and filter is connected with the toothed gear pump III; Described auto-filling packaging system comprises filling machine and connected pipeline, and filling machine is sheared dispersion tank with filter and pressure respectively and is connected.
Soap of the present utility model presses the interior conduction coil pipe of still and the electric heat source producer of heating system to be connected to form closed cycle, is connected to Heat-transfer Oil Pump in the pipeline, and Heat-transfer Oil Pump is carried thermal oil to advance soap and pressed in the interior heating tube of still.
Proportioner I of the present utility model, II, III and continous way kneader are carries the stirring-cage type device.
The various structures that are provided with in the device described in the utility model are known configurations.
The beneficial effects of the utility model are: the production system of solid-liquid phase composite lubricating grease product comprises that mainly soap grease preparation system, solid-liquid phase composite additive preparation system become the fat system with solid-liquid phase composite lubricating grease; Production system of the present utility model has been owing to adopted novel soap to press still, become that the fat degassing is irritated, the new electrically heating source generator, and it is nearly 50% that process time of making soap fat was shortened than the traditional processing technology time, obtained economize on electricity, reduces the effect of manufacturing cost; In addition, by proportioner the soap grease preparation system, solid-liquid phase composite additive preparation system becomes the fat system organically to link together with solid-liquid phase composite lubricating grease, make each system can carry out work simultaneously, realized serialization production lubricating grease, whole process flow can be finished in 4 hours.The application of chain gear toothed gear pump has substituted the clarifixator in the traditional processing technology, has saved the investment of production equipment expense.
It is lubricated that the solid-liquid phase composite lubricating grease of the utility model production can realize that each lubricated temperature section does not have blind spot, guaranteed the long lifetime of the farthest lubricated and equipment lubrication of lubrication equipment.This composite lubricated membrane change the condition of surface of surface of friction pair (being roughness); reduced frictional coefficient; improved oil film strength (supporting capacity) simultaneously; can receive effects such as reducing friction, reduce wearing and tearing, save energy, protection and prolongation service life of equipment, open up the new way of a save energy.
Description of drawings
Accompanying drawing is a structural representation of the present utility model,
Among the figure: 101-base oil stocking system 102-oil functional additive stocking system
103-soap grease preparation system 104-solid-liquid phase composite additive preparation system
The positive vacuum control system 106-of 105-heating system
The 107-solid-liquid phase composite lubricating grease becomes the fat system
108-filtering system 109-auto-filling packaging system
1-basis oil tank, 2-oil functional additive jar, 3-toothed gear pump I, the 4-self-measuring device, 5-solid materials input port, the 6-soap is pressed still, 7-extrudes gas port clearly, 8-clipper I, jar is sheared in the 9-vacuum outgas, 10-clipper II, 11-proportioner I, 12-chain gear toothed gear pump I, 13-chain gear toothed gear pump II, 14-solid lubricant premixing tank, the last agitator motor of 15-, 16-liquid material treatment tank, 17-proportioner II, the 18-magnetic flow meter, 19-toothed gear pump II, 20-continous way kneader, 21-proportioner III, 22-forces to shear dispersion tank, 23-chain gear toothed gear pump III, the 24-filter, the 25-filling machine, the 26-vacuum pump, the 27-surge tank, the 28-drainer, the 29-air compressor, 30-electric heat source producer, 31-heat conduction pump
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail:
Embodiment
With reference to the accompanying drawings, the production system of solid-liquid phase composite lubricating grease product, this production system comprises: base oil stocking system 101, oil functional additive stocking system 102, soap grease preparation system 103, solid-liquid phase composite additive preparation system 104, positive vacuum control system 105, heating system 106, solid-liquid phase composite lubricating grease become fat system 107, filtering system 108 and auto-filling packaging system 109; Described base oil stocking system 101 comprises by pipeline connection basis oil tank 1 successively, toothed gear pump I 3 and self-measuring device 4, and described self-measuring device 4 presses still 5, vacuum outgas to shear jars 8 with soap respectively by pipeline to be connected with liquid material treatment tank 15; Described oil functional additive stocking system 102 comprises oil functional additive jar 2, toothed gear pump I 3 and the self-measuring device 4 that connects successively by pipeline, and described oil functional additive jar 2 presses still 5 to be connected by toothed gear pump I 3 with self-measuring device 4 and soap; Described soap grease preparation system 103 comprises that at least two soap grease parallel with one another prepare sub-system and form, described soap grease prepares sub-system and comprises soap pressure still 5, chain gear toothed gear pump I 11, vacuum outgas shearing jar 8, chain gear toothed gear pump II 12 and the proportioner I 10 that connects successively by pipeline, also comprise respectively and press still 5 to shear jar 8 clipper I 7 that are connected, shear jar 8 clipper II 9 that are connected with proportioner I 10 with vacuum outgas respectively with vacuum outgas with soap; Described solid-liquid phase composite additive preparation system 104 comprises that the liquid material treatment tank 15 of last agitator motor 14 is arranged at the solid lubricant premixing tank 13, proportioner II 16, continous way kneader 19, magnetic flow meter 17, toothed gear pump II 18 and the top that connect successively by pipeline, comprise also and the proportioner III 20 of continous way kneader 19 that described liquid material treatment tank 15 is connected with basic oil tank 1, oil functional additive jar 2 by pipe connection; Described positive vacuum control system 105 comprises by pipeline according to the vacuum pump 25, surge tank 26 and the drainer 27 that connect, also comprise the air compressor 28 that is connected with drainer 27, described drainer 27 presses still 5 and vacuum outgas shearing jar 8 to be connected with soap respectively by pipeline; Described heating system 106 comprises electric heat source producer 29 and connected heat conduction pump 30, and described heat conduction pump 30 presses still 5 to be connected with soap; Described solid-liquid phase composite lubricating grease becomes fat system 107 to comprise that the pressure by pipe connection shears dispersion tank 21 and toothed gear pump III 22, and described pressure is sheared dispersion tank 21 and is connected with proportioner III 20 with proportioner I 10 respectively; Described filtering system 108 comprises filter 23 and connected pipeline, and filter 23 is connected with chain gear toothed gear pump III 12; Described auto-filling packaging system 109 comprises filling machine 24 and connected pipeline, and filling machine 24 is sheared dispersion tank 21 with filter 23 and pressure respectively and is connected.

Claims (2)

1. the production system of solid-liquid phase composite lubricating grease product is characterized in that: comprise that mainly soap grease preparation system, solid-liquid phase composite additive preparation system become the fat system with solid-liquid phase composite lubricating grease; Described soap grease preparation system comprises that at least two soap grease parallel with one another prepare sub-system and form, described soap grease prepares sub-system and comprises soap pressure still, chain gear toothed gear pump I, vacuum outgas shearing jar, chain gear toothed gear pump II and the proportioner I that connects successively by pipeline, also comprise respectively and press still and vacuum outgas to shear tank connected clipper I, shear the clipper II that jar is connected with the proportioner I with vacuum outgas respectively with soap; Described solid-liquid phase composite additive preparation system comprises that the liquid material treatment tank of last agitator motor is arranged at the solid lubricant premixing tank, proportioner II, continous way kneader, magnetic flow meter, toothed gear pump II and the top that connect successively by pipeline, comprise also and the proportioner III of continous way kneader that described liquid material treatment tank presses still to be connected with soap by pipe connection; Described solid-liquid phase composite lubricating grease becomes the fat system to comprise that the pressure by pipe connection shears dispersion tank and chain gear toothed gear pump III, and described pressure is sheared dispersion tank and is connected with the proportioner III with the proportioner I respectively.
2. the production system of solid-liquid phase composite lubricating grease product according to claim 1 is characterized in that: this production system comprises: base oil stocking system, oil functional additive stocking system, soap grease preparation system, solid-liquid phase composite additive preparation system, positive vacuum control system, heating system, solid-liquid phase composite lubricating grease become fat system, filtering system and auto-filling packaging system; Described base oil stocking system comprises that by pipeline connection basis oil tank successively, toothed gear pump I and self-measuring device described self-measuring device presses still, vacuum outgas shearing jar to be connected with the liquid material treatment tank with soap respectively by pipeline; Described oil functional additive stocking system comprises oil functional additive jar, toothed gear pump I and the self-measuring device that connects successively by pipeline, and described oil functional additive jar presses still to be connected by the toothed gear pump I with self-measuring device and soap; Described soap grease preparation system comprises that at least two soap grease parallel with one another prepare sub-system and form, described soap grease prepares sub-system and comprises soap pressure still, chain gear toothed gear pump I, vacuum outgas shearing jar, chain gear toothed gear pump II and the proportioner I that connects successively by pipeline, also comprise respectively and press still and vacuum outgas to shear tank connected clipper I, shear the clipper II that jar is connected with the proportioner I with vacuum outgas respectively with soap; Described solid-liquid phase composite additive preparation system comprises that the liquid material treatment tank of last agitator motor is arranged at the solid lubricant premixing tank, proportioner II, continous way kneader, magnetic flow meter, toothed gear pump II and the top that connect successively by pipeline, comprise also and the proportioner III of continous way kneader that described liquid material treatment tank is connected with basic oil tank, oil functional additive jar by pipe connection; Described positive vacuum control system comprises by vacuum pump, surge tank and the drainer of pipeline according to connection, also comprises and the tank connected air compressor of condensation, and described drainer presses still and vacuum outgas shearing jar to be connected with soap respectively by pipeline; Described heating system comprises electric heat source producer and connected heat conduction pump, and described heat conduction pump presses still to be connected with soap; Described solid-liquid phase composite lubricating grease becomes the fat system to comprise that the pressure by pipe connection shears dispersion tank and toothed gear pump III, and described pressure is sheared dispersion tank and is connected with the proportioner III with the proportioner I respectively; Described filtering system comprises filter and connected pipeline, and filter is connected with chain gear toothed gear pump III; Described auto-filling packaging system comprises filling machine and connected pipeline, and filling machine is sheared dispersion tank with filter and pressure respectively and is connected.
CN2010202452693U 2010-07-02 2010-07-02 Production system for solid-liquid-phase-composite lubricating grease Expired - Fee Related CN201793539U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010202452693U CN201793539U (en) 2010-07-02 2010-07-02 Production system for solid-liquid-phase-composite lubricating grease

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010202452693U CN201793539U (en) 2010-07-02 2010-07-02 Production system for solid-liquid-phase-composite lubricating grease

Publications (1)

Publication Number Publication Date
CN201793539U true CN201793539U (en) 2011-04-13

Family

ID=43848457

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2010202452693U Expired - Fee Related CN201793539U (en) 2010-07-02 2010-07-02 Production system for solid-liquid-phase-composite lubricating grease

Country Status (1)

Country Link
CN (1) CN201793539U (en)

Similar Documents

Publication Publication Date Title
CN202149104U (en) Hydraulic oil cooling device
CN202291332U (en) Horizontal cold chamber aluminum alloy die casting machine
CN202012611U (en) Cooling water circulation system of speed reducer
CN205154676U (en) Centrifugal vapor compression machine suitable for system is prepared to medical pure water
CN201793539U (en) Production system for solid-liquid-phase-composite lubricating grease
CN201982633U (en) Novel lubricating and cooling structure of large gear for rotary kiln
CN204724062U (en) Lubricating oil mediation inking device
CN203578587U (en) Automatic lubrication device of upper die of punch press
CN205035338U (en) Lithium soap base grease production system
CN202418516U (en) Superspeed gearbox lubricating oil cooling device
CN203030111U (en) Movable plate-frame oil purifier with wedge-type pressing device
CN203442459U (en) Lubricating oil cyclical cooling structure of horizontal water turbine radial thrust bearing
CN202301455U (en) Multi-oil hole main shaft bushing for engine
CN2542697Y (en) Guide case lubricating mechanism of needling machine
CN203044848U (en) Injection plunger head of die-casting machine
CN204357525U (en) Derv fuel oil pan
CN204239441U (en) A kind of new single cylinder engine link
CN204267696U (en) A kind of bearing-lubricating device
CN202667530U (en) Liquid cooling forging and stamping die
CN2679467Y (en) Verticle electric lub pump
CN220714840U (en) Lubricating oil production purification equipment
CN203282656U (en) Continuous production device of wax plate
CN221790549U (en) Pressure-supplementing lubrication control system
CN209271536U (en) A kind of single-transmission roller press
CN201902244U (en) Brazing spiral warped piece type engine oil cooler

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
CB03 Change of inventor or designer information

Inventor after: Duan Shuangling

Inventor before: Zhang Guangyan

Inventor before: Gong Pitong

Inventor before: Zou Ming

Inventor before: Zhang Guiqin

COR Change of bibliographic data
TR01 Transfer of patent right

Effective date of registration: 20160831

Address after: 253000 Shandong city of Dezhou Province Economic and Technological Development Zone Tianqu road and Zonta five Avenue Interchange east 200 meters north of Shandong Derun Technology Development Co. Ltd.

Patentee after: Duan Shuangling

Address before: 250001, Shandong Province, Ji'nan City Central Road, No. 88, Pearl building, international business office, room 2325

Patentee before: Gong Pitong

Patentee before: Zhang Guangyan

Patentee before: Zou Ming

Patentee before: Zhang Guiqin

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20170419

Address after: 100035 Beijing, Xinjiekou, west of a district, building 6-3, No. 6, Fashion Hotel, room 210

Patentee after: Beijing Derun Technology Co., Ltd.

Address before: 253000 Shandong city of Dezhou Province Economic and Technological Development Zone Tianqu road and Zonta five Avenue Interchange east 200 meters north of Shandong Derun Technology Development Co. Ltd.

Patentee before: Duan Shuangling

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110413

Termination date: 20190702